an astec company screen operation and service manual and ... · 6.purchase order number. jci also...

an Astec Company

86470 Franklin Blvd, Eugene, OR 97405 • 800-314-4656 • 541-736-1400 • Fax 541-988-940124/7 Parts Number 888-474-0115

Screen Operation andService Manualand Parts Book

JCI OVAL MOTION SCREEN 6203-32LP

S/N S061822

Screen Parts BookScreen Model: 6203-32LPSerial Number: S061822

JCI 24/7 Parts Number 888-474-0115© 2006 JCI

JCI Parts Ordering InformationThe JCI Parts Department is open from 7 AM to 5 PM Pacific Time. You can contact us in the following ways:

• *24/7 Phone (24 Hours- 7 Days a week): 1-888-474-0115 (Even holidays!)• Fax: 541-988-9487• Email: [email protected]

The Serial Number Plate for your screen is usually located on the right-hand side feedbox end of your screen.

1. Follow the steps to safely lock out/tag out the power source to your screen. (Lockout/Tagout Kit # 090011)

2. Find the model number and serial number of your screen from the Serial Number Plate. Located on the feed end, drive side of the screen.

3. Locate the parts to be replaced by using the parts lists and drawings in this catalog.

4. Call your JCI dealer or use the JCI Parts contact information provided to order your parts. Be sure to include model number and serial number when ordering.

Information Needed To Order Parts

1. **Serial number of the equipment. (ex. C040225 for a crusher or S041212 for a screen)

2. Model of the equipment. (ex. 1400LS, JCI6203-32LP)

3. Part number(s) and quantity.

4. Shipping information.

5. Priority. (Next day air, ground, truck, etc…)

6. Purchase order number. JCI also accepts Visa and MasterCard. Orders may also be sent COD.*There is a $100 call in charge for emergency orders shipped outside of normal business hours.**JCI can also supply you with parts for your Cedarapids/ElJay® Rollercone™ Crusher and 3-shaft screens.

M odel N o.

Ser i al N o.


Important Safety Precautions

WARNING: Failure to adhere to the following safety precautions may result in serious injury or death.

• Stay clear of the springs and other pinch points during screen operation. Never reach between the screen and support structure. Keep away from the sideplates, springs, v-belts, and other vibrating machinery.

• Stay clear of the screen feed and discharge areas. Keep away from areas where there is a possiblity of falling rock. Keep away from loading vehicles.

• Wear your hard hat at all times.• Stop the screen, lock out power, and tag controls:

1.Before performing any lubrication, maintenance, adjustments, or repairs.

2.Before removing any spilled materials.

3.Before clearing jams or working inside the screen.

4.Whenever any unusual noises or sudden changes in operation are noticed .

• Never attempt to clean, lubricate, adjust, or repair a screen while it is operating.• All rotating power products are potentially dangerous and must be properly guarded. Placement of guards is the purchaser's responsibility. Guards must be installed and maintained in accordance with all applicable health and safety laws.

• It is the purchaser's responsibility to ensure that the screen is properly installed and used in a safe and lawful manner. All screens must be operated in compliance with applicable health and safety laws, and general standards of reasonable care.

• Refer to the JCI Operation Manual for screen safety information. If your copy of the manual is miss-ing, please contact your local JCI dealer or the JCI Parts Department for a replacement copy.

• Read your Operation Manual for your screen. Be sure that you fully understand all phases of screen operation. A careful and well-trained operator is the best insurance against an accident.



Table of Contents

Screen Components .............................................................................................. 1

Decal Location LP Screens .................................................................................... 9

Shaft Assembly 6203-32LP ................................................................................... 11

Deck 6203 5 Rail .................................................................................................... 15

Deck 6203LP CTR 5 Rail ....................................................................................... 16

Deck 620 7 Rail ...................................................................................................... 17

Belt Guard RH ....................................................................................................... 18

Snubber Assembly ................................................................................................. 19

Tagline Assembly ................................................................................................... 20

Feedbox 6’ X 24" .................................................................................................... 21

Discharge Lip 6’ X 4" .............................................................................................. 22

Belt Tensioner Assembly ....................................................................................... 23

Sheave VP ............................................................................................................. 25

Motor Mount ........................................................................................................... 26

