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62
An Experimental and Chemical Kinetics Study of the Combustion of Syngas and High Hydrogen Content Fuels Grant # DE-NT0000752 Robert J. Santoro The Pennsylvania State University & Fred Dryer and Yiguang Ju (presented by Mac Haas) Princeton University U.S. Department of Energy National Energy Technology Laboratory 2011 University Turbine Systems Research Workshop October 25 – 27, 2011 The Ohio State University, Columbus, OH

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Page 1: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

An Experimental and Chemical Kinetics Study of the Combustion of Syngas and

High Hydrogen Content Fuels Grant # DE-NT0000752

Robert J. Santoro The Pennsylvania State University

& Fred Dryer and Yiguang Ju (presented by Mac Haas)

Princeton University U.S. Department of Energy

National Energy Technology Laboratory 2011 University Turbine Systems Research Workshop

October 25 – 27, 2011 The Ohio State University, Columbus, OH

Page 2: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

2

Motivation • Effective combustion of high hydrogen content

(HHC) fuels resulting from gasification processes • Meet/beat emissions standards set by natural gas-

fired technologies

Strategic Challenges • Compositional variation in HHC fuels • High H2O/CO2 dilution levels • Lean-premixed combustion stability limits:

ignition, blowout, flashback, acoustic instability . . .

Page 3: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

3

Burning velocity dependence on pressure -- lean H2/O2

Challenges: An Example

• Relevant combustion conditions pushing limits of experimental knowledge

• Kinetic models unable to provide predictive performance

H2/O2/He ~1400 K

H2/O2/He ~1600 K

Page 4: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

4

• Obtain kinetic, ignition, and flame speed data of HHC fuels, also with H2O/CO2 dilution

• Development of validated high hydrogen syngas kinetic mechanism at pressures of gas turbine conditions

• Development of computationally efficient, reduced kinetic modeling algorithm

Project Goals

Page 5: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

(Santoro) 5

Approach HHC Fuel Kinetic Model:

Global & speciated combustion targets Accurate emissions predictions → NOx

(Princeton)

MTS Model: Computational

Speed-up

(Ju)

HPLFR Speciation

Experiments

(Dryer)

Laminar Flame

Experiments

(Ju)

Ignition Delay

Experiments

(Santoro)

Page 6: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

6

1. Progress of H2 Kinetic Model Development

Page 7: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

H2 Kinetic Submodel Development • Burke et al. (2011) updates to H2/O2 kinetic model In press,

about to appear online at Int. J. Chem. Kinet. DOI:10.1002/kin.20603 • Manuscript and model available at:

http://www.princeton.edu/mae/people/faculty/dryer/homepage/kinetic_models/h2-o2-model-update/

• Developed, in large part, to address discrepancies of model predictions with laminar flame experiments at high pressure, low flame temperature conditions similar to lean-premix applications → HO2 chemistry of increasing importance

• Ten recent (1999-present) H2/O2 kinetic models/submodels compared against broad range of validation targets in supplemental materials to the publication

• Rate coefficients supported by experiments and kinetically accurate computational theory

7

Page 8: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

8

Addressing the Gap Between Model Predictions and Experiments

8

H2/O2/He, He:O2 = 7

H2/O2/He, He:O2 = 11.5

H2/O2/He

H2/O2/He

H2/O2/Ar

Page 9: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

9

H+O2 OH+O (R1)

+M higher pressures and lower temperatures

lower pressures and higher temperatures

HO2 (R2)

1. M.A. Mueller, T.J. Kim, R.A. Yetter, F.L. Dryer, Int. J. Chem. Kin., 1999.

OH+OH H2+O2

+H +OH

H2O+O2 O2+OH

+O

H2O2+O2

+HO2

• R1/R2 competition still controls pressure dependence • New branching and termination reactions become important

Effect of Pressure on Kinetics

Page 10: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

10

H2O and OH evolution 1398K, 1.91 atm

OH evolution 1880K, 1.74 atm

Ignition Delay

Additional H2 Model Validation Examples: Species Evolution & Ignition Delay Time

Page 11: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

H2 model is foundational . . .

