amperprint metal powders...the innovative production technology of 3d printing has to find the right...
TRANSCRIPT
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AMPERPRINT® Metal PowdersInnovative materials for additive manufacturing
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02
Why us?
We have more
than ten years of
experience in additive
manufacturing
How do good ideas become successful products and
applications? More effectively than ever with Höganäs
and the limitless possibilities offered by additive
manufacturing.
Höganäs – bringing your ideas to life
Anyone interested in developing new products using
the innovative production technology of 3D printing
has to find the right material supplier first. A partner
with materials that meet every requirement, a partner
offering superior quality, reproducible properties, and
full-service expertise – welcome to Höganäs.
Höganäs – a premium provider of 3D-printing metal powders
We are the undisputable world leader in iron and metal
powders. Ever since our beginning in 1797, we have been
at the forefront of what has been technically possible
at the time. Together with our customers, we develop
tomorrow’s solutions for a myriad of applications.
Höganäs offers a valuable product portfolio consisting of
high quality surface coating, ceramic and metal powders.
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03
Our metal powders for AM
With our broad range of materials and our unique tech-
nology concept, we meet your requirements flexibly and
on an application-specific basis. We offer the widest range
of products and production technologies available on the
market. Our comprehensive portfolio of metal powders
covers the full range of additive manufacturing proces-
ses. Whether it ‘s a water, gas or plasma-atomized powder
you need – we can meet your specific requirements.
Our production technologies at a glance:
Water atomization
N atomization
Vacuum inert gas atomization (VIGA)
Plasma atomization
If you have the idea, we have the right metal powder.
Whether your primary concern is the customization
of a specific powder, or a low-cost standard solution,
Höganäs can provide the metallurgical expertise and
support of a premium global provider.
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Your partner for additive manufacturing
Your AM optimized powders are produced by us
We have designed our high-quality AMPERPRINT®
powders for the special requirements of 3D printing.
They are fully dense, have a high packing density,
excellent flowability, a spherical shape and are per-
fectly reproducible.
1 2
5
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4 We offer extensive experience in powder manufacturing
Benefit from our in-depth application expertise and
several decades of experience in gas atomization. We
are always on track with the latest market and pro-
duct trends due to our extensive engagement with
technical partners in the scientific community.
We are your consistenthigh-quality supplier
Our advanced gas atomization plants and fully con-
trolled processes enable us to provide superior and
consistent products that maintain the same standard
from bottle to bottle, from batch to batch and order
to order.
We can create what you need
To meet your specific individual requirements, we de-
sign the chemical and physical properties of our pow-
ders, aligning various factors, such as chemical com-
position, particle size distribution and morphology.
Throughout the creative process, we will dream, plan and build
together with you. Our team will become immersed in your
ideas to help achieve our shared goals: setting new quality and
innovation standards for your product.
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You can rely on our profound application knowledge
At Höganäs, we help you realize new market oppor-
tunities. With our three different scales of atomization
plants, which only differ in their capacity, we support
you from your initial idea to the lab and pilot phase,
and all the way to continuously optimized series pro-
duction.
6
3 We produce the quantity you need
We can produce any quantity of your customized
powders, from lab scale up to medium or industrial
production, to support you properly through the va-
rious stages of your product development.
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Effciency means
moving product
innovations di-
rectly from lab to
industrial scale.
Additive manufacturing is revolutionizing the way products are
manufactured and unlocking completely new possibilities.
Customized materials from Höganäs – are consistently
high quality, from prototyping to series production.
Additive manufacturing is pushing the limits of techni-
cal feasibility. Things that were once unthinkable are
suddenly possible using this innovative technology
and our AMPERPRINT® metal powders: the develop-
ment of completely new geometric shapes, for examp-
le, extremely sturdy and ultra-lightweight components,
and individualized innovative products manufactured
for specific customers, for example, conformal cooling
channels in bulk components.
Your key advantages at a glance:
Freedom in design
Cost reduction
High flexibility
Short development cycles
1. Laser Auftragsschweißen
When you have a product that is in demand, avoiding
bottlenecks is essential during production. With Höganäs,
upscaling is easy. Once we have developed and aligned
the chemical and physical properties of our metal powder
perfectly to your requirements, we simply ramp up the
production capacity. No lengthy upscaling processes. No
waiting time. Start an efficient production process right
away.
