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AMPERPRINT® Metal Powders Innovative materials for additive manufacturing

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Page 1: AMPERPRINT Metal Powders...the innovative production technology of 3D printing has to find the right material supplier first. A partner ... Höganäs offers a valuable product portfolio

AMPERPRINT® Metal PowdersInnovative materials for additive manufacturing

Page 2: AMPERPRINT Metal Powders...the innovative production technology of 3D printing has to find the right material supplier first. A partner ... Höganäs offers a valuable product portfolio

02

Why us?

We have more

than ten years of

experience in additive

manufacturing

How do good ideas become successful products and

applications? More effectively than ever with Höganäs

and the limitless possibilities offered by additive

manufacturing.

Höganäs – bringing your ideas to life

Anyone interested in developing new products using

the innovative production technology of 3D printing

has to find the right material supplier first. A partner

with materials that meet every requirement, a partner

offering superior quality, reproducible properties, and

full-service expertise – welcome to Höganäs.

Höganäs – a premium provider of 3D-printing metal powders

We are the undisputable world leader in iron and metal

powders. Ever since our beginning in 1797, we have been

at the forefront of what has been technically possible

at the time. Together with our customers, we develop

tomorrow’s solutions for a myriad of applications.

Höganäs offers a valuable product portfolio consisting of

high quality surface coating, ceramic and metal powders.

Page 3: AMPERPRINT Metal Powders...the innovative production technology of 3D printing has to find the right material supplier first. A partner ... Höganäs offers a valuable product portfolio

03

Our metal powders for AM

With our broad range of materials and our unique tech-

nology concept, we meet your requirements flexibly and

on an application-specific basis. We offer the widest range

of products and production technologies available on the

market. Our comprehensive portfolio of metal powders

covers the full range of additive manufacturing proces-

ses. Whether it ‘s a water, gas or plasma-atomized powder

you need – we can meet your specific requirements.

Our production technologies at a glance:

Water atomization

N atomization

Vacuum inert gas atomization (VIGA)

Plasma atomization

If you have the idea, we have the right metal powder.

Whether your primary concern is the customization

of a specific powder, or a low-cost standard solution,

Höganäs can provide the metallurgical expertise and

support of a premium global provider.

Page 4: AMPERPRINT Metal Powders...the innovative production technology of 3D printing has to find the right material supplier first. A partner ... Höganäs offers a valuable product portfolio

Your partner for additive manufacturing

Your AM optimized powders are produced by us

We have designed our high-quality AMPERPRINT®

powders for the special requirements of 3D printing.

They are fully dense, have a high packing density,

excellent flowability, a spherical shape and are per-

fectly reproducible.

1 2

5

04

4 We offer extensive experience in powder manufacturing

Benefit from our in-depth application expertise and

several decades of experience in gas atomization. We

are always on track with the latest market and pro-

duct trends due to our extensive engagement with

technical partners in the scientific community.

We are your consistenthigh-quality supplier

Our advanced gas atomization plants and fully con-

trolled processes enable us to provide superior and

consistent products that maintain the same standard

from bottle to bottle, from batch to batch and order

to order.

We can create what you need

To meet your specific individual requirements, we de-

sign the chemical and physical properties of our pow-

ders, aligning various factors, such as chemical com-

position, particle size distribution and morphology.

Throughout the creative process, we will dream, plan and build

together with you. Our team will become immersed in your

ideas to help achieve our shared goals: setting new quality and

innovation standards for your product.

Page 5: AMPERPRINT Metal Powders...the innovative production technology of 3D printing has to find the right material supplier first. A partner ... Höganäs offers a valuable product portfolio

You can rely on our profound application knowledge

At Höganäs, we help you realize new market oppor-

tunities. With our three different scales of atomization

plants, which only differ in their capacity, we support

you from your initial idea to the lab and pilot phase,

and all the way to continuously optimized series pro-

duction.

6

3 We produce the quantity you need

We can produce any quantity of your customized

powders, from lab scale up to medium or industrial

production, to support you properly through the va-

rious stages of your product development.