• Model considers reactions of HxOy species only • Validation likewise only for the HxOy system (some global

CO2 dilution effects considered) • Altered sensitivities for CO/HC mixed into fuel • Third body reactions of increasing importance (CO2, H2O) • Presently lacks chemistry of NOx & other trace species 11

BUT . . .

• Predictive performance across a broad range of existing and emerging validation data Global targets – ignition delay, laminar burning rate Speciated targets – shock tubes, flow reactors, flames Stable species and radicals

Diluents He, Ar, N2, (H2O, CO2) Tested at lean-premixed applications conditions

Page 12: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

Important CO/Hydrogen Oxidation Reactions at High Pressures or with Product Dilution

• (R1) H+O2(+M) = HO2(+M), M = CO2, H2O • (R2) H+OH+M=H2O+M • (R3) O+H+M=OH+M • (R4) H+H+M=H2+M • (R5) H+O2=OH+O • (R6) O+H2=OH+H • (R7) OH+H2=H2O+H • (R8) HO2+H=H2+O2 • (R9) HO2+H=OH+OH • (R10) HO2+OH=H2O+O2 • (R11) HO2+HO2=H2O2+O2 • (R12) CO+OH=CO2+H, HOCO?? • (R13) HCO+H=CO+H2 • (R14) H+CO+M=HCO+M • (R15) O+OH+M=HO2+M • (R16) HCO+O2= CO+HO2 • R(17) CO+O+M = CO2+M • R(18) CO+HO2=CO2+OH

BLUE – updated in H2 submodel

RED – Present focus of CO submodel revisions

Additional small hydrocarbon oxidation coupling with these kinetics!!

See Paper A-26 | ESSCI Fall Technical Meeting | University of Connecticut | 11OCT, 2011

Page 13: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

13

2a. Rate Coefficient Determination for 3-body Reaction

H+O2+ CO2→HO2+ CO2

Page 14: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

14

Rate Coefficients for H+O2+CO2→HO2+CO2 Determined in a New High Pressure Laminar Flow

Reactor Mac Haas,‡1 Tanvir Farouk1, Marcos Chaos2, Michael P. Burke3, Frederick L. Dryer1

1Department of Mechanical & Aerospace Engineering, Princeton University, Princeton NJ 08544 2FM Global, Norwood, MA 02062

3Chemical Sciences and Engineering Division, Argonne National Laboratory, Argonne, IL 60439 ‡[email protected]

Mechanical & Aerospace Engineering Department

Paper A-27 | ESSCI Fall Technical Meeting | University of Connecticut | 11OCT, 2011

Page 15: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

Motivation

15

Some fundamental cases – modeling simulations

800

1600

3200

6400

0.95 1.00 1.05 1.10

Igni

tion

Dela

y Ti

me,

µs

1000/T, K-1

Mix 1 (Ar bath)

Mix 2 (10% CO2 in Ar bath)

100

400

1600

6400

0.75 0.85 0.95 1.05

• replacing Ar with 10% CO2 in a mixture of stoichiometric H2/O2 in Ar bath increases experimental ignition delays ~15-30% near 1 atm, 900-1050K1

• Kinetic modeling for εCO2/Ar = 4.5 shows similar suppression of global reactivity due to 10% CO2

substitution

• Increasing pressure exacerbates

the effect of title reaction on lean syngas laminar mass burning rates – no fuel dilution by CO2 necessary!

• Varying rate coefficient of title reaction by ~20% leads to ~7% change in predicted mass burning rate at 25 atm!

0.01

0.02

0.03

0.04

0 5 10 15 20 25

Lam

inar

Mas

s Bur

ning

Rat

e,

g/cm

2 .s

Pressure, atm

εCO2/N2 = 3.8

εCO2/N2 = 3.0

1Brabbs & Robertson (1987)

10/90% H2/CO, φ = 0.7, 82 mol% Ar

7% difference

Page 16: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

16

Take-Away Points 1. Rate coefficient for H+O2+CO2→HO2+CO2 is not particularly

well determined – Frequently determined by modeling experiments that have high

sensitivity to this rate.

