· pdf file16 s99tc03-0312 t1: ( din 69051 jis b1192) t2: aa' ( din 69051 jis b1190) t3:...

9S99TC03-0312

(3) HIWIN (MoS2)

4.2

(4) -

4.3

(1)

4.1

(2) 4.5

CNC

4.2 4.2(a)

4.2(b)

()

()

FSWX-B2

40mm

10mm

6.35mm

0.05mm

300kg

0mm

4.1

10 S99TC03-0312

(5) CNC ( : 60 )

(6)

4.5

(7) ( )

4.6

HIWIN

(8)

0.5~1.0 mm

4.7

(9) 10

20mm

HIWIN 4.8

HIWIN

(10)

(lost motion) CNC

HIWIN 8 (10 6 revs)

X-Y 5

(11)

0.2 0.4 mm

M37

4.9

()

0.5~

1.0m

m

11S99TC03-0312

(12) 4.10

HIWIN DIN 509 4.11

DIN509 A

1 4.2

21 Nmax

2 Vmax

3= + +100mm( )

= +

41 (%)

M7 ~ M102 (%)

5 ( 1/5C ) M1

1

6 2 M13 ~ M14

3

1

72

M31~M333

4 DmN

1(

82

) M34 ~ M403

4

91

(T) M41 4.62

101

M452

1

11 2 M19 ~ M28

3

Vmax≥Nmax

HIWIN 4.1

(A) (B) (C)

4.2

12 S99TC03-0312

•

•

•

HIWIN C6 ( 6 )

7 HIWIN

:

HIWIN 7 HIWIN "e300"

( 7 ) 4.12

DIN 4.2 4.2 4.14

HIWIN DIN HIWIN 4.2 4.3

E e300 4.5

4.3

(1)

HIWIN : 0.001mm

4 12

13

15

16

18

21

24

29

35

41

50

62

76

100

125

23

25

26

29

31

35

39

44

51

59

69

82

99

119

130

145

180

23

25

27

30

35

40

46

54

65

77

93

115

140

170

210

260

320

18

20

20

23

25

27

30

35

40

46

54

65

77

93

115

140

170

23

25

27

30

35

40

46

54

65

77

93

115

140

170

210

260

320

12

12

13

14

16

17

19

22

25

29

34

41

49

60

75

8

10

10

12

13

15

16

18

21

24

29

35

41

50

60

12

13

15

16

18

21

24

29

35

41

50

60

72

90

110

315-

315

400

500

630

800

1000

1250

1600

2000

2500

3150

4000

5000

6300

8000

10000

400

500

630

800

1000

1250

1600

2000

2500

3150

4000

5000

6300

8000

10000

12000

6

6

7

7

8

9

10

11

13

15

17

21

6

7

8

9

10

11

13

15

18

22

26

32

5

5

5

6

7

8

9

10

11

13

15

18

6

7

8

9

10

11

13

15

18

22

26

30

3.5

3.5

4

4

5

6

6

7

5

6

6

7

8

9

11

E e e e e e e e

6510 2 3 4

2318128653.5300mm e300

+_ E+_ E+_ E+_ E+_ E+_ E+_

e2π 3 4 4 6 8 8 8

HIWIN 4.4

CNC HIWIN

(2)

4.6 4.15

(3)

13S99TC03-0312

05 5 10 15 20 251 2 3 4 5 6

5

: 0.001mm

065 8 18 50

12 23 52 2103.53.5 5 6 8 12 18 23 50 210

ISO,DINJISe300

1 2 3 4 5 6 7 10

210

: 0.001mm

eoa(Ea)

Eoa (C )

(ep)

C(TP)

BS

ep(Ep)

Vup(Ep)

V300p(e300p) 300mm

V2πp(e2πp)

DIN

HIWIN

Tp

Ep

e2πp

Ea

ep

e300p 300mm

300mm

14 S99TC03-0312

DIN 69051

eoa (Ea ) :

( DIN 69051-3-1)

