water purification barge

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WATER PURICATION BARGE

MOHD ZULHAFIZZAN BIN ASMALI

DIP 1 MRE A 12/13

PROPOSAL’S MENU!!πABSTRACT & OBJECTIVEπ CONCEPTπ SYSTEM DESCRIPTIONπ BUDGET π ECONOMIC ANALYSIS / MATERIAL USEDπ SCHEDULEπ CONTRIBUTION OF PROJECT

Abstract & Objective

The goal of the Water Purification Barge is to make fresh water using two sources of energy and the process is working on Barge. For everyday use, the mechanism uses wind as a renewable energy source. Both cases convert mechanical power to electric power through the use of a generator. Electric current is run to a heating element located in the contaminated water, transferring heat, causing it to boil.

The evaporated water leaves behind 99.9% of contaminants in the boiler producing mostly uncontaminated vapor. The water vapor created then condenses through a concentric tube heat exchanger and the result is fresh water. The system will efficiently transmit heat to the water and all components of the device will be cost efficient and require minimal maintenance. After all, it will transported to onshore (land).

Concept.

The Water Purification Barge project provides a small, economical, water purification system that may be applied on a larger scale.

The design has minimal moving parts, thereby reducing the risk of mechanical failure.

The final device is driven from a windmill interface. The design easily separates waste and optimizes clean water output.

When adapted to a renewable energy source, this small scale water purification device will attempt to satisfy market needs for individual families who desire purified drinking water.

The purpose of this project is to design and manufacture a small scale water purification system which requires minimal maintenance and is cost efficient.

Originally, a human powered bike will be used to power the purification system for the competition and a wind turbine will be used to adapt the system to renewable energy.

The power produced will be converted into heat by using a resistive heating element which will be placed in a boiling chamber.

Once the water is boiled, it is condensed in the heat exchanger and the system will collect the fresh water.

Fresh water is temporarily stored on board before it is pumped to the shore. The system has pumps that discharge fresh water to the shore discharge system. The water may also be pumped overboard or to another vessel.

1. WINDMILL

SYSTEM DESCRIPTION

oWindmill is used as the renewable energy power source for this water purifying system.

oThe windmill is placed in an area with minimal obstructions.

1.a, Windmill

1.b, Rooftop (Area/Place)

o A test rig is constructed to secure the windmill and dampen vibrations when linked to the test-motor.

oThe windmill stand offers a strong base for the windmill that will be mounted to it.

1.c, Windmill Generator Test Rig

1.d, Windmill Stand

2. BOILER

o A boiler is constructed to house the heating element and enclose the evaporation process. Contaminated water enters the boiler from the bottom through a pipe from the heat-exchanger.

o The boiler is designed to minimize heat losses to the environment. To do this a double pane insulation system is created by creating two similar dimensioned boxes varying in scale placed within one another.

2.a, Boiler

2.b, Double Pane Insulation System

o A flow control system is utilized to regulate the flow of water into the boiler. As the water level in the boiler rises, the float rises in the water pushing down the aluminum plug into the rubber o-ring located at the water inlet.

o Nichrome resistance wire is used as the heating element inside of the boiler and heat exchanger system.

2.c, Flow Control

2.d, Nichrome Resistance Wire

3. HEAT EXCHANGER

o The overall heat exchanger configuration is shown in the figure.

o The cross-section of the counter-flow heat exchanger shows the manner in which the contaminated water and the clean vapor are separated.

3.a, Heat Exchanger

3.b, Counter-flow Heat Exchanger Cross-Section

OVERALL DESIGN

1. WINDMILL

2. BOILER

3. HEAT EXCHANGER

4. FRESH WATER

BARGE

Overall Design

The above diagram shows how all parts of the Water Purification Barge system fit together to create fresh water from contaminated water. The process is being processed on Barge. The windmill provides renewable energy to the boiler where that energy is converted to heat which boils (and purifies) the water held inside. The heat exchanger transports all contaminated and clean water to and from the boiler and adds yet another energy saving technique into the system.

How Water Purification related to

Marine?

BAR

GE

Because the process of this water purification is take part on Barge. The water purification barge is to produce bulk quantities of fresh water from any water source (sea water). The fresh water is pumped through a hose line from the barge to shore. The water is then transported to a base terminal storage tank at the water supply company or a similar unit.

What makes my water purification system is different from other purifier system?

EXTRA

Windmill Stand Joints

Windmill Stand Feet

Windmill Water Purification System Circuit Diagram

Flow Control Free Body Diagram

Boiler U-Shape

Windmill Stand

Old Heat Exchanger

New Heat Exchanger

Boiler Connection Method

100

80

60

40

20

BUDGETThis budget displays the expenses of the raw materials used in the final product,

The total cost of the raw materials is $300. When these materials are purchased in bulk for a larger scale production the cost of raw materials per product is predicted to decrease significantly.

MATERIAL COST REPORTING RATE

Mild Steel $0.70 / lb

Copper $1.06 / inch

Brass $4.00 / lb

Spa Tubing $13.00 / inch

PVC $4.00 / inch

PVC fittings $3.00 / fitting

Plastic Barb Fittings $1.00 / fitting

1/8” thick Polycarbonate $8.00 / in^2

½” thick Polycarbonate $16.00 / in^2

ECONOMIC ANALYSIS / MATERIAL USED

SCHEDULEAs of February 2014, the Water Purification Barge project has accomplished all of its scheduled goals.

CONTRIBUTION OF PROJECTWorkforce = 5 or more.

Why? Working on a design project with a group of people has many benefits and rewards. By exchanging ideas and creating a supportive group dynamic, more can be accomplished than when working alone. From working as a team we will learn many lifelong skills such as cooperative scheduling, respect for our teammates, building positive energy and communication.

THANK YOU!!

FOR PAYING ATTENTION…

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