water-jet cutting systems hydro-jet vario 1313 • 1525 ... · water-jet cutting systems hydro-jet...
Post on 12-May-2019
230 Views
Preview:
TRANSCRIPT
Hyd
ro-J
et V
ario
131
3 •
1525
• 1
530
• 20
40Water-Jet Cutting Systems
Hydro-Jet Vario 1313 • 1525 • 1530 • 2040
ww
w.k
nu
th.d
e
The wide variety of application possibilities for water-jet cutting makes it difficult to properly estimate the cost-effectiveness for all equipment variations up front. With our Vario System, the user enjoys maximum flexibility and can expand anytime on an as-needed basis!
Subject to change without notice. Errors and omissions excepted.
ww
w.k
nu
th.d
e
The water-jet cutters in this series are suitable for a wide variety of applications and modular extensions
Hydro-Jet Vario 2040 shown
• Completely equipped for Abrasive & Pure-Water Cutting• Flying Bridge design provides superior rigidity• High-quality servo-motors and preloaded ball screws on all axes • Three open sides of the workspace ensure convenient material
handling• High-quality CNC with high user comfort
Abrasive system• Very large metering bandwidth and high-precision dosing of abrasives • Infinitely variable metering can be set directly at the machine‘s control
panel• Large abrasives tank (1 t) accepts entire „big bags“ from abrasives
suppliers
Call us for an individual consultation and demo appointment! ➟ Tel. +49 4321 - 609131
DE
SC
RIP
TIO
N
Hyd
ro-J
et V
ario
131
3 •
1525
• 1
530
• 20
40
ww
w.k
nu
th.d
e
Shown with optional equipment
Water-Jet Cutting System
Hydro-Jet Vario 1313• Cutting capacity: 1300 x 1300 mm• State-of-the-art GPlus 450 Cut control• With 3800 bar pressure booster pump• Large abrasives container (1000 kg)
Call us for an individual consultation and demo appointment! ➟ Tel. +49 4321 - 609131
DE
SC
RIP
TIO
N
Hyd
ro-J
et V
ario
131
3 •
1525
• 1
530
• 20
40
Water-Jet Cutting System
Hydro-Jet Vario 1525• Cutting capacity: 2500 x 1500 mm• State-of-the-art GPlus 450 Cut control• With 3800 bar pressure booster pump• Large abrasives container (1000 kg)
ww
w.k
nu
th.d
e
Call us for an individual consultation and demo appointment! ➟ Tel. +49 4321 - 609131
DE
SC
RIP
TIO
N
Hyd
ro-J
et V
ario
131
3 •
1525
• 1
530
• 20
40
Water-Jet Cutting System
Hydro-Jet Vario 1530• Cutting capacity: 3000 x 1500 mm• State-of-the-art GPlus 450 Cut control• With 3800 bar pressure booster pump• Large abrasives container (1000 kg)
ww
w.k
nu
th.d
e
Call us for an individual consultation and demo appointment! ➟ Tel. +49 4321 - 609131
DE
SC
RIP
TIO
N
Hyd
ro-J
et V
ario
131
3 •
1525
• 1
530
• 20
40
Water-Jet Cutting System
Hydro-Jet Vario 2040• Cutting capacity: 4000 x 2000 mm• State-of-the-art GPlus 450 Cut control• With 3800 bar pressure booster pump• Large abrasives container (1000 kg)
ww
w.k
nu
th.d
e
Call us for an individual consultation and demo appointment! ➟ Tel. +49 4321 - 609131
DE
SC
RIP
TIO
N
Hyd
ro-J
et V
ario
131
3 •
1525
• 1
530
• 20
40
ww
w.k
nu
th.d
e
SP
EC
IFIC
AT
ION
S
Hyd
ro-J
et V
ario
131
3 •
1525
• 1
530
• 20
40Specifications Hydro-Jet Vario 1313 1525 1530 2040Cutter System
Cutting capacity mm 1300 x 1300 2500 x 1500 3000 x 1500 4000 x 2000
Z-axis travel mm 155 155 155 155
Max. table load capacity kg/m² 2000 800 800 800
Feed
Rapid feed mm/min 8000 8000 8000 8000
Accuracy
Positioning accuracy mm +/- 0.1 +/- 0.1 +/- 0.1 +/- 0.1
Repeatability mm +/- 0.05 +/- 0.05 +/- 0.05 +/- 0.05
Dimensions / Weight
Overall dimensions (L x W x H) mm 2900 x 2800 x 2100 3700 x 4200 x 2000 3700 x 4200 x 2000 4200 x 6200 x 2000