C(T)-ep (Ep)≤eoa(Ea)≤C(T)+ep(Ep)

Vua(ea) :

( DIN 69051-3-2)

Vua(ea)≤Vup(ep)

V300a(e300a) :

( DIN 69051-3-3)

V300a(e300a)≤V300p(e300p)

V2πa(e2πa) : π

( DIN 69051-3-4)

V2πa(e2πa)≤V2πp(e2πp)

Lu Lu

300mm

HIWIN

15S99TC03-0312

ZYX

ZYX

ZYX

ZYX

YX

ZYX

UV

YX

ZYX

YX

ZX

0 1 2 3 4 5 7 PR1 PR2 PR3

C

N

C

( )( )

X-Y

16 S99TC03-0312

T1:

( DIN 69051 JIS B1192)

T2: AA'

( DIN 69051 JIS B1190)

T3:

( DIN 69051 JIS B1192)

do(mm)

T1p [ µm ]

HIWIN

80160315630

1250

122550

100200

6122550

100

406080

100

4060

100160

4060

100160

4060

100160

4570115180

5075125200

6085140220

80120200320

20 23 32 4028252020

6496

160256

406080

( ) 0 3 6 7L5 5421

0 3 6 75421( )

do(mm)

T3p [ µm ]

( for L2 ≥ Lr)

HIWIN

62050125

2050125200

456-

80125200315

567-

568-

67910

68

1012

791114

12162025

8101216

( ) 0 1 2 3 4 5 6 7

do(mm)

T2p [ µm ]

( for L1 ≤ Lr)

HIWIN

62050125

2050125200

68

10-

80125200315

81012-

101216-

11141820

12162025

16202632

40506380

20253240

( ) 0 1 2 3 4 5 6 7

if L1>Lr, then t2a≤T2p___L1

Lr

if L2>Lr, then t3a≤T3p___L2

Lr

T1max [ µm ]

( for Lt ≥4L5)

HIWINLt / do

HIWIN

Lr

Lr

17S99TC03-0312

do(mm)

( ) 0 1 2 3 4 5 76

T4p [ µm ]

HIWIN

663125

63125200

33-

34-

34-

456

456

568

568

6810

D [mm]

T5p [ µm ]

HIWIN

T4: AA'

( DIN 69051 JIS B1192)

T5: BB'

( DIN 69051 JIS B1192)

T6: BB'

( DIN 69051 JIS B1192)

T7: AA'

( DIN 69051 JIS B1192)

( ) 0 1 2 3 4 5 6 7

- 20 5 6 7 8 9 10 12 1420 32 5 6 7 8 9 10 12 1432 50 6 7 8 8 10 11 15 1850 80 7 8 9 10 12 13 16 1880 125 7 9 10 12 14 15 18 20125 160 8 10 11 13 15 17 19 20160 200 - 11 12 14 16 18 22 25200 250 - 12 14 15 18 20 25 30

D [mm]

T6p [ µm ]

HIWIN

( ) 0 1 2 3 4 5 6 7

- 20 5 6 7 9 10 12 16 2020 32 6 7 8 10 11 12 16 2032 50 7 8 10 12 14 15 20 2550 80 8 10 12 15 17 19 25 3080 125 9 12 16 20 24 22 25 40125 160 10 13 17 22 25 28 32 40160 200 - 16 20 22 25 28 32 40200 250 - 17 20 22 25 28 32 40

Lr

T7p [ µm ]/100mm

HIWIN

( ) 0 1 2 3 4 5 6 7

- 50 5 6 7 8 9 10 14 1750 100 7 8 9 10 12 13 15 17100 200 - 10 11 13 15 17 24 30

18 S99TC03-0312

" " ( )

4 4.18 " " 4.19 δ

5%

( )

4.16

45 Fa

Sa Fn

P

4.17

HIWIN

HIWIN ( 0.02mm~0.03mm T

)

4.4

(1)

(2)

19S99TC03-0312

JIS B1192

pFbm=2 8.

