an advanced course dust explosion hazardspsc.tamu.edu/.../dust_explosion_hazard_course_2014.pdfthis...

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This is a two-day advanced course on dust and powder explosion hazards. The course addresess all aspects of dust explosion hazards. The emphasis of this course is dust properties, explosion modeling, preventive measures, ignition sources, protective measures, process hazard analysis, legislation, and case studies. It enables attendees to better understand dust hazards, to recognize potentially serious events, and to implement effective safeguards. The course will prove helpful to experienced engineers, safety supervisors, and operating managers who are committed to safe workplaces. DUST PROPERTIES EXPLOSION MODELLING PREVENTIVE MEASURES IGNITION SOURCES PROTECTIVE MEASURES PROCESS HAZARD ANALYSIS LEGISLATION ACCIDENTS SELECTED CASES OUTLOOK Dust Explosion Accidents Dust Explosion Basics and Dust Explosion Characteristics Ignition Sources Legislation and Standards Preventive Measures : Introduction How to Perform a Hazardous Area Classification Avoidance of Ignition Sources Housekeeping Protective Measures : Dust Explosion Venting Design Introduction Dust Explosion Suppression Design Dust Explosion Isolation Dust Explosion Process Hazard Analysis CONTENT Dust Explosion Modeling DUST EXPLOSION HAZARDS Includes Small-Scale Demonstration AN ADVANCED COURSE GexCon US Bethesda : 4833 Rugby Ave, Ste 100, Bethesda, MD, 20814 Houston: 11757 Katy Freeway, Suite 1300, Houston, TX, 77079 Phone: 301-915-9940 www.gexconus.com 10 th - 11 th February 2014 - McNeese State University; Lake Charles, LA Presented by GexCon & Mary Kay O’Connor Process Safety Center GexCon US is an engineering consulting firm that specializes in gas dispersion, fire and explosion safety. GexCon has extensive experience in gas & dust explosions, which includes explosion phenomena, safety assessments, accident investigations and experimental testing. MKOPSC The Mary Kay O’Connor Process Safety Center’s mission is to promote safety as second nature in industry around the world with goals to prevent future accidents. The Center develops safer processes, equipment, procedures and management strategies to minimize losses within the processing industry. MKOPSC is located on the TAMU-College Station campus. Phone: 979-845-3489 Web: http://psc.tamu.edu/ GEXCON US

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Page 1: AN ADVANCED COURSE DUST EXPLOSION HAZARDSpsc.tamu.edu/.../Dust_Explosion_Hazard_Course_2014.pdfThis is a two-day advanced course on dust and powder explosion hazards. The course addresess

This is a two-day advanced course on dust and powder explosion hazards. The course addresess all aspects of dust explosion hazards. The emphasis of this course is dust properties, explosion modeling, preventive measures, ignition sources, protective measures, process hazard analysis, legislation, and case studies. It enables attendees to better understand dust hazards, to recognize potentially serious events, and to implement e�ective safeguards. The course will prove helpful to experienced engineers, safety supervisors, and operating managers who are committed to safe workplaces.

DUST PROPERTIES

EXPLOSION MODELLING

PREVENTIVE MEASURES

IGNITION SOURCES

PROTECTIVE MEASURES

PROCESS HAZARD ANALYSIS

LEGISLATION

ACCIDENTS

SELECTED CASES

OUTLOOK

Dust Explosion AccidentsDust Explosion Basics and Dust Explosion CharacteristicsIgnition SourcesLegislation and StandardsPreventive Measures :

IntroductionHow to Perform a Hazardous Area Classi�cationAvoidance of Ignition SourcesHousekeeping

Protective Measures :

Dust Explosion Venting DesignIntroduction

Dust Explosion Suppression DesignDust Explosion Isolation

Dust Explosion Process Hazard Analysis

CONTENT•••••

••••

•••••

•Dust Explosion Modeling•

DUST EXPLOSION HAZARDSIncludes Small-Scale Demonstration

AN ADVANCED COURSE

GexCon USBethesda : 4833 Rugby Ave, Ste 100, Bethesda, MD, 20814 Houston: 11757 Katy Freeway, Sui te 1300, Houston, TX, 77079 Phone: 301-915-9940www.gexconus.com

10th- 11th February 2014 - McNeese State University; Lake Charles, LAPresented by GexCon & Mary Kay O’Connor Process Safety Center

GexCon US is an engineering consulting firm that specializes in gas dispersion, fire and explosion safety. GexCon has extensive experience in gas & dust explosions, which includes explosion phenomena, safety assessments, accident investigations and experimental testing.