Easy upscaling of production volumes
We have three different scales of atomization units, with
different capacities and can simply ramp up the volumes
as soon as your demand increases. From lab scale up to
medium or industrial scale production, we can support
you properly through the various stages of your product
development.
Market readiness on demand
Tailored high-quality materials in scalable quantities
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PRODUCT IDEA
PROTOTYPING
RAW MATERIALS DEVELOPMENT
SMALL- SCALE PRODUCTION UNIT
Technology Concept
MEDIUM- SCALE PRODUCTION UNIT
LARGE - SCALE PRODUCTION UNIT
At Höganäs good is not good enough. We believe that
critical industries require high quality metal powders. This
is why we have always strived for the highest possible
standard and maintained the mindset to constantly
improve on our processes. This attitude has been
established over decades at Höganäs as it is our aim to be
quality leader in our industry. Identical morphology and
consistent particle size distribution are the pillars our
product quality and consistency are built upon. When
quality meets performance everything is possible.
Just start your series production right away!
Consistent high quality powders in scalable quantities
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Lighter, more durable, higher performance: industries like aviation and
medical technology have increasingly stringent requirements regarding
the chemical, physical and mechanical properties of applied parts. That’s
why more and more of these components are produced using additive
manufacturing with AMPERPRINT® metal powders from Höganäs.
Our powders are the first choice for demanding high-
tech industries, including:
Aerospace
Medical technology
Automotive
Industrial engineering / Tooling
Energy
You have the idea,
we have the right
metal powder.
08
The days when additive manufacturing was only used
for rapid prototyping are over. No wonder: metal 3D
printing overcomes the design limitations of conven-
tional production methods, not only effectively, but
also with extremely high process efficiency.
New prospects for future key industries
Additive manufacturing is rapidly attracting increasing
attention in growing industries. One reason for this is
its ability to drastically shorten product development
lifecycles in markets that demand innovation. Those
aiming to cope with these forces need to be able to
quickly translate innovative ideas into profitable business
to ensure long-term success. That’s exactly what our
individualized production solutions make possible.
Tremendousinnovative potential – especially in high-tech industries
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As current practices show, metal additive manufacturing is a well-developed and reliable
process. Our materials are used to produce high-performance products that have to meet
the most stringent requirements in terms of both technology and regulations. This inclu-
des safety-critical parts in the aviation industry, like turbine blades, blisks, and jet engines.
Because at 33,000 feet above ground – Quality really matters
Not only up in the sky, but also in the medical sector, reliability is a necessity. That‘s why
our powders can be used to manufacture parts like artificial knee and hip joints, cranial
implants and surgical instruments. There are countless additional fields of application.
The spectrum ranges from extremely lightweight, robust tool uses and gears to brakes,
pistons and valves, all produced using additive manufacturing.
Challenge us! We’re ready for you –
and will be delighted to work with you
to create the future.
09
Our broad rangeof sophisticated and innovative products
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The details make the
difference –
we make sure
they are a perfect
fit for your goals.
The most important resource for innovative AM products is sophisticated
metal powders with highly differentiated properties. That’s exactly what
you can expect from Höganäs – on an individual basis and specifically
geared towards your product ideas and applications.
AMPERPRINT® High quality materials for new market opportunities
Highly valued product characteristics
Our powders are characterized by the following key
properties:
A highly spherical powder shape
Good flowability
Low oxygen levels
High packing density
Excellent reproducibility
We can reproduce our materials with high precision
and repeatability for every new batch. This crucial factor
ensures uniform and consistently high product quality.
Höganäs has one goal, as simple as it is challenging: we
want your ideas to open up new market opportunities
and become successful products. That’s why we stand by
you as a partner in developing and optimizing applicati-
on-specific materials.
Broad product portfolio
We offer you one thing above all: a broad portfolio of
powder materials for additive manufacturing, including
nickel, iron and cobalt based alloys.
Our AMPERPRINT® portfolio encompasses various stan-
dard alloys and countless product versions with proper-
ties that have been modified according to specific custo-
mer requirements.