2. Uncertainty in this rate coefficient due to kinetic model choice has not been well quantified previously

3. Present flow reactor determination of H+O2+CO2→HO2+CO2 not dependent on extraction from complex kinetic models

Page 17: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

Exhaust P

3-Zo

ne O

ven

Sample Probe FTIR P microGC Exhaust

Purge

Evaporator/

Fluidized Bath

MFC1

MFC2

MFC3

MFC4

Syringe Pump

Gas

Bo

ttles

FEED/CALIBRATION SYSTEM

SAMPLE ANALYSIS SYSTEM

REACTOR

Experimental Apparatus Schematic/Sketch of HPLFR = High Pressure Laminar Flow Reactor

T ± 5K from nominal reaction value

Premixed Reactants

t = z/Uplug ↔ dX/dt = KX

z

z

Along the reactor duct

Duct materials: SS347 or quartz 17

Page 18: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

Experimental Approach • Ashmore & Tyler (1962) and Mueller (1998) show that rate coefficients for

H+O2+M→HO2+M can be determined from NOx-perturbed H2/O2 system at conditions below explosion limit:

H+O2+M→HO2+M (R1M) HO2+NO→OH+NO2 (R2) NO2+H→OH+NO (R3) OH+H2→H+H2O (R4)

• At these conditions, k1M = k3[NO2]/[O2], with little influence from other reactions

• Measurement of [NO2] and [O2], and relatively well-known value (±18%)1 of k3 are sufficient to determine k1M

1Su et al. (2002) [Argonne]

18

Page 19: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

Validation of HPLFR Experiment

3.0

4.0

5.0

6.0

7.0

8.0

9.0

10 15 20

k 1,A

r(1

011cm

3 /m

ol.s

)

Pressure (atm)

Burke Ar Rate Coefficient

HPLFR Experiment (~750K)

1.0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

9.0

5 10 15

k 1,A

r(1

011cm

3 /m

ol.s

)

Pressure (atm)

Burke N2 Rate Coefficient

Mueller Expt (~835K)

HPLFR Experiment (~835K)

• Excellent agreement using HPLFR & experimental approach to measure k1Ar, very good agreement for k1N2

19

Page 20: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

Present recommendation for H+O2+CO2→HO2+CO2

• Present data evaluation supports εCO2/N2 = 3.0, if using Burke et al. model for H+O2+N2 reaction

• Additional HPLFR data forthcoming. Reinterpretation of present error bars due to fall-off?

0

5E+15

1E+16

1.5E+16

2E+16

0.75 0.85 0.95 1.05 1.15 1.25 1.35 1.45 1.55

k 1,C

O2

LPL

[c

m6 /

mol

2 .s]

1000/T [1/K]

HPLFR Present RecommendationVasu et al., updated Vasu et al. (2011)Ashman & Haynes, updated Ashman & Haynes (1998)Dryer (1987) Ashmore & Tyler (1962)

1333K 1940°F

870K 1106°F

645K 701°F

20

Page 21: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

0. Carbon dioxide is an ubiquitous combustion gas, either as a fuel diluent or combustion product. The reaction H+O2+CO2→HO2+CO2 (R1) can exert significant influence on combustion systems, and hence is an important reaction to study ( - motivated above)

1. Rate coefficient for H+O2+CO2→HO2+CO2 is not particularly well determined

2. Uncertainty in this rate coefficient due to kinetic model choice has not been previously well quantified

3. Present flow reactor determination of H+O2+CO2→HO2+CO2 not dependent on extraction from complex kinetic models

4. CO/H2 syngas oxidation model nearing completion (not shown)

5. Additional experiments to finalize Collisional rate coefficient for CO2, H2O

6. Move to HHC speciation experiments to generate validation data for modeling

Take-Away Points

Future Work

21

Page 22: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

22

2a. Studies of Near-Limit Flame Chemistry of HHC and Small Hydrocarbon Fuels

Page 23: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

Motivation

23

Source: Burke, Chaos, Ju, Dryer, and Klippenstein, International Journal of Chemical Kinetics, Accepted for publication

Page 24: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

HO2 chemistry increases in importance at advanced combustion conditions

24

Page 25: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

H+O2 OH+O (R1)

+M HO2 (R2)