05

Page 6: AMPERPRINT Metal Powders...the innovative production technology of 3D printing has to find the right material supplier first. A partner ... Höganäs offers a valuable product portfolio

06

Effciency means

moving product

innovations di-

rectly from lab to

industrial scale.

Additive manufacturing is revolutionizing the way products are

manufactured and unlocking completely new possibilities.

Customized materials from Höganäs – are consistently

high quality, from prototyping to series production.

Additive manufacturing is pushing the limits of techni-

cal feasibility. Things that were once unthinkable are

suddenly possible using this innovative technology

and our AMPERPRINT® metal powders: the develop-

ment of completely new geometric shapes, for examp-

le, extremely sturdy and ultra-lightweight components,

and individualized innovative products manufactured

for specific customers, for example, conformal cooling

channels in bulk components.

Your key advantages at a glance:

Freedom in design

Cost reduction

High flexibility

Short development cycles

1. Laser Auftragsschweißen

When you have a product that is in demand, avoiding

bottlenecks is essential during production. With Höganäs,

upscaling is easy. Once we have developed and aligned

the chemical and physical properties of our metal powder

perfectly to your requirements, we simply ramp up the

production capacity. No lengthy upscaling processes. No

waiting time. Start an efficient production process right

away.

Easy upscaling of production volumes

We have three different scales of atomization units, with

different capacities and can simply ramp up the volumes

as soon as your demand increases. From lab scale up to

medium or industrial scale production, we can support

you properly through the various stages of your product

development.

Market readiness on demand

Tailored high-quality materials in scalable quantities

Page 7: AMPERPRINT Metal Powders...the innovative production technology of 3D printing has to find the right material supplier first. A partner ... Höganäs offers a valuable product portfolio

PRODUCT IDEA

PROTOTYPING

RAW MATERIALS DEVELOPMENT

SMALL- SCALE PRODUCTION UNIT

Technology Concept

MEDIUM- SCALE PRODUCTION UNIT

LARGE - SCALE PRODUCTION UNIT

At Höganäs good is not good enough. We believe that

critical industries require high quality metal powders. This

is why we have always strived for the highest possible

standard and maintained the mindset to constantly

improve on our processes. This attitude has been

established over decades at Höganäs as it is our aim to be

quality leader in our industry. Identical morphology and

consistent particle size distribution are the pillars our

product quality and consistency are built upon. When

quality meets performance everything is possible.

Just start your series production right away!

Consistent high quality powders in scalable quantities

07

Page 8: AMPERPRINT Metal Powders...the innovative production technology of 3D printing has to find the right material supplier first. A partner ... Höganäs offers a valuable product portfolio

Lighter, more durable, higher performance: industries like aviation and

medical technology have increasingly stringent requirements regarding

the chemical, physical and mechanical properties of applied parts. That’s

why more and more of these components are produced using additive

manufacturing with AMPERPRINT® metal powders from Höganäs.

Our powders are the first choice for demanding high-

tech industries, including:

Aerospace

Medical technology

Automotive

Industrial engineering / Tooling

Energy

You have the idea,

we have the right

metal powder.

08

The days when additive manufacturing was only used

for rapid prototyping are over. No wonder: metal 3D

printing overcomes the design limitations of conven-

tional production methods, not only effectively, but

also with extremely high process efficiency.

New prospects for future key industries

Additive manufacturing is rapidly attracting increasing

attention in growing industries. One reason for this is

its ability to drastically shorten product development

lifecycles in markets that demand innovation. Those

aiming to cope with these forces need to be able to

quickly translate innovative ideas into profitable business

to ensure long-term success. That’s exactly what our

individualized production solutions make possible.

Tremendousinnovative potential – especially in high-tech industries

Page 9: AMPERPRINT Metal Powders...the innovative production technology of 3D printing has to find the right material supplier first. A partner ... Höganäs offers a valuable product portfolio

As current practices show, metal additive manufacturing is a well-developed and reliable

process. Our materials are used to produce high-performance products that have to meet

the most stringent requirements in terms of both technology and regulations. This inclu-

des safety-critical parts in the aviation industry, like turbine blades, blisks, and jet engines.