JCI 24/7 Parts Number 888-© 2006 JCI

PAGE 1

Rev. A

704

REFERENCE # 621575

Screen Components

474-0115 12/7/06

REFERENCE # 621575

PAGE 2

Screen Components

12/7/06Rev. A JCI 24/7 Parts Number 888-474-0115© 2006 JCI

REFERENCE # 621575

PAGE 3

Screen Components


REFERENCE # 621575

PAGE 4

Screen ComponentsITEM QTY PART

NUMBER DESCRIPTION COMMENTS

1 2 621373 ANGLE STIFFENER 620 LE 4 2 616008 ANGLE END 5 12 620122 BAR WASHER SIDE 6 2 620256 TAILGATE 6 7 8 070036 CAPSCREW HEX 3/4 10NC X 2G5 8 16 070045 CAPSCREW HEX 3/4 10NC X2-1/2 Z9 24 070000 CAPSCREW HEX 3/4 10NC X 3 G5

10 48 076000 NUT NYLOCK 3/4-10 NC G5 11 120 078000 WASHER HT 5/8 12 54 070038 CAPSCREW HEX 5/8 11NC X 2 13 60 076001 NUT NYLOCK 5/8-11 NC 14 88 070019 HUCKBOLT FSTNR C50LR-BR24-8 Marked as "A"15 60 070020 HUCKBOLT FSTNR C50LR-BR24-12 Marked as "B"16 44 070021 HUCKBOLT FSTNR C50LR-BR24-16 Marked as "C"18 190 076007 COLLAR HUCKBOLT 3LC-2R-24 19 2 621079 ASSY CASE WHEEL 1 BOLTS 20 1 621439 CVR CASE GEAR 32 REG OIL KH 21 1 620068 CVR CASE 32 IMPULSE SIDE 22 2 070007 CAPSCREW HEX 1/2 13NC X 3/4 G523 2 078042 WASHER COPPER 1/2 24 132 070032 CAPSCREW HEX 3/8 16NC X 1-1/4 25 132 076009 NUT NYLOCK 3/8-16NC 26 2 080031 CAP BREATHER 4H6112 27 2 080032 PLUG MAGNETIC 1 28 2 080033 REDUCER BELL 1 1/2 TO 3/4 29 2 080034 5406-12-04 30 8 820440 BOLT WHL CSE 1 X 2.5 W/O-RING 31 8 820378 BOLT WHL CSE 1 x 3.0 W/O-RING 32 16 820376 RETAINER BOLT STRAP 33 16 076082 "NUT NYLOCK 1""-14NF "34 16 078030 WASHER HT 1 35 16 820373 RETAINER HEAD BOLT FOR 1 BOLT 36 1 620191 LOCATION DECAL LP&LE 620 720 37 5 620025 CVR REMOVAL PLUG 38 1 620030 ASSY COVER TIMING 39 54 070009 CAPSCREW HEX 3/8 16NC X 3/4 G540 1 616065 TAILGATE RBR 616 620 41 1 616224 STRAP TAILGATE RBBR 616/620 42 6 070190 CAPSCREW HEX 5/8 11NC X 2-1/4 43 2 620368 BAR LOCATION WT


REFERENCE # 621575

PAGE 5

Screen ComponentsWheelcase Breather Assembly

ITEM QTY PART NUMBER DESCRIPTION COMMENTS

1 2 080031 BREATHER CAP, 4H6112 2 2 080034 5406-12-043 2 080033 REDUCER, BELL 1-1/2 TO 3/4


REFERENCE # 621575

PAGE 6

Screen ComponentsDrawplates and Carriage Bolts


1 120 070035 BOLT CARRIAGE 5/8 11NC X4-1/2 2 30 620478 DRAWPLATE 5" X 48" 3 120 620029 SPHERICAL WASH 21/32ID FOR 5/84 120 076010 NUT, 5/8-11NC HVY, ZINC


REFERENCE # 621575

PAGE 7

Screen ComponentsBaseframe Components


REFERENCE # 621575

PAGE 8

Screen ComponentsITEM QTY PART


1 1 621416 SIDEPLATE RH 6203 LESS KNOCK 2 1 621417 SIDEPLATE LH 6203 LESS KNOCK 3 2 621389 REINFORCING PLT 6203 5 8 621529 SPRING BRACKET RUB FM GUSSET6 4 620072 SHIPPING BRACKET, 8 Not Shown7 4 620196 SHIPPING BRACKET BACKING PLATE Not Shown8 16 076000 NUT, NYLOCK 3/4-10 NC G5 Not Shown9 1 620666 BELT GUARD ASSEMBLY RH BOLTED Not Shown