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AMPERPRINT® Portfolio
Co AlloysAMPERPRINT® 0037 CoCrMo (F 75)
Process Chemical Composition (wt %)
Selective Laser Melting
Electron Beam Melting
Laser Metal Deposition Element Min Max Element Min Max
Cr 27.0 30.0 Ti 0.10
Mo 5.0 7.0 C 0.02
Si 1.00 P 0.02
Mn 1.00 B 0.010
Fe 0.75 S 0.01
W 0.20 O 0.05
Ni 0.10 N 0.25
Al 0.10 Co Balance
Ni Alloys
The details make the difference – we make sure they are a perfect fit for your goals.
AMPERPRINT® 0233 Haynes®282®
Process Chemical Composition (wt %)
Selective Laser Melting
Electron Beam Melting
Laser Metal Deposition Element Min Max Element Min Max
Cr 18.0 22.0 Si 0.20
Co 9.0 11.0 P 0.015
Mo 8.0 9.0 S 0.015
Ti 1.9 2.3 B 0.010
Al 1.3 1.7 O 0.030
C 0.04 0.08 N 0.020
Fe 1.5
Mn 0.30 Ni Balance
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AMPERPRINT® 0221Ni-SA 247 LC
Process Chemical Composition (wt %)
Selective Laser Melting
Electron Beam Melting
Laser Metal Deposition Element Min Max Element Min Max
W 9.3 9.7 Fe 0.20
Co 9.0 9.5 Cu 0.10
Cr 8.0 8.5 Mn 0.10
Al 5.3 5.8 Si 0.20
Ta 3.0 3.4 P 0.015
Hf 1.2 1.6 S 0.010
Ti 0.6 0.9 H 0.005
Mo 0.4 0.6 O 0.020
C 0.05 0.1 N 0.020
B 0.01 0.02
Zr 0.005 0.020 Ni Balance
AMPERPRINT® 0211Ni-SA 230
Process Chemical Composition (wt %) Selective
Laser MeltingElectron Beam
MeltingLaser Metal Deposition Element Min Max Element Min Max
Cr 20.0 24.0 Co 3.00
W 13.0 15.0 Cu 0.20
Mo 1.0 3.0 Nb 0.20
Mn 0.30 1.00 Ta 0.20
Si 0.25 0.75 Ti 0.10
Al 0.20 0.50 B 0.015
C 0.05 0.15 P 0.03
La 0.005 0.050 S 0.010
Fe 3.000 Ni Balance
Ni Alloys
AMPERPRINT® 0153Ni-SA 625 (Inconel® 625, 2.4856)
Process Chemical Composition (wt %) Selective
Laser MeltingElectron Beam
MeltingLaser Metal Deposition Element Min Max Element Min Max
Cr 20.0 23.0 Mn 0.10
Mo 8.0 10.0 C 0.05
Nb 3.15 4.15 Ta 0.05
Fe 2.5 P 0.030
Co 1.00 S 0.015
Si 0.50 B 0.010
Cu 0.50 O 0.025
Ti 0.40 N 0.025
Al 0.40 Ni Balance
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AMPERPRINT® 0181Ni-SA 718 (Inconel® 718, 2.4668)
Process Chemical Composition (wt %)Selective
Laser MeltingElectron Beam
MeltingLaser Metal Deposition Element Min Max Element Min Max
Ni 50.0 55.0 Mn 0.35
Cr 17.0 21.0 Cu 0.30
Nb 4.75 5.50 Ta 0.05
Mo 2.8 3.3 P 0.015
Ti 0.6 1.2 S 0.015
Al 0.2 0.8 B 0.006
C 0.02 0.08 O 0.030
Co 1.0 N 0.025
Si 0.35 Fe Balance
AMPERPRINT® 0151Ni-SA 738 LC
Process Chemical Composition (wt %)Selective
Laser MeltingElectron Beam
MeltingLaser Metal Deposition Element Min Max Element Min Max
Cr 15.7 16.3 B 0.007 0.012
Co 8.0 9.0 Fe 0.50
Al 3.2 3.7 Mn 0.20
Ti 3.2 3.7 Si 0.10
W 2.4 2.8 S 0.015
Mo 1.5 2.0 P 0.015
Ta 1.5 2.0 O 0.030
Nb 0.6 1.10 N 0.020
C 0.06 0.13
Zr 0.015 0.08 Ni Balance
AMPERPRINT® 0221Ni-SA 247 LC
Process Chemical Composition (wt %)
Selective Laser Melting
Electron Beam Melting
Laser Metal Deposition Element Min Max Element Min Max
W 9.3 9.7 Fe 0.20
Co 9.0 9.5 Cu 0.10
Cr 8.0 8.5 Mn 0.10
Al 5.3 5.8 Si 0.20
Ta 3.0 3.4 P 0.015
Hf 1.2 1.6 S 0.010
Ti 0.6 0.9 H 0.005
Mo 0.4 0.6 O 0.020
C 0.05 0.1 N 0.020
B 0.01 0.02
Zr 0.005 0.020 Ni Balance