P : (kgf)

Fbm: (kgf)

( M8~M10)

KP 0.1~0.3

η1 η2

(1) ( )

( 4.20)

Td : (kgf-mm)

P : (kgf)

: (mm)

KP:

(2) ( )

α :

Dm : (mm)

: (mm)

β : 0.17° 0.57°µ : (0.003~0.01)

β µ= −tan 1

(3)

M1

M3

M4

M5

M6

M2

20 S99TC03-0312

(a)

4.20

Fp HIWIN

2.5 4.21 4.7

(b)

1.

2. 100 rpm.

3. 40 61.2 ~ 74.8 cSt (mm/s) ISO VG 68 JIS K2001

4.

(c) 4.21

(d) 4.7

JIS B1192

: 1. = /

2.

3. 4.10 N-m

4. HIWIN

: ± %

(mm)

4000 mm 4000 mm

≤ 40 40 < < 60

(1)

(kgf - cm)

0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4

30 35 40 40 45 50 60 - 40 40 50 50 60 60 70 - - - - - -

25 30 35 35 40 40 50 - 35 35 40 40 45 45 60 - - - - - -

20 25 30 30 35 35 40 40 30 30 35 35 40 40 45 45 - - - 40 43

15 20 25 25 30 30 35 35 25 25 30 30 35 35 40 40 - - - 35 38

10 15 20 20 25 25 30 30 20 20 25 25 30 30 35 35 - - - 30 33

- 15 15 15 20 20 25 30 - - 20 20 25 25 30 35 - - - 25 23

5 6 7- - -

- - -

45 50 50

40 45 45

35 40 40

30 35 35

2 4

4 6

6 10

10 25

25 63

63 100

(a) :

(b) :

(c) :

(d) :

(e) :

(f) :

Lu :

21S99TC03-0312

nav (rpm)

Fbm

(1)

(2)

(3)

4.22

nav : (rpm)

n : (rpm)

Fbm : kgf Fb :

fp :

fp : 1.1 ~ 1.2

1.3 ~ 1.8

2.0 ~ 3.0

n nt

nt

nt

av = × + × + × +11

22

33

100 100 100.....

t +1

100

t(%)

min

-1

: n1 (%)

4.5

M7

M8

M9

M10

22 S99TC03-0312

HIWIN

:

fp = 1.1

(kgf) (rpm) (%)

(Fb) (n) (t)

1 100 1000 45

2 400 50 35

3 800 100 20

(1)

(2)

n rpmav = × + × + × =100045

10050

35100

10020

100487 5.

4.8

4.8

P

F Fa bm=

F F Pa bm≤ +

L : (rev)

C : (kgf) (106 rev)

(a)

F F Fbm bm bm2 1( ) = ( ) −

M11

M12

M13

Fa

23S99TC03-0312

(c)

Lh : (hr)

Ld : (Km)

: (mm per rev)

nav: (rpm)

(d)

fr 4.9

L L fhm h r= ×

L L fm r= ×

(km)

250

100 ~ 250

350

210

30

M14

M15

M16

M17

M18

909596979899

10.620.530.440.330.21

% fr

(b)

L : revs

P : kgf

Lh :

nav: rpm M7

LL

nhav

=× 60

24 S99TC03-0312

:

(a)

Ta = (kgf-mm)

Fb = (kgf)

Fb = Fbm + µ xW

= (mm)

η1 = (0.85 ~ 0.95 M3)

W = + (kgf)

µ= (0.005 ~ 0.02)

(b)

η2 = (0.75 ~ 0.85 M4)

Tc = (kgf-mm)

2

1

+

4.5-1 3,500 =10mm

HIWIN

( Fbm = 318.5 kgf)

( M1)

(rpm)

≤ C

HIWIN FSV 32mm

C1

50 mm = 8 mm L = 7x10 6 revs

HIWIN = 50 mm = 8 mm B3

FSV C = 5674 kgf

M19 M20

25S99TC03-0312

(c)