12 1 620470 WRENCH TIMING 26 & 32 RH13 8 620044 SPRING PAD MARSHME14 8 090012 RUBBER SPRING 7 - 1/2 X 3- 1/2 X 1015 1 621494 NO BASEFRAME RH RUBBER SPRING Not Shown



PAGE 9

Rev. H

REFERENCE # 620191

Decal Location LP Screens

474-0115 12/7/06

REFERENCE # 620191

PAGE 10

Decal Location LP Screens


1 2 090030 DECAL, JCI LOGO 2 2 090056 DECAL, MADE IN AMERICA 4 2 090024 DECAL, EYE PROTECTION 5 2 090025 DECAL, HEARING PROTECTION 6 2 090027 DECAL, HARDHAT 7 1 090277 SERIAL NUMBER PLATE, FLAT SCR 8 1 090023 DECAL, DRIVE GUARDS 9 1 090026 DECAL, LOCKOUT

10 1 090095 DECAL, 875RPM SCREEN 11 1 090074 DECAL - WORLD CLASS... 12 2 090279 "DECAL ""JCI"" BLACK LETTERS "13 1 090420 DECAL SCREEN W/C BOLT TORQUE 14 6 090240 DECAL, PINCH POINT 15 5 090429 DECAL SPRING PINCH POINT 16 1 090359 CE PLATE 17 2 090426 DECAL READ OPERATION MANUAL 18 2 090406 DECAL, WARNING: FALL HAZARD 19 1 090407 DECAL, WARNING: MOVING PARTS 20 2 090431 DECAL SLIP HAZARD 21 2 090432 DECAL WEAR MASK 22 2 090361 DECAL DANGER SCREEN LIFTING 23 1 090311 DECAL DANGER HIGH VOLTAGE

12/7/06Rev. H JCI 24/7 Parts Number 888-474-0115© 2006 JCI


PAGE 11

Rev. A

REFERENCE # 621580

Shaft Assembly 6203-32LP

474-0115 12/7/06

REFERENCE # 621580

PAGE 12



REFERENCE # 621580

PAGE 13



1 3 620008 DISK GEAR 2 3 620069 DISK IMPULSE OUTER 3 6 090001 BEARING, SPHERICAL 32 4 6 616326 OUTSIDE WT 32 180 X .625 5 6 616325 INSIDE WT 32 180 X .625 TAPPED6 18 620279 WEIGHT PLUG 2.000 X 6.750 7 24 070369 CAPSCREW HX 3/4-16NF X 7 1/2PN8 6 620017 WEIGHT STRAP 9 3 070184 CAPSCREW HEX 5/8 11NC X1-1/2G5

10 12 070007 CAP SCREW HEX 1/2 13NC X3/4G5 11 3 628000 GEAR 32 12 3 620005 DISC TAB 13 3 620014 TAB - KEY BOLT


REFERENCE # 621580

PAGE 14


14 3 620011 KEY BOLT 15 7 090002 LOCKING ASSEMBLY 32 16 3 620006 HUB - GEAR SIDE 17 3 620009 HUB - IMPULSE SIDE 18 72 070008 CAP SCREW HEX 3/8 16NC X1G5 19 1 620007 DRIVE SHAFT, 32 LA 6FT 20 2 620015 TIMING SHAFT, 32 LA 6FT 21 6 078002 WASHER, COPPER, 3/8 22 6 078017 WASHER, FLAT, 3/8 23 1 621536 OIL SEAL HOUSING 32 FLINGER 24 1 621537 SEALING RING 32 FLINGER 25 1 621538 FLINGER SLEEVE 32 26 6 070009 CAP SCREW HEX 3/8 16NC X3/4G5 27 4 070011 SET SCREW SOC 1/4-28NF X 3/8 28 1 084098 O RING 32 FLINGER SLEEVE 31 36 616322 INSIDE WT 32 180 X .625 32 12 616323 INSIDE WT 32 180 X .135 33 12 616324 INSIDE WT 32 180 X .375 34 3 620054 SHAFT TUBE - MACHINED 35 3 620255 TUBE GUARD 6' 32 JCI 36 18 620045 STRAP - SHAFT TUBE 37 96 070017 CAP SCREW HEX 3/4 16NF X 4 G8 38 96 078011 WASHER, HT, .750 39 96 076006 NUT, 3/4-16NF, HIGH HEX, G8 40 18 070044 CAP SCREW HEX 1/2 13NC X 2-3/441 18 078004 WASHER, HT 1/2 42 18 076005 NUT NYLOCK 1/2-13NC 43 6 620001 SPINDLE, FINISH MACHINE 44 6 080004 O-RING 10-1/2 X 10-3/4 X 1/8 45 6 078003 LOCKWASHER, W-32 46 6 076004 LOCKNUT, AN-32