Because at 33,000 feet above ground – Quality really matters

Not only up in the sky, but also in the medical sector, reliability is a necessity. That‘s why

our powders can be used to manufacture parts like artificial knee and hip joints, cranial

implants and surgical instruments. There are countless additional fields of application.

The spectrum ranges from extremely lightweight, robust tool uses and gears to brakes,

pistons and valves, all produced using additive manufacturing.

Challenge us! We’re ready for you –

and will be delighted to work with you

to create the future.

09

Our broad rangeof sophisticated and innovative products

Page 10: AMPERPRINT Metal Powders...the innovative production technology of 3D printing has to find the right material supplier first. A partner ... Höganäs offers a valuable product portfolio

10

The details make the

difference –

we make sure

they are a perfect

fit for your goals.

The most important resource for innovative AM products is sophisticated

metal powders with highly differentiated properties. That’s exactly what

you can expect from Höganäs – on an individual basis and specifically

geared towards your product ideas and applications.

AMPERPRINT® High quality materials for new market opportunities

Highly valued product characteristics

Our powders are characterized by the following key

properties:

A highly spherical powder shape

Good flowability

Low oxygen levels

High packing density

Excellent reproducibility

We can reproduce our materials with high precision

and repeatability for every new batch. This crucial factor

ensures uniform and consistently high product quality.

Höganäs has one goal, as simple as it is challenging: we

want your ideas to open up new market opportunities

and become successful products. That’s why we stand by

you as a partner in developing and optimizing applicati-

on-specific materials.

Broad product portfolio

We offer you one thing above all: a broad portfolio of

powder materials for additive manufacturing, including

nickel, iron and cobalt based alloys.

Our AMPERPRINT® portfolio encompasses various stan-

dard alloys and countless product versions with proper-

ties that have been modified according to specific custo-

mer requirements.

Page 11: AMPERPRINT Metal Powders...the innovative production technology of 3D printing has to find the right material supplier first. A partner ... Höganäs offers a valuable product portfolio

11

AMPERPRINT® Portfolio

Co AlloysAMPERPRINT® 0037 CoCrMo (F 75)

Process Chemical Composition (wt %)

Selective Laser Melting

Electron Beam Melting

Laser Metal Deposition Element Min Max Element Min Max

Cr 27.0 30.0 Ti 0.10

Mo 5.0 7.0 C 0.02

Si 1.00 P 0.02

Mn 1.00 B 0.010

Fe 0.75 S 0.01

W 0.20 O 0.05

Ni 0.10 N 0.25

Al 0.10 Co Balance

Ni Alloys

The details make the difference – we make sure they are a perfect fit for your goals.

AMPERPRINT® 0233 Haynes®282®

Process Chemical Composition (wt %)

Selective Laser Melting

Electron Beam Melting

Laser Metal Deposition Element Min Max Element Min Max

Cr 18.0 22.0 Si 0.20

Co 9.0 11.0 P 0.015

Mo 8.0 9.0 S 0.015

Ti 1.9 2.3 B 0.010

Al 1.3 1.7 O 0.030

C 0.04 0.08 N 0.020

Fe 1.5

Mn 0.30 Ni Balance

Page 12: AMPERPRINT Metal Powders...the innovative production technology of 3D printing has to find the right material supplier first. A partner ... Höganäs offers a valuable product portfolio

12

AMPERPRINT® 0221Ni-SA 247 LC

Process Chemical Composition (wt %)