OH+OH H2+O2

H2O+O2 O2+OH

+H +OH +O

H2O2+O2

+HO2

Higher pressures, lower temperatures

Higher temperatures

• HO2 paths are active at high P’s and T’s – R1/R2 competition still controls pressure dependence,

along with competition among HO2 paths • HO2 paths and the branching ratio will be

affected by hydrocarbons and H2O/CO2 dilution

HO2 chemistry increases in importance at advanced combustion conditions

25

Page 26: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

Experimental data: Burke, Dryer, Ju, Proc. Combust. Inst., 2011. USC-MECH II

Galway Mech LLNL

San Diego GRI-MECH 3.0

Predictive ability of present kinetic models varies widely!

Wang, You, Joshi, Davis, Laskin, Egolfopoulos, Law, USC Mech Version II, May 2007. Curran, personal communication; Mehl, Pitz, Westbrook, Curran, Proc. Comb. Inst. 2010. Marinov, et al., Combust. Flame, 1998. Petrova, Williams, Combust. Flame, 2006. Smith, et al. GRI-MECH 3.0. http://www.me.berkeley.edu/gri_mech/.

26

Page 27: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

Objectives

27

1. Measure mass burning rates of HHC and small hydrocarbons at near-limit conditions, and including H2O and CO2 diluents

2. Identify controlling reactions and paths 3. Validate and develop kinetic models

Page 28: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

Experimental Apparatus

28

Liquid injection

Vaporization chamber

Thermocouple

Thermocouples

To vacuum pump

Gaseous Delivery

Fan

Thermocouple

Oven

heater heater

Heated tubes

P

Thermocouple

electrodes

Mercury Lamp

100 μm pinhole

Knife Edge

High speed camera

Page 29: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

Fuel Flame Temperature

Equivalence Ratio

Pressure Range

Stoichiometric flame

temperature in air

H2/CO

1600 K 0.7 1-25 atm

2377

H2/C2H4 2376 2330

H2/C2H6 2370 C2H4 1800 K 2260 C2H6

•Mixed fuels contain 90% H2

New HHC & Hydrocarbon Burning Rates Measured

29

Page 30: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

New HHC Fuel Burning Rates

• Negative pressure dependence at high pressure due to importance of HO2 chemistry

0.00

0.03

0.06

0.09

0.12

0.15

0 5 10 15 20 25 30Pressure (atm)

Mas

s bu

rnin

g ra

te (g

cm

-2 s

-1)

USC-MECH II

H2/CH4/O2/He, φ=0.7Tf ~1600K

H2/CH4 = 100/0

H2/CH4 = 90/10

0

0.05

0.1

0.15

0.2

0 5 10 15 20 25 30

Pressure, atm

Mas

s bu

rnin

g ra

te (g

cm

-2 s-1

)

0

0.02

0.04

0.06

0.08

0.1

0.12

USC-MECH II

H2/add/O2/dilφ=0.7Tf ~1600K

H2/CO = 90/10

H2/C2H4 = 90/10

H2/C2H6 = 90/10

30

Page 31: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

HHC Fuels Modeling Results

0

0.1

0.2

0.3 H2

0

0.1

0.2

0.3 H2/CO

0

0.05

0.1

0.15

0 10 20 30 Pressure, atm

H2/CH4

0

0.05

0.1

0.15

0.2 H2/C2H4

0 0.04 0.08 0.12 0.16 0.2

0 10 20 30 Pressure, atm

H2/C2H6

Mas

s Bur

ning

Rat

e, g

/(s*c

m2 )

Wang, You, Joshi, Davis, Laskin, Egolfopoulos, Law, USC Mech Version II, May 2007. Curran, personal communication; Mehl, Pitz, Westbrook, Curran, Proc. Comb. Inst. 2010. Marinov, et al., Combust. Flame, 1998. Petrova, Williams, Combust. Flame, 2006. Smith, et al. GRI-MECH 3.0. http://www.me.berkeley.edu/gri_mech/.