AMPERPRINT® 0152Ni-SA 939
Process Chemical Composition (wt %) Selective
Laser MeltingElectron Beam
MeltingLaser Metal Deposition Element Min Max Element Min Max
Cr 21.0 23.0 Si 0.20
Co 18.0 20.0 Zr 0.100
Ti 3.0 4.5 P 0.030
W 1.0 3.0 B 0.01
Al 1.5 2.5 S 0.010
Ta 1.0 2.0 Bi 0.0020
Nb 0.5 1.5 Pb 0.0010
C 0.25 Cd 0.0005
Mn 0.20 Ni Balance
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AMPERPRINT® 0228 NiCrFeMo (HX 2.4665)
Process Chemical Composition (wt %)
Selective Laser Melting
Electron Beam Melting
Laser Metal Deposition Element Min Max Element Min Max
Cr 20.5 23.0 Al 0.50
Fe 17.0 20.0 Ti 0.50
Mo 8.0 10.0 S 0.015
Co 0.5 2.5 P 0.015
W 0.2 1.0 B 0.009
C 0.05 0.10 O 0.030
Si 1.0 N 0.020
Mn 1.0 Ni Balance
AMPERPRINT® 1556 FeNiCoMo (18Ni30, 1.2709)
Process Chemical Composition (wt %)
Selective Laser Melting
Electron Beam Melting
Laser Metal Deposition Element Min Max Element Min Max
Ni 17.0 19.0 C 0.03
Co 8.5 10.0 P 0.010
Mo 4.50 5.20 S 0.010
Ti 0.50 1.00 O 0.035
Al 0.05 0.15 N 0.02
Mn 0.15
Si 0.10 Fe Balance
AMPERPRINT® 0638 FeCrMoSiVCMn (1.2343)
Process Chemical Composition (wt %)
Selective Laser Melting
Electron Beam Melting
Laser Metal Deposition Element Min Max Element Min Max
Cr 4.80 5.50 C 0.33 0.41
Mo 1.10 1.50 Mn 0.25 0.50
Si 0.80 1.20 P 0.030
V 0.30 0.50 S 0.020
Fe Balance
AMPERPRINT® 0634 FeCrMoSiVCMn (1.2344)
Process Chemical Composition (wt %)
Selective Laser Melting
Electron Beam Melting
Laser Metal Deposition Element Min Max Element Min Max
Cr 4.80 5.50 C 0.35 0.42
Mo 1.20 1.50 Mn 0.25 0.50
Si 0.80 1.20 P 0.030
V 0.85 1.15 S 0.020
Fe Balance
Fe Alloys
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AMPERPRINT® 0228 NiCrFeMo (HX 2.4665)
Process Chemical Composition (wt %)
Selective Laser Melting
Electron Beam Melting
Laser Metal Deposition Element Min Max Element Min Max
Cr 20.5 23.0 Al 0.50
Fe 17.0 20.0 Ti 0.50
Mo 8.0 10.0 S 0.015
Co 0.5 2.5 P 0.015
W 0.2 1.0 B 0.009
C 0.05 0.10 O 0.030
Si 1.0 N 0.020
Mn 1.0 Ni Balance
AMPERPRINT® THE POWDER TO CREATE
AMPERPRINT® 0717 316L, 1.4404
Process Chemical Composition (wt %)
Selective Laser Melting
Electron Beam Melting
Laser Metal Deposition Element Min Max Element Min Max
Cr 16.5 18.5 P 0.045
Ni 10.0 14.0 S 0.015
Mo 2.0 3.0 O 0.05
Mn 0.15 2.0 N 0.03
Si 1.0
C 0.03 Fe Balance
AMPERPRINT® 0742 15-5 PH, 1.4540
Process Chemical Composition (wt %)
Selective Laser Melting
Electron Beam Melting
Laser Metal Deposition Element Min Max Element Min Max
Cr 14.0 15.5 C 0.07
Ni 3.50 5.50 P 0.04
Cu 2.50 4.50 S 0.03
Nb 0.15 0.45 O 0.06
Mn 1.00 N 0.03
Si 1.00 Fe Balance
AMPERPRINT® 0711 17-4 PH, 1.4542
Process Chemical Composition (wt %)
Selective Laser Melting
Electron Beam Melting
Laser Metal Deposition Element Min Max Element Min Max
Cr 15.0 17.5 C 0.07
Ni 3.00 5.00 P 0.040
Cu 3.00 5.00 S 0.030
Nb+Ta 0.15 0.45 O 0.06
Mn 1.00 N 0.02
Si 1.00 Fe Balance
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Together we create the future
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Successful
manufacturing
results from holistic
development
cooperation.