Weight (without water) kg 2000 3000 3500 4500
Weight with water kg 4000 5000 7000 10500
Abrasive sand container capacity (max) kg 1000 1000 1000 1000
Max. sand feed gram/min. 0 - 500 0 - 500 0 - 500 0 - 500
Part No. 166 226 166 215 166 217 166 216
Standard Equipment:
Water-Jet Cutter System with stand-alone stainless steel cutting table, stainless steel support slats, BFT Ecotron 40.37 high-pressure pump with
soundproofing enclosure, proportional valve and check valve, abrasives cutter head with high-pressure filter, abrasives conveyor system, abrasives
container for 2205 lb sand supply, swiveling control panel with TFT monitor attached to the machine, electronic hand-wheel, GPlus 450 Cut CNC,
CAD/CAM software with nesting program, operating and programming instructions
Optional Equipment Part No.
- Laser pointer 180 828
- Z axis with collision guard 250 135
- Reinforced Z axis with 5-axis machining 252 173
- Software option for contour nesting 180 820
- 5-axis cutter system 251 182
- Tube Cutter 252 169
- Automatic cutter head calibration 252 170
- IGEMS optical part recognition 252 156
- IGEMS water-jet cutting package 252 171
- IGEMS Nest Level 2 251 448
- IGEMS Sign Maker 251 449
- IGEMS Tile Maker 251 450
- IGEMS Tube Cut 251 452
- IGEMS Organizer 251 451
- IGEMS Floating License 251 453
- IGEMS Data Exchange 251 155
- Starter kit 166 213
Part No.
- Dryer for compressed air 251 090
- System for stabilization of water quality 251 091
- Water additive for silicate stabilization 251 092
- Splatter guard, foldaway for Vario 1313 252 165
- Splatter guard, foldaway for Vario 1525 252 166
- Splatter guard, foldaway for Vario 1530 252 167
- Splatter guard, foldaway for Vario 2040 252 168
- Light curtains on 2 sides 180 337
- Light curtains on 3 sides 180 338
- Light curtains on 4 sides 180 339
- Vacuum system for abrasive-mud removal, 4 m²
(Vario 1313)
180 735
- Vacuum system for abrasive-mud removal, 6 m²
(Vario 1525 + 1530)
180 728
- Vacuum system for abrasive-mud removal, 8 m²
(Vario 2040)
180 736
ww
w.k
nu
th.d
e
OP
TIO
NS
Hyd
ro-J
et V
ario
131
3 •
1525
• 1
530
• 20
40
5-axis cutter system
• Chamfering up to 60°
• TaperControl - cutting angle correction feature
• 5-axis cutting kinematics with Harmonic drives = high
dynamics and precision
• Endless Rotating = no contour interruptions and no repeated
plunge-cuts = time and cost savings
ww
w.k
nu
th.d
e
Cutting results
OP
TIO
NS
Hyd
ro-J
et V
ario
131
3 •
1525
• 1
530
• 20
40
Specifications BHDT Ecotron 40.37
Main motor rating 37 kW
Flow rate (max.) 3,8 l/min
Operating overpressure 400 MPa
Continuous operating pressure (max.) 420 MPa
Dual stroke (max.) 38 min-1
Ambient temperature for oil/air cooler 10 - 35°
Ambient temperature for oil/water cooler 10 - 45°
Dimensions width x depth x height 1800 x 800 x 1150 mm
Weight 1000 kg
• Operating pressure from 50 to 400 MPa, infinitely
variable via a proportional valve
• All components are mounted on a base frame,
enclosed within a sound proofing enclosure; the
electric control is within a control cabinet that also is
mounted on the base frame
• Optimized hydraulics for extremely fast switch-over
• Available with oil/air cooler or oil/water cooler
• Including booster pump
• Water supply will be interrupted automatically when the
pump is shut off
This powerful high-pressure pump with 37 kW drive delivers up to 3.8 Liter water per minute, making it the first choice for abrasive water-jet cutting