MKOPSCThe Mary Kay O’Connor Process Safety Center’s mission is to promote safety as second nature in industry around the world with goals to prevent future accidents. The Center develops safer processes, equipment, procedures and management strategies to minimize losses within the processing industry.

MKOPSC is located on the TAMU-College Station campus. Phone: 979-845-3489 Web: http://psc.tamu.edu/

GEXCON US

Page 2: AN ADVANCED COURSE DUST EXPLOSION HAZARDSpsc.tamu.edu/.../Dust_Explosion_Hazard_Course_2014.pdfThis is a two-day advanced course on dust and powder explosion hazards. The course addresess

AGENDADay 1

AGENDADay 2

09:00

09:30

09:45

10:15

10:45

11:00

12:00

12:30

13:30

14:30

14:45

15:30

16:15

16:30

17:15

Registration and Coffee

OpeningWhy is dust a problem? Statistics on dust explosions: equipment involved, ignition sources, dust types

Dust Explosion AccidentsExamples of accidents: Imperial Sugar, West Pharmaceutical, Jahn Foundry, Bremer Hammer Mühle, etc.

Dust Explosion Basics and Dust Explosion CharacteristicsCombustion mechanisms, explosion properties and test methods, influence factors

Coffee Break

Ignition SourcesMechanical sparks, hot surfaces, static electricity, hot work

Lessons Learned: Legislation and StandardsUS legislation, OSHA’s NEP, NFPA standards

Lunch

Preventive Measures 1: IntroductionInerting, avoidance of ignition sources, housekeeping, hazard area classification

Coffee Break

Preventive Measures 2: How to Perform a Hazardous Area ClassificationGuidance, important factors to consider, examples

Preventive Measures 3: Avoidance of Ignition SourcesDemands to electric and mechanical equipment

Coffee Break

Preventive Measures 4: HousekeepingWhy? How? NFPA 654, OSHA’s NEP

Questions and Answers

08:00 08:30

09:20

10:15

10:30

11:15

12:00

12:45

13:45

14:45

15:15

16:30

Arrival and Coffee

Protective Measures 1: IntroductionPrinciples of explosion venting, suppression, isolation, and containment

Protective Measures 2: Dust Explosion Venting DesignHow to calculate vent sizes, practical examples of dust handling equipment, vent panels, recoil forces, external effects, vent ducts, examples of poor design

Coffee Break

Protective Measures 3: Dust Explosion Suppression DesignDesign of explosion suppression. Important factors: detection, dust reactivity, vessel parameters, and hardware properties. Examples of dust handling equipment

Protective Measures 4: Dust Explosion IsolationDesign features regarding the use of slam-shut valves, extinguishing barriers, diverters, rotary valves, explosion flap valves

Lunch

Dust Explosion Process Hazard AnalysisHow to perform a sound dust explosion hazard analysis. Examples of dust handling equipment, how to comply with OSHA’s NEP

Dust Explosion ModelingUsing CFD to describe explosion propagation and protection measures for complex dust handling equipment geometry. Examples of design and accident investigation

Questions and Answers

Small-Scale Demonstration

McNeese Lab Tour

REGISTRATIONPre-registration is required. Online registration is available at: http://engrevent.tamu.edu/event/101038 or you may send an e-mail to [email protected] or [email protected] to receive a registration form. Your registration must be submitted before February 5th 2014.

Attendance fee through January 27th: $1255. Attendance fee after January 27th: $1395.

HOTEL BOOKING & VENUEThe course will be held at McNeese State University, at the Southwest Louisiana Entrepreneurial & Economic Development Center located at 4310 Ryan Street, Lake Charles, LA 70605.

Nearby hotel accommodations include: Comfort Inn Lake Charles 337-478-4650; Holiday Inn 337-310-7700; SpringHill Suites Lake Charles 337-474-1112. These are only suggested hotels; please go online for personal hotel preferences.

CONTACT GEXCON US

PRACTICAL INFORMATION

Houston: 11757 Katy Freeway, Suite 1300, Houston, Tx, 77079 United StatesBethesda: 4833 Rugby Avenue, Suite 100, Bethesda, Maryland 20814 United StatesPhone: 301-915-9940 Email: [email protected] www.gexconus.com

DUST EXPLOSION HAZARDSIncludes Small-Scale Demonstration

AN ADVANCED COURSE

10th- 11th February 2014 - McNeese State University; Lake Charles, LAPresented by GexCon & Mary Kay O’Connor Process Safety Center

GexCon US, Bethesda : 4833 Rugby Ave, Ste 100, Bethesda, MD, 20814 Houston: 11757 Katy Freeway, Sui te 1300, Houston, TX, 77079 Phone: 301-915-9940www.gexconus.com

The lecturers include explosion experts Dr. Kees van Wingerden and Dr. Scott Davis.