Selective Laser Melting

Electron Beam Melting

Laser Metal Deposition Element Min Max Element Min Max

W 9.3 9.7 Fe 0.20

Co 9.0 9.5 Cu 0.10

Cr 8.0 8.5 Mn 0.10

Al 5.3 5.8 Si 0.20

Ta 3.0 3.4 P 0.015

Hf 1.2 1.6 S 0.010

Ti 0.6 0.9 H 0.005

Mo 0.4 0.6 O 0.020

C 0.05 0.1 N 0.020

B 0.01 0.02

Zr 0.005 0.020 Ni Balance

AMPERPRINT® 0211Ni-SA 230

Process Chemical Composition (wt %) Selective

Laser MeltingElectron Beam

MeltingLaser Metal Deposition Element Min Max Element Min Max

Cr 20.0 24.0 Co 3.00

W 13.0 15.0 Cu 0.20

Mo 1.0 3.0 Nb 0.20

Mn 0.30 1.00 Ta 0.20

Si 0.25 0.75 Ti 0.10

Al 0.20 0.50 B 0.015

C 0.05 0.15 P 0.03

La 0.005 0.050 S 0.010

Fe 3.000 Ni Balance

Ni Alloys

AMPERPRINT® 0153Ni-SA 625 (Inconel® 625, 2.4856)

Process Chemical Composition (wt %) Selective

Laser MeltingElectron Beam

MeltingLaser Metal Deposition Element Min Max Element Min Max

Cr 20.0 23.0 Mn 0.10

Mo 8.0 10.0 C 0.05

Nb 3.15 4.15 Ta 0.05

Fe 2.5 P 0.030

Co 1.00 S 0.015

Si 0.50 B 0.010

Cu 0.50 O 0.025

Ti 0.40 N 0.025

Al 0.40 Ni Balance

Page 13: AMPERPRINT Metal Powders...the innovative production technology of 3D printing has to find the right material supplier first. A partner ... Höganäs offers a valuable product portfolio

13

AMPERPRINT® 0181Ni-SA 718 (Inconel® 718, 2.4668)

Process Chemical Composition (wt %)Selective

Laser MeltingElectron Beam

MeltingLaser Metal Deposition Element Min Max Element Min Max

Ni 50.0 55.0 Mn 0.35

Cr 17.0 21.0 Cu 0.30

Nb 4.75 5.50 Ta 0.05

Mo 2.8 3.3 P 0.015

Ti 0.6 1.2 S 0.015

Al 0.2 0.8 B 0.006

C 0.02 0.08 O 0.030

Co 1.0 N 0.025

Si 0.35 Fe Balance

AMPERPRINT® 0151Ni-SA 738 LC

Process Chemical Composition (wt %)Selective

Laser MeltingElectron Beam

MeltingLaser Metal Deposition Element Min Max Element Min Max

Cr 15.7 16.3 B 0.007 0.012

Co 8.0 9.0 Fe 0.50

Al 3.2 3.7 Mn 0.20

Ti 3.2 3.7 Si 0.10

W 2.4 2.8 S 0.015

Mo 1.5 2.0 P 0.015

Ta 1.5 2.0 O 0.030

Nb 0.6 1.10 N 0.020

C 0.06 0.13

Zr 0.015 0.08 Ni Balance

AMPERPRINT® 0221Ni-SA 247 LC

Process Chemical Composition (wt %)

Selective Laser Melting

Electron Beam Melting

Laser Metal Deposition Element Min Max Element Min Max

W 9.3 9.7 Fe 0.20

Co 9.0 9.5 Cu 0.10

Cr 8.0 8.5 Mn 0.10

Al 5.3 5.8 Si 0.20

Ta 3.0 3.4 P 0.015

Hf 1.2 1.6 S 0.010

Ti 0.6 0.9 H 0.005

Mo 0.4 0.6 O 0.020

C 0.05 0.1 N 0.020

B 0.01 0.02

Zr 0.005 0.020 Ni Balance

AMPERPRINT® 0152Ni-SA 939

Process Chemical Composition (wt %) Selective

Laser MeltingElectron Beam

MeltingLaser Metal Deposition Element Min Max Element Min Max

Cr 21.0 23.0 Si 0.20

Co 18.0 20.0 Zr 0.100

Ti 3.0 4.5 P 0.030

W 1.0 3.0 B 0.01

Al 1.5 2.5 S 0.010

Ta 1.0 2.0 Bi 0.0020

Nb 0.5 1.5 Pb 0.0010

C 0.25 Cd 0.0005

Mn 0.20 Ni Balance

Page 14: AMPERPRINT Metal Powders...the innovative production technology of 3D printing has to find the right material supplier first. A partner ... Höganäs offers a valuable product portfolio