In step with the latest developments, globally connected and
dedicated to real-world practice: that’s how we position ourselves
to work with you in creating the future of additive manufacturing
and be the best development partner for your innovation goals.
The Drive to Advance
We are constantly pushing the boundaries further by
opening new doors, ways and approaches in develo-
ping the future of additive manufacturing.
The drive to advance and our dedication to think ahead
and go one step further have been our core principles
for decades. Because of this, our internal research work
forms the essential basis of innovation at Höganäs. But
of course innovation also thrives on open dialogue and
fresh impetus.
To take a leading role in creating the future of our
industry, Höganäs is globally connected with industrial
partners, experts and the scientific community. Benefit
from our global network, detect trends before they occur
and let us together rethink the way we transform ideas
into products. In the world of additive manufacturing,
anything is possible.
Let’s start to create!
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Key cooperation and memberships:
European Powder Metallurgy Association (EPMA)/ European Additive Manufacturing Group (EAMG)
Additive Manufacturing Committee within Verein Deutscher Ingenieure e.V. (VDI)
Working Group Additive Manufacturing within Verband Deutscher Maschinen-und Anlagenbau e.V. (VDMA)
DIN Deutsches Institut für Normung e.V. / DIN Committee 145 Material Technology
America Makes
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Please send all enquiries to our global e-mail address: [email protected]
Höganäs Germany GmbH Säckinger Straße 5179725 LaufenburgGermany
North AmericaNorth American Höganäs High Alloys LLC101 Bridge Street,Johnstown, PA, 15902USA
AsiaHöganäs (China) Co., LtdWai Qing Song Road PRC 201700 Qingpu ShanghaiP.R. China
We look forward to hearing from you
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EuropeHöganäs AB 263 83 Höganäs Sweden
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We look forward to hearing from you
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The conditions of your use and application of our products, technical assistance and information (whether verbal, written or by way of production evaluations), including any suggested formulations and recommendations, are beyond our control. Therefore, it is imperative that you test our products, technical assistance and information to determine to your own satisfaction whether they are suitable for your intended uses and applications. This application-specific analysis at least must include testing to determine suitability from a technical as well as health, safety, and environmental standpoint. Such testing has not necessarily been done by Höganäs Germany GmbH. All information is given without warranty or guarantee. It is expressly understood and agreed that the customer assumes and hereby expressly releases Höganäs Germany GmbH from all liability, in tort, contract or otherwise, incurred in connection with the use of our products, technical assistance and information. Any statement or recommendation not contained herein is unauthorized and shall not bind Höganäs Germany GmbH. Nothing herein shall be construed as a recommendation to use any product in conflict with patents covering any material or its use. No license is implied or in fact granted under the claims of any patent. Properties of the products referred to herein shall as general rule not be classed as information on the properties of the item for sale. In case of order please refer to issue number of the respective product data sheet. All deliveries are based on the latest issue of the product data sheet and the latest version of our General Conditions of Sale and Delivery.
The values in this publication are typical values and do not constitute a specification.
10/2018