USC-MECH II Galway Mech

LLNL San Diego

GRI-MECH 3.0

31

Page 32: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

Sensitive Reactions for HHC systems

-1 -0.5 0 0.5 1 Sensitivity Coefficient

HO2+O<=>OH+O2 H+OH+M<=>H2O+M HO2+H<=>H2+O2

CO+OH<=>CO2+H O+H2<=>H+OH

OH+HO2<=>H2O+O2 HO2+H<=>2OH

OH+H2<=>H+H2O H+O2(+M)<=>HO2(+M)

H+O2<=>O+OH

CH3+H(+M)<=>CH4(+M) CH3+HO2<=>CH3O+OH

H2

H2/CO

H2/CH4

H2/C2H6

H2/C2H4

OH+HO2<=>H2O+O2 H+OH+M<=>H2O+M CH3+H(+M)<=>CH4(+M) HO2+H<=>H2+O2 H+O2(+M)<=>HO2(+M)

HCO+H<=>CO+H2

CH3+O<=>CH2O+H

CO+OH<=>CO2+H HO2+H<=>2OH

H+O2<=>O+OH

O+H2<=>H+OH

OH+H2<=>H+H2O

• Sensitive C-containing reactions: – CO+OH=CO2+H – CH3+H(+M)=CH4(+M) – CH3+HO2=CH3O+OH

• Most sensitive reactions are in H2 model

1 atm

20 atm

32

Page 33: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

Effect of H2 submodel update

0

0.05

0.1

0.15

0.2

0 5 10 15 20 25 30

Pressure, atmM

ass

burn

ing

rate

(g c

m-2

s-1)

0

0.02

0.04

0.06

0.08

0.1

0.12

USC-MECH IIUpdated H2 + USC-MECH II C1-C2

H2/add/O2/dilφ=0.7Tf ~1600K

H2/CO = 90/10

H2/C2H4 = 90/10H2/C2H6 = 90/10

0.00

0.03

0.06

0.09

0.12

0.15

0 5 10 15 20 25 30Pressure (atm)

Mas

s bu

rnin

g ra

te (g

cm

-2 s

-1)

USC-MECH II

Updated H2 + USC-MECH II C1-C2

H2/CH4/O2/He, φ=0.7Tf ~1600K

H2/CH4 = 100/0

H2/CH4 = 90/10

33

Page 34: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

Effect of H2 submodel update • At 20 atm, predictions span a factor of 4.6 • With the substituted Burke et al. H2 model, they

span a factor of 1.4

0

0.05

0.1

0.15

0.2

0.25

USC Curran LLNL San Diego GRI

Mas

s B

urni

ng R

ate,

g/(s

*cm

2 ) H2/CO Flames at 20 atm

Original Model

With Burke Hydrogen Substitution

Measured Value

34

Page 35: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

Effect of Water Dilution on H2 flames

35

• H2/O2/He/H2O, φ=0.85 • Tu=393K, Tf=1600K • Water becomes a stronger inhibitor at

elevated pressure (modeling results) • Shift in pressure at max burning rate

Model: Burke, Chaos, Ju, Dryer, and Klippenstein, Int. Journ. of Chem. Kinet., Accepted for publication

Page 36: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

Effect of Water Dilution on CO/H2 flames

36

H2/CO/O2/He/H2O, φ=0.85 Tu=393K, Tf=1600K

San Diego Mech: Petrova, Williams, Combust. Flame, 2006.

Page 37: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

Water Dilution Affects Radical Pool

37 Model: Burke, Chaos, Ju, Dryer, and Klippenstein, Int. Journ. of Chem. Kinet., Accepted for publication

Page 38: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

Water Dilution Affects Radical Pool

38

H2O+O=2OH vs

H2+O=H+OH

H2+OH=H2O+H vs

H2+O=H+OH

HO2+OH=H2O+O2 vs

HO2+H=2OH HO2+H=H2+O2

At high pressure, HO2 reactions become important. Water addition reduces branching from HO2.

This is inhibitive – there are more steps to an H radical

H+O2=O+OH

Page 39: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

Summary

39

• Present measurements add to burning rate database at near-limit conditions – Higher Pressures – Lower Flame Temperatures – Hydrocarbon Addition – Water as a Diluent

• Illuminate important reactions at these limits – HCO consumption – CH3 