14

AMPERPRINT® 0228 NiCrFeMo (HX 2.4665)

Process Chemical Composition (wt %)

Selective Laser Melting

Electron Beam Melting

Laser Metal Deposition Element Min Max Element Min Max

Cr 20.5 23.0 Al 0.50

Fe 17.0 20.0 Ti 0.50

Mo 8.0 10.0 S 0.015

Co 0.5 2.5 P 0.015

W 0.2 1.0 B 0.009

C 0.05 0.10 O 0.030

Si 1.0 N 0.020

Mn 1.0 Ni Balance

AMPERPRINT® 1556 FeNiCoMo (18Ni30, 1.2709)

Process Chemical Composition (wt %)

Selective Laser Melting

Electron Beam Melting

Laser Metal Deposition Element Min Max Element Min Max

Ni 17.0 19.0 C 0.03

Co 8.5 10.0 P 0.010

Mo 4.50 5.20 S 0.010

Ti 0.50 1.00 O 0.035

Al 0.05 0.15 N 0.02

Mn 0.15

Si 0.10 Fe Balance

AMPERPRINT® 0638 FeCrMoSiVCMn (1.2343)

Process Chemical Composition (wt %)

Selective Laser Melting

Electron Beam Melting

Laser Metal Deposition Element Min Max Element Min Max

Cr 4.80 5.50 C 0.33 0.41

Mo 1.10 1.50 Mn 0.25 0.50

Si 0.80 1.20 P 0.030

V 0.30 0.50 S 0.020

Fe Balance

AMPERPRINT® 0634 FeCrMoSiVCMn (1.2344)

Process Chemical Composition (wt %)

Selective Laser Melting

Electron Beam Melting

Laser Metal Deposition Element Min Max Element Min Max

Cr 4.80 5.50 C 0.35 0.42

Mo 1.20 1.50 Mn 0.25 0.50

Si 0.80 1.20 P 0.030

V 0.85 1.15 S 0.020

Fe Balance

Fe Alloys

Page 15: AMPERPRINT Metal Powders...the innovative production technology of 3D printing has to find the right material supplier first. A partner ... Höganäs offers a valuable product portfolio

15

AMPERPRINT® 0228 NiCrFeMo (HX 2.4665)

Process Chemical Composition (wt %)

Selective Laser Melting

Electron Beam Melting

Laser Metal Deposition Element Min Max Element Min Max

Cr 20.5 23.0 Al 0.50

Fe 17.0 20.0 Ti 0.50

Mo 8.0 10.0 S 0.015

Co 0.5 2.5 P 0.015

W 0.2 1.0 B 0.009

C 0.05 0.10 O 0.030

Si 1.0 N 0.020

Mn 1.0 Ni Balance

AMPERPRINT® THE POWDER TO CREATE

AMPERPRINT® 0717 316L, 1.4404

Process Chemical Composition (wt %)

Selective Laser Melting

Electron Beam Melting

Laser Metal Deposition Element Min Max Element Min Max

Cr 16.5 18.5 P 0.045

Ni 10.0 14.0 S 0.015

Mo 2.0 3.0 O 0.05

Mn 0.15 2.0 N 0.03

Si 1.0

C 0.03 Fe Balance

AMPERPRINT® 0742 15-5 PH, 1.4540

Process Chemical Composition (wt %)

Selective Laser Melting

Electron Beam Melting

Laser Metal Deposition Element Min Max Element Min Max

Cr 14.0 15.5 C 0.07

Ni 3.50 5.50 P 0.04

Cu 2.50 4.50 S 0.03

Nb 0.15 0.45 O 0.06

Mn 1.00 N 0.03

Si 1.00 Fe Balance

AMPERPRINT® 0711 17-4 PH, 1.4542

Process Chemical Composition (wt %)

Selective Laser Melting

Electron Beam Melting

Laser Metal Deposition Element Min Max Element Min Max

Cr 15.0 17.5 C 0.07

Ni 3.00 5.00 P 0.040

Cu 3.00 5.00 S 0.030

Nb+Ta 0.15 0.45 O 0.06

Mn 1.00 N 0.02

Si 1.00 Fe Balance

Page 16: AMPERPRINT Metal Powders...the innovative production technology of 3D printing has to find the right material supplier first. A partner ... Höganäs offers a valuable product portfolio

Together we create the future

16

Successful

manufacturing

results from holistic

development

cooperation.

