workshop u - hazard assessment and job safety analysis · pdf fileworkshop u best practices in...

Workshop U

Best Practices in Hazard Assessment, Job Safety Analysis & Other Valuable Hazard Analysis

Tools for Change Management

Tuesday, March 21, 2017

3:30 p.m. to 4:45 p.m.

Biographical Information

Carmen Shafer, CSP, CHST EHS Manager

Thermo Fisher Scientific 401 Mill Creek Rd., Marietta, OH 45750

740-568-5823 Carmen.shafer@thermofisher.com

Carmen has over 18 years experience as a safety professional working in Indiana, Ohio, Washington DC, Virginia and Maryland. The majority of Carmen’s experience is as a construction safety professional, and has worked in manufacturing for about 8 years. Carmen worked for 3 years at Constellium Rolled Products in Ravenswood, WV as Senior EHS Specialist and joined Thermo Fisher in 2014. She currently is managing both EHS and Facilities activities at the Thermo Fisher Laboratory Products Division in Marietta, Ohio. Carmen is a graduate of Purdue University with a B.S. in Construction Management and received an M.S. in Occupational Safety and Health Management from Indiana State University. She is active on the ANSI A10 committee and is chair of the ANSI A10.38 standard Basic Elements of an Employers Program to Provide a Safe and Healthful Work Environment. Carmen will be starting Post Graduate work in Safety Sciences with Indiana University of Pennsylvania this summer.

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Determine Scope

Select Technique

Identify Hazards

Evaluate Causal Factors

Recommend Preventative

Actions

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What-If JSAHIRARC

Broad Scope HAZOP

FMEAFTAHACCPControl Banding

Industry Specific Bow-Tie

Take 5MEPSECPPRCS

Narrow Scope

Reduced Risk

Implement Controls

Evaluate RIsks

Identify Hazards

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Location: Stockroom Description: Operating a Forklift By: CAS Date: 1-28-17

What If? Answer Probability Consequences Recommendation

Operator does not wear their seatbelt?

Employee could fall out of the seat or be crushed if forklift overturns

High Fatal Injury Seat belts, training

Forklift overturns? Employee could be injured, product and property damage

High Severe or fatal injury, damage to product

Training, right-size forklift,

• A JOB HAZARD ANALYSIS IS ATECHNIQUE THAT FOCUSES ON JOBTASKS AS A WAY TO IDENTIFY HAZARDSBEFORE THEY OCCUR. IT FOCUSES ONTHE RELATIONSHIP BETWEEN THEWORKER, THE TASK, THE TOOLS, ANDTHE WORK ENVIRONMENT.

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Task Step Hazards Required Safe PracticesStart Forklift Equipment failure Inspect equipment prior to use

Drive to pick-up location

Strike pedestrian, overturn forklift Go Slow, Look before moving, sound horn, wear seatbelt

Retrieve Load Overturn forklift, drop load Do not overload, do not turn while lifting, move only stable loads, fully seat load on forks

Take Load to Destination

Overturn lift, strike a pedestrian, drop load, property damage

Drive in reverse if view is obstructed, go sow, sound horn, use mirrors at intersections, only carry stable loads

Place load in racks

Overturn lift, damage to racks, dropped load

Do not turn while lifting load. Verify clearance to avoid striking rack structure, verify load capacity of lift and racks

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Activity or Task

Hazard Category Existing Controls

Impacts/Risks

Probability Frequency Severity Risk Acceptable?

Drive Forklift

Strike Pedestrian

Safety Sound horn Injury 7 10 40 2800 No

Drive Forklift

Strike Pedestrian

Safety Physical Barrier Injury 2 7 40 560 Yes

Drive Forklift Tip

Over Safety

Carry load low and slow, wear seatbelt

Tip Over 1 7 7 49 Yes

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From www.ehsdb.com

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HACCP

Hazard Analysis

Critical Control Points

Critical Limits

MonitoringCorrective Actions

Means to Ensure System Works

Record Keeping

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Health Hazard

Specify Hazard Band1.* Inhalation2.* Ingestion3.* Absorption4.* Contact5.* Carcinogen, etc.

Exposure Potential

Dustiness or volatility* Particle Size* Toxicity

Generic Risk Assessment

Combination of hazard assessment and exposure potential

Control Approach

Type of approach required for adequate control1) Gen Ventilation for low hazards2) LEV or limited engineering controls3) Engineering controls for moderate hazards4) Specialist advice required

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Forklift Strikes

Pedestrian

Operating a Forklift near Pedestrians

Equipment Malfunction

Operator Error

Operator Does not see Ped

Pedestrian in Path

Pedestrian Does not

see Forklift

Severe Injury or Fatality

Pre-op PM

Training

Barrier

Mirrors Hi Vis

Designated Aisle

Detection Devices

Mirrors Horn LOS

Emergency Response

Evaluation

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