welding wires for mag(co2) – welding · 2016. 7. 25. · welding wires for mag(co. 2) – welding...
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WELDING WIRES FOR MAG(CO2) – WELDING Classification: EN 440 G4Si1 EN1668 WSG2 DIN 8559 SG - 2 AWMES/AWS A 5.18 ER70S-6 Description and Application: Solid copper coated welding wire for welding in gas shielding atmospheres. Suitable for welding unalloyed and low alloyed construction steels with tensile strength below 530N/mm2 like boiler plate, fine–grained steels, pipe steels, shipbuilding steels and cast steels. Base materials:
Description: DIN,AISI: EN: Unalloyed steels Fine-grained steels Boiler and vessel plate Pipe steels Shipbuilding steels Cast Steel
St 33 to St 60.2 St E 255 to St E 355 W St E 25 to W St E 355 HI,H II,17Mn4,19Mn5 St 35 to St 52.4 E St E 210.7 to St E 360.7 A,B,D,E GS 38 to GS 52
10025 - - 10028-2 - - 10025 -
Typical Chemical Composition of welding wire(wt.%):
C Si Mn P S Cu
0.10 0.80 1.250 <0.025 <0.025 0.50
Mechanical properties of all weld metal(CO2 – Shielding gas): Yield strength >430 N/mm2
Tensile strength 540 N/mm2
Elongation >22 %
Impact energy >27 J(-18°C)
Suitable shielding gases: CO2Polarity: DC+ Wire sizes available : 0,8 ; 1,0 ; 1,2 ; 1,6 (ø mm) Packing: Welding wires are spooled in plastic spools with precision winding of 15Kgs weight.
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E71T-1 FLUX COREDWIREAWSA5.20 E71T-1,E71T-GSGB/T10045-2001 E501T-1
DESCRIPTION
E71T-1 is formulated to deposit x-ray quality welds in flat, vertical up, horizontal, or overhead positions. E71T-1is designed for welding low carbon and mild steel, structural and pressure vessel grades. E71T-1 flux coreingredients produce a fast freezing slag that facilitates out of position welds. Bead contour is flat to slightly convex.Slag is easy to remove and low spatter provides easy post weld cleaning. Conforms to AWS A5.20 E71T-1 ORE71T-GS.
3.Chemical Composition of Deposited Metal(%)
Item C Mn Si P S Cr Ni Mo V Cu
Standard ≤0.18 ≤1.75 ≤0.90 ≤0.03 ≤0.03 ≤0.20 ≤0.50 ≤0.30 ≤0.08 ≤0.35
4.Mechanical Properties of Deposited Metal
Item Yeild Point(MPa)
TensileStrength(MPa) Elongation(%) Test Temp(°C) Impact Energy Average
(J)Standard ≥400 ≥480 ≥20 -20 ≥27
5.Recommended Current (DC+) and Voltage Range
Weldingposition
1.2 mm 1.6 mmCurrent Range Voltage Range CO2Flow Current Range Voltage Range CO2Flow
Flat 120~320A 16~34V 15~25 L/Min 180~400A 22~42V 15~25 L/MinHorizontal 120~280A 16~29V 15~25 L/Min 180~400A 22~42V 15~25 L/MinOverhead 120~240A 16~28V 15~25 L/MinVertical Up 120~240A 16~27V 15~25 L/Min 180~260A 23~30V 15~25 L/MinVertical Down 120~260A 16~29V 15~25 L/Min 180~260A 23~30V 15~25 L/Min
6.Shielding gas :100% CO2
7.Diameter: 0.8mm,0.9mm,1.0mm,1.2mm,1.4mm,1.6mm
8.Packing: Precision layer winding,wrapped with volatile corrosion inhibitor paper, vaccum packed withaluminum foil-bags further packed in seaworthy corrugated carton.
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Classification: EN 440 G4Si1 DIN 8559 SG - 3 ASME/AWS/A5.18 ER70S-3
Description and Application: Solid copper coated welding wire for welding in gas shielding atmospheres. Slightly higher silicon and manganese alloyed than Euro Tig 2. The higher contains of silicon and manganese increase the yield stress and tensile strength of weld metal. The high silicon content promotes a low sensitivity to surface impurities and contributes to smooth weld. Suitable for welding unalloyed and low alloyed construction steels with tensile strength below 640N/mm2 like boiler plate, fine–grained steels, pipe steels, shipbuilding steels and cast steels. Base materials:
Description: DIN,AISI: EN: Unalloyed steels Fine-grained steels Boiler and vessel plate Pipe steels Shipbuilding steels
St 33 to St 60.2 St E 255 to St E 355 W St E 25 to W St E 355 HI,H II,17Mn4,19Mn5 St 35 to St 52.4 E St E 210.7 to St E 360.7 A,B,D,E
10025 - - 10028-2 - - 10025
Typical Chemical Composition of welding wire(wt.%):
C Si Mn P S Cu
0.10 0.80 1.50 <0.025 <0.025 0.50
Mechanical properties of all weld metal(CO2 – Shielding gas): Yield strength >410 N/mm2
Tensile strength 490 N/mm2
Elongation >20 %
Impact energy >40 J(-29°C)
Suitable shielding gases:MAG Process: 100% CO2, Ar + 18% CO2, Ar + O2
(C1,M21,M22-M33 according to EN 439) Polarity: DC+ Wire sizes available :0,8 ;1,0 (ø mm) Packing:Welding wires are spooled in plastic spools with precision winding of 15Kgs weight.