High-pressure pump
Ecotron 40.37
ww
w.k
nu
th.d
e
• Pressure booster with large plunger diameter and long
stroke ensures long life
• Pulsation damper with large reservoir (2.49 l) reduced
pressure fluctuations
• Pressure relief valve is standard
• All warnings and monitoring functions are displayed in
plain text on a touchscreen monitor
HIG
H-P
RE
SS
UR
E P
UM
P
Hyd
ro-J
et V
ario
131
3 •
1525
• 1
530
• 20
40
ww
w.k
nu
th.d
e
Features the ideal user-interface to accommodate the special requirements of 2D Water-Jet Cutting
CNC Cutting with GPlus 450 Cut
Intuitive programming• easy, user-oriented operation allows quick creation of programs
• geometry imports from DXF and DIN/ISO program files
• faulty geometries can be repaired and edited with the integrated
DXF Analyzer
• 50 standard macros simplify the creation of a wide variety of
geometries
• instant display of all starting cut changes in the drawing with
simulation option
• optimum material utilization via grid nesting function with critical
features like turning, mirroring, and manual sorting
• material database with plate management function - for the
management of all customer-specific data on machined materials,
including cutting technology data, and dimensions
• optimum contour approach made possible by a multitude of
definable starting cut conditions differentiating between circular and
non-circular inside and outside contours
• zoom feature - enlarges the part view and all starting cuts
Accessories• contour nesting, allows nesting of several workpiece types on just
one plate
Samples of Parameter Help Graphics
Plate and Parameter Database Technology and Machine Setup Grid Nesting (rectangular nesting)
CN
C C
ON
TR
OL
Hyd
ro-J
et V
ario
131
3 •
1525
• 1
530
• 20
40
KNUTH Werkzeugmaschinen GmbH • Schmalenbrook 14 • D-24647 Wasbek • Tel. 04321 / 6090 • Fax 04321 / 68900 • E-Mail: info@knuth.de
ww
w.k
nu
th.d
e
• Workshop-oriented programming at the control or
external programming (CAD/CAM)
• 450 NC blocks/sec, 200 sets LookAhead
• The GPlus 450 features a 17“ TFT color monitor
shows all data for a user-friendly programming
experience and easy operation
• Status messages show the user the current state of
the control
• Graphic simulation with integrated Zoom function
for a detailed display of the actual chip removal
• A standard 10/100 MBit Ethernet interface and USB
port allow fast data transfers from externally crea-
ted programs (CAD/CAM) and saving these on the
GPlus 450 hard drive
• Single CPU concept (advantage: ties up only 2% of
the system capacity)
• 40 GB storage, , 2.0 GHz Intel Celeron processor,
256 MB RAM
• Worldwide remote diagnostics
• Profibus, CANopen, DeviceNet implementation is
possible
• Easy integration of the machine in factory networks
• The mobile hand-held device combines practical
and compact controls to simplify machine setup
GPlus Cut - our Windows-based CNC control system for Cutting Systems Quick - powerful - user-oriented: key hardware facts
Your GPlus Advantage• easy to learn without prior DIN-ISO programming knowledge - from
newcomers to professional users
• short learning curve for experienced users - immediate productivity
• quick programming directly at the machine, or easy transfer of
programs to minimize down-times
• GPlus Support for any programming questions and quick assistance
for problems
CN
C C
ON
TR
OL
Hyd
ro-J
et V
ario
131
3 •
1525
• 1
530
• 20
40
top related