PAGE 15

Rev. 0

REFERENCE # 621073

Deck 6203 5 Rail


1 2 621072 "DECK SIDE, 620 FS&LP, 1"" BOLTS"2 5 620827 RAIL, .375 X 2. 20FT. 3 2 620021 DECK END - TOP & CENTER 4 8 620035 CENTER BRACE 5 8 620051 CORNER BRACE 6 4 620052 DECK STRAP 7 2 616240 END STRAP, .312 X 1.5 X 6FT. 8 9 620032 X-MEMBER ASSEMBLY - WITH HOLES10 24 070000 CAP SCREW HEX 3/4 10NC X3G5 11 24 076000 NUT, NYLOCK 3/4-10 NC G5 12 25 620633 "CHANNEL RUB 1/2HI3/8RA 45.5"" "

474-0115 02/19/04


PAGE 16

Rev. 0

REFERENCE # 621074

Deck 6203LP CTR 5 Rail


1 2 621072 "DECK SIDE, 620 FS&LP, 1"" BOLTS2 5 620827 RAIL, .375 X 2. 20FT.3 2 620021 DECK END - TOP & CENTER 4 4 620035 CENTER BRACE 5 4 620051 CORNER BRACE 6 4 620052 DECK STRAP 7 2 616240 END STRAP, .312 X 1.5 X 6FT. 8 9 620032 X-MEMBER ASSEMBLY - WITH HOLES10 16 070000 CAP SCREW HEX 3/4 10NC X3G5 11 16 076000 NUT, NYLOCK 3/4-10 NC G5 12 2 620034 BRACING - STIFFENER PLATE 13 25 620633 "CHANNEL RUB 1/2HI3/8RA 45.5"" "

474-0115 02/19/04


PAGE 17

Rev. 0

REFERENCE # 621075

Deck 620 7 Rail


t1 2 621072 "DECK SIDE, 620 FS&LP, 1"" BOLTS2 7 620827 RAIL, .375 X 2. 20FT. 3 2 620004 DECK END - BOTTOM 4 8 620035 CENTER BRACE 5 8 620051 CORNER BRACE 6 4 620052 DECK STRAP 7 2 616240 END STRAP, .312 X 1.5 X 6FT. 8 9 620032 X-MEMBER ASSEMBLY - WITH HOLES10 24 070000 CAP SCREW HEX 3/4 10NC X3G5 11 35 620633 "CHANNEL RUB 1/2HI3/8RA 45.5"" "12 24 076000 NUT, NYLOCK 3/4-10 NC G5

474-0115 02/19/04


PAGE 18

Rev. D

REFERENCE # 620666

Belt Guard RH


1 1 620800 "BELT GUARD RH 80"2 1 620804 BRACKET RH, BELT GUARD MT END 3 1 620803 BRACKET RH BELT BASE END5 1 620801 BELT GUARD, TOP 620 6 1 720145 FLAP, BELT GUARD, BOLTED ASSY 8 17 076005 NUT NYLOCK 1/2-13NC 9 30 078019 WASHER, FLAT, 1/2 10 17 070016 CAP SCREW HEX 1/2 13NC X1-1/2

474-0115 05/03/04


PAGE 19

Rev. A

REFERENCE # 620000

Snubber Assembly


1 1 620070 SNUBBER BACKING PLATE 2 1 620071 SNUBBER HOLDER 3 1 090000 SNUBBER RUBBER 3.000 DIA 4 1 620073 SNUBBER HOUSING 5 1 076002 NUT 1-8NC G5 6 2 070036 CAP SCREW HEX 3/4 10NC X2G5 7 2 076000 NUT, NYLOCK 3/4-10 NC G5