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SOLID WELDING WIRE FOR TIG CODING :
SFA/AWS A5.28 ER 80S-G
CHARACTERISTICS: TOK O 80SG is a copper coated wire for TIG welding of 1Cr1/2Mo steels. TYPICAL ALL WELD METAL CHEMICAL COMPOSITION
Element
C
Mn
Si S P Cr Mo
%
0.12 1.20 0.80 0.025 0.025 1.50 0.60
TYPICAL MECHANICAL PROPERTIES ALL WELD METAL
Typical
min TIG Tensile Strength : 550N/mm2 635N/mm2
0.2% Proof Stress : 470N/mm2 520N/mm2 Elongation on 4d : 19% 25% Impact energy (-10°C): -- >200J Hardness : -- 220(215) Wire sizes available : 1.2 ;1.6 ; 2.4 (ø mm)
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AWS A5.9 ER308L DIN X2 Cr Ni 19 9 JIS Y 308L
APPLICATIONS: Tig welding of extra low carbon 18%Cr - 8% Ni Stainless Steel CHARACTERISTICS ON USAGE: TOK O TIG 308L is a wire for TIG welding with pure Ar gas. As the weld metal contains ferrite, its crack resistibility is excellent. Both its appearance and usability of weld metal are good. The corrosion resistibility and intergranular corrosion resistibility are extremely excellent. Furthermore, the mechanical properties are good. TYPICAL COMPOSITION OF ALL-WELD METAL (%)
C
Si Mn Ni Cr
0.020
0.40
1.70
10.00
20.00
TYPICAL MECHANICAL PROPERTIES OF ALL WELD METAL
T S( N/mm2) EL (%) CVN-IMPACT VALUE (J) at 0°C
600
40
100
TYPICAL WELDING CONDITIONS
SIZE(mm)
A V Gas flow l/min
Remarks
1.2
250
26
25
Sheilding gas
1.6
300
29
25
Ar
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AWS A5.9 ER309L DIN X2 Cr Ni 22 12 JIS Y 309L
APPLICATIONS: Tig welding of 22%Cr-12%Ni steel and a variety welding stainless with mild steel. Clad steel side of 18%Cr-8%Ni clad steel. CHARACTERISTICS ON USAGE: TOK O TIG 309L is a wire for TIG welding with pure Ar gas. As the weld metal contains ferrite, its crack resistibility is excellent. Furthermore the heat resistibility and corrosion resistibility are extremely good. TYPICAL COMPOSITION OF ALL-WELD METAL (%)
C
Si Mn Ni Cr
0.03
0.40
1.75
12.50
24.00
TYPICAL MECHANICAL PROPERTIES OF ALL WELD METAL
T S( N/mm2) EL (%) CVN-IMPACT VALUE (J) at 0°C
600
38
150
TYPICAL WELDING CONDITIONS
SIZE(mm)
A V Gas flow l/min
Remarks
1.2
280
28
25
Sheilding gas
1.6
330
30
25
Ar
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AWS A5.9 ER310 DIN X12 Cr Ni 25 20 JIS Y 310
APPLICATIONS: Tig welding of 25%Cr -20% Ni Steel CHARACTERISTICS ON USAGE: TOK O TIG 310 is a wire for TIG welding with pure Ar gas. The weld metal display all austenite. Its heat resistibility and corrosion resistibility of weld metal are excellent. Elongation of weld metal is extremely good. TYPICAL COMPOSITION OF ALL-WELD METAL (%)
C
Si Mn Ni Cr
0.09
0.35
1.90
21.00
26.50
TYPICAL MECHANICAL PROPERTIES OF ALL WELD METAL
T S( N/mm2) EL (%) CVN-IMPACT VALUE (J) at 0°C
610
41
110
TYPICAL WELDING CONDITIONS
SIZE(mm)
A V Gas flow l/min
Remarks
1.2
280
28
25
Sheilding gas
1.6
330
30
25
Ar
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AWS A5.9 ER316L DIN X5 Cr Ni Mo 19 11 JIS Y 316
APPLICATIONS: Tig welding of low carbon 18%Cr-12Ni-Mo Steel CHARACTERISTICS ON USAGE: TOK O TIG 316L is a wire for TIG welding with pure Ar gas. As the weld metal contains ferrite, its crack resistibility is excellent. Both its appearance and usability of weld metal are good. The heat resistibility and corrosion resistibility of weld metal are extremely good. TYPICAL COMPOSITION OF ALL-WELD METAL (%)
C
Si Mn Ni Cr Mo
0.02
0.40
1.85
12.40
18.50
2.30
TYPICAL MECHANICAL PROPERTIES OF ALL WELD METAL
T S( N/mm2) EL (%) CVN-IMPACT VALUE (J) at 0°C
570
44
140
TYPICAL WELDING CONDITIONS
SIZE (mm)
A V Gas flow (l/min)
Remarks
1.2
290
28
25
Sheilding gas
1.6
340
30
25
Ar
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CLASSIFICATION: AWS A 5.14 ERNiCu-7 DESCRIPTION AND APPLICATION:
Euro Tig Monel 7 is used for TIG and MIG welding of nickel copper alloys(ASTM B127,B163,B164 and B165 UNS Number No4400). This filler metal can be used for MIG overlay on steel after a first layer with nickel 208(Filler Metal 61). Dissimiliar welding applications include joining nickel copper alloys to Nickel 200 and copper nickel alloys. CHEMICAL COMPOSITION(WT.%):
C Mn Si Fe Al Ti
0.05 3.45 0.77 0.4 0.1 2.25
Ni S P Cu
65.2 0.002 0.009 Balance
MECHANICAL PROPERTIES: Tensile strength, 76500psi
530Mpa
Elongation 34
Yield Strength 52500psi
360Mpa
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