TM = (kgf-mm)

Tb = (kgf-mm)

Td = (kgf-mm M2)

N1 = 1

N2 = 2

: (kgf-mm)

J : (kgf-mm-sec2)

α : (rad/sec2)

Ndif = rpm stage2 -rpmstage1

t a : (sec)

T T T TN

NM a b d= + +( ) × 1

2

= + + +

( .4.23)

Ws : (kgf)DN : (mm)g : (9800 mm/sec2 )JM : (kgf-mm-sec2)JG1 : 1 (kgf-mm-sec2)JG2 : 2 (kgf-mm-sec2)

TMa : (kgf-mm)

:

J : (kgf • mm • sec2 )

ρd : (7.8x10-6 kgf/mm3 )

R : (mm)

L : (mm)

g : (9800 mm/sec2 )

Jg

R Ld= 12

4πρ

M21

M22

M23

M24

M25

M26

26 S99TC03-0312

(d)

Pd : ( )

Tpmax : ( x Tma kgf-mm)

Nmax : (rpm)

(e)

ta =

J =

TM1 = 2 x Tmr

TMr =

TL =

f = = 1.5

tJ

T T

Nfa

M L

=−

× ⋅1

260

π max

PT N

dp=

×max max

974

4.24

W1 = 200 kgf

W2 = 100 kgf

µ = 0.02

:

(%)

(kgf) (rpm) (t)

100 500 20

300 100 50

500 50 30

: 100 rad/sec2

: : 50 mm : 200 mm

: 1 : 80mm : 20mm : 30

2 : 240mm : 20mm : 90

M27

M28

kgf -cm kgf -mm Nm kpm (kgf -m) OZ-in ft- bf1 10 9.8×10-2 10-2 13.8874 7.23301×10-2

0.1 1 9.8×10-3 1.0×10-3 1.38874 7.23301×10-3

10.19716 1.019716×10 2 1 0.1019716 1.41612×10 2 0.73756210 2 10 3 9.80665 1 1.38874×10 3 7.23301

7.20077×10-2 0.720077 7.06155×10-3 7.20077×10-4 1 5.20833×10 3

13.82548 1.382548×102 1.35582 0.1382548 1.92×10 2 1

27S99TC03-0312

M7

M9

( = 300kgf) M1

M19

M2

M21

(I)

M

:

: 50mm : 10mm

: 1200mm : 18kgf

300kgf

Tb =10kgf-mm

η1 =0.80

2

1

F

28 S99TC03-0312

(II)

(III)

(IV)

(V)

( = 2)

DC : TMr >1.5TM ,

: TMax >1.5Tpmax

DC

: 950 w

: 30 kgf-cm (300 kgf • mm)

: 2000 rpm

: 65 kgf x cm (650 kgf • mm)

: 0.20 kgf • mm • sec2

29S99TC03-0312

Fk = (kgf) - Nf = 1.0

Fp = (kgf) - Nf = 0.5

dr : (mm) - Nf = 0.25

Lt : (mm) - Nf = 0.0625

Nf : 1kgf = 9.8N 1daN=10N

, 4.25

Nc = (rpm) - Mf = 1

Np = (rpm) - Mf = 0.692

d r : (mm) - Mf = 0.446

L t : (mm) - Mf = 0.147

M f :

, 4.26

N Np c= 0 8.

NM d

Lcf r

t

= × ×2 71 1082.

F Fp k= 0 5.

M29

M30

M31

M32

-

-

-

-

-

-

-

-

30 S99TC03-0312

Dm-N ?@@@?N@5@H@?

?J5??.Y?

HIWIN :

Dm : (mm)

N : (rpm)

Dm-N 70,000~150,000 HIWIN Dm-N 150,000

HIWIN

4.27

Kn

Kbs : (kgf/µm)

:

4.28

Db : (mm)

Ks : (kgf/µm)

Kn : (kgf/µm)

10% .