In step with the latest developments, globally connected and

dedicated to real-world practice: that’s how we position ourselves

to work with you in creating the future of additive manufacturing

and be the best development partner for your innovation goals.

The Drive to Advance

We are constantly pushing the boundaries further by

opening new doors, ways and approaches in develo-

ping the future of additive manufacturing.

The drive to advance and our dedication to think ahead

and go one step further have been our core principles

for decades. Because of this, our internal research work

forms the essential basis of innovation at Höganäs. But

of course innovation also thrives on open dialogue and

fresh impetus.

To take a leading role in creating the future of our

industry, Höganäs is globally connected with industrial

partners, experts and the scientific community. Benefit

from our global network, detect trends before they occur

and let us together rethink the way we transform ideas

into products. In the world of additive manufacturing,

anything is possible.

Let’s start to create!

Page 17: AMPERPRINT Metal Powders...the innovative production technology of 3D printing has to find the right material supplier first. A partner ... Höganäs offers a valuable product portfolio

Key cooperation and memberships:

European Powder Metallurgy Association (EPMA)/ European Additive Manufacturing Group (EAMG)

Additive Manufacturing Committee within Verein Deutscher Ingenieure e.V. (VDI)

Working Group Additive Manufacturing within Verband Deutscher Maschinen-und Anlagenbau e.V. (VDMA)

DIN Deutsches Institut für Normung e.V. / DIN Committee 145 Material Technology

America Makes

17

Page 18: AMPERPRINT Metal Powders...the innovative production technology of 3D printing has to find the right material supplier first. A partner ... Höganäs offers a valuable product portfolio

Please send all enquiries to our global e-mail address: [email protected]

Höganäs Germany GmbH Säckinger Straße 5179725 LaufenburgGermany

North AmericaNorth American Höganäs High Alloys LLC101 Bridge Street,Johnstown, PA, 15902USA

AsiaHöganäs (China) Co., LtdWai Qing Song Road PRC 201700 Qingpu ShanghaiP.R. China

We look forward to hearing from you

18

EuropeHöganäs AB 263 83 Höganäs Sweden

Page 19: AMPERPRINT Metal Powders...the innovative production technology of 3D printing has to find the right material supplier first. A partner ... Höganäs offers a valuable product portfolio

We look forward to hearing from you

19

Page 20: AMPERPRINT Metal Powders...the innovative production technology of 3D printing has to find the right material supplier first. A partner ... Höganäs offers a valuable product portfolio

[email protected]

The conditions of your use and application of our products, technical assistance and information (whether verbal, written or by way of production evaluations), including any suggested formulations and recommendations, are beyond our control. Therefore, it is imperative that you test our products, technical assistance and information to determine to your own satisfaction whether they are suitable for your intended uses and applications. This application-specific analysis at least must include testing to determine suitability from a technical as well as health, safety, and environmental standpoint. Such testing has not necessarily been done by Höganäs Germany GmbH. All information is given without warranty or guarantee. It is expressly understood and agreed that the customer assumes and hereby expressly releases Höganäs Germany GmbH from all liability, in tort, contract or otherwise, incurred in connection with the use of our products, technical assistance and information. Any statement or recommendation not contained herein is unauthorized and shall not bind Höganäs Germany GmbH. Nothing herein shall be construed as a recommendation to use any product in conflict with patents covering any material or its use. No license is implied or in fact granted under the claims of any patent. Properties of the products referred to herein shall as general rule not be classed as information on the properties of the item for sale. In case of order please refer to issue number of the respective product data sheet. All deliveries are based on the latest issue of the product data sheet and the latest version of our General Conditions of Sale and Delivery.

The values in this publication are typical values and do not constitute a specification.

10/2018