474-0115 01/16/03


PAGE 20

Rev. A

REFERENCE # 620137

Tagline Assembly


1 1 620048 BRACKET BASKET, TAGLINE 3 1 620125 TAGLINE END BRACKET 4 1 620046 TAKE-UP BRACKET, TAG LINE 5 2 080028 BUSHING 1.250 OD X.750 ID X3. 6 2 070034 CAP SCREW HEX 3/4 10NC X5 7 3 076000 NUT, NYLOCK 3/4-10 NC G5 8 1 090010 TENSION BAND, 14 9 1 078011 WASHER, HT, .750 10 2 076017 NUT 3/4-10NC G5 11 1 620124 TAGLINE ADJUSTMENT BRACKET

474-0115 02/03/04


PAGE 21

Rev. I

REFERENCE # 620049

Feedbox 6’ X 24"


3 2 620088 MOUNTING PLATE, FEED BOX 5 1 620085 LINER, BOTTOM, FEED BOX 6 2 620043 SIDE LINER - FEEDBOX 7 1 620040 BACK LINER - FEEDBOX 8 21 070004 BOLT CARRIAGE 5/8 11NC X1-1/2 9 21 076001 NUT, NYLOCK 5/8-11 NC 10 21 078000 WASHER, HT, .625

474-0115 01/24/05


PAGE 22

Rev. A

REFERENCE # 620131

Discharge Lip 6’ X 4"


1 1 620667 DISCHARGE LIP 2 1 620130 DISCHARGE LIP, LINER 3 5 070004 BOLT CARRIAGE 5/8 11NC X1-1/2 4 5 076001 NUT, NYLOCK 5/8-11 NC 5 5 078000 WASHER, HT, .625

474-0115 02/19/04


PAGE 23

Rev. D

REFERENCE # 620090

Belt Tensioner Assembly

474-0115 12/7/06

REFERENCE # 620090

PAGE 24

Belt Tensioner AssemblyITEM QTY PART


1 1 620121 ARM SWING BELT TENSIONER L/R 2 1 621618 MOUNT BELT TENSIONER 3 1 621619 PAD MOUNT SPRING TENS BELT 4 1 620100 CLAMP COIL SPRG BELT TENSIONER5 1 620173 PULLEY BELT TENSIONER 6 2 090006 BRG FLT 63062RS BELT TEN 7 2 090007 BRG PILLOW BLOCK DODGE VSC 1 8 1 079003 RING SNAP 5100-118 9 1 090008 SPRG BELT TENSIONER

10 1 621620 PAD ALIGNMENT SPRING TENS BELT12 5 070160 CAPSCREW HEX 3/8 16NC X 1-3/4 14 8 078007 WASHER HT 3/8 16 5 076009 NUT NYLOCK 3/8-16NC 17 4 070016 CAPSCREW HEX 1/2 13NC X 1-1/2 18 4 076005 NUT NYLOCK 1/2 13NC

12/7/06Rev. D JCI 24/7 Parts Number 888-474-0115© 2006 JCI


PAGE 25

Rev. D

REFERENCE # 620455

Sheave VP


1 1 621521 CASTING SHEAVE VP 11.8-14.2PD 2 1 621524 CASTING SHEAVE INNER 3 6 621080 SPACER, 11-14 ADJ SHV .250 THK4 6 070037 CAP SCREW HEX 1/2 13NC X2-1/4 5 6 076005 NUT NYLOCK 1/2-13NC

474-0115 12/7/06


PAGE 26

Rev. O

REFERENCE # 620142

Motor Mount

474-0115 12/7/06

REFERENCE # 620142

PAGE 27

Motor Mount


4 2 620113 BRKT TAKE-UP MOUNT MOTOR 5 2 620810 MOUNT MOTOR END 9 4 070080 CAPSCREW HEX 5/8 11NC X 3-1/2

10 16 070010 CAPSCREW HEX 5/8 11NC X 1-3/4 11 10 078000 WASHER HT 5/8 12 20 076001 NUT NYLOCK 5/8-11 NC 14 6 078020 WASHER FLAT 5/8 15 1 090121 DECAL MOTOR MOUNT

12/7/06Rev. O JCI 24/7 Parts Number 888-474-0115© 2006 JCI

an astec company screen operation and service manual and ... · 6.purchase order number. jci also...

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