Kn :

K :

P :

C : (10 6 )

(OFFSET)

10%

0.28C

M33

M34

M35

M36

M37

M38

M39

M40

Dm-N

31S99TC03-0312

L : (mm)

T : ( )

Ls : (mm)

T

HIWIN T 1 -0.02 mm~-0.03 mm

90%

4.9

(10~30rpm)

Sf

Sf : = 2.5 max

Co :

Fa(max) :

Ktot :

Kt :

Kb :

Kbs :

Ks :

Kn :

Knb :

Knr :

Ktot

Kt

Ks

Kn

Kbs

Kb

Knb

Knr

M41

M42

32 S99TC03-0312

: R40-10B2-FSW-1000-1200-0.012 =10mm

Dm =41.4mm =2.5x2

6.35 mm =4.4

dr = 34.91 =0.286

: - (P) =250kgf

: - Fb =700kgf

Kb =105 kgf/µm Nf = 0.5 Lt = 1000mm Mf = 0.692

1. Fp

M29

2. Np

3. η ( )

(I)

M3

(II)

M4

4. K

5. Fb=700kgf

(each way) δ =2x0.056=0.112mm

2 x 250kgf Kn 58kgf/µm K 15.1kgf/µm Kt 13.2kgf/µm

0.106mm 250kgf 6µm ( 5%)

500kgf

Ks 82kgf/µm Kt

23kgf/µm 0.0061mm 51µm (45%)

33S99TC03-0312

4.11 HIWIN

HIWIN

( 4.12)

HIWIN 4.12 HIWIN

S55CSCM440HSCM445H

SNCM 220(21)

SCM420HSCM415H

SUJ2

105541404150

3310

8620

52100

BSI DIN

1.12131.72251.7228

1.6523

1.3505

EN43C

EN19C

EN34

EN36

EN31

JISAISI

HIWIN

: mm

C0

C1

C2

C3

C4

C5

C6

C7

110

110

140

170

170

170

400

400

6 8 10 12 16 20 25 28 32 36 40 45 50 55 63 70 80 100

170 300 400 600 700 1000 1000 1200 1300 1500 1600 1800 2000 2000 2000 2000 2000

170 400 500 720 950 1300 1500 1800 1800 2300 2500 3100 3500 4000 4000 4000 4000

200 500 630 900 1300 1700 1800 2200 2200 2900 3200 4000 5000 5200 5500 6300 6300

250 500 630 1000 1400 1800 2000 250 3200 3500 4000 4500 5000 6000 7100 10000 10000

250 500 630 1000 1400 1800 2000 2500 3200 3500 4000 4500 5000 6000 7100 10000 10000

250 500 630 1410 1700 2400 2500 3000 3200 3800 4000 5000 5500 6900 7100 10000 10000

800 1000 1200 1500 1800 2500 3000 3000 4000 4000 4000 5600 5600 6900 7100 10000 10000

800 1000 1200 3000 3000 4000 4000 4500 4500 5600 5600 5600 5600 6900 7100 10000 10000

34 S99TC03-0312

4.13 HRC60

fH FHo

C'o

Co

C'

C

58-62

58-62

62-66

(HRC)

HIWIN

(1)

(2)

(3)

4.29

4.30

4.29 4.30 4.5-5

5 5%

HIWIN 8%

6% 8% 4% 6%

4% 10%

1500 rpm 200 kgf

1500 rpm 100 kgf

500 rpm 200 kgf

500 rpm 100 kgf

M43

M44

4.6

35S99TC03-0312

HIWIN

4.31

40

32 68 cSt (ISO VG 32 68)(DIN 51519)

40

90 cSt (ISO VG 90)

4.32

4.32

4.33

4.14

M41

T

HIWIN 5

50mm

HIWIN

3 T ( 1000 mm

-0.02 -0.03mm) T T

HIWIN

:

Ks : (kgf/µm)

Pf : (kgf)

L : (µm)

P K Lf s= × ∆M45

36 S99TC03-0312

2 3

4.14

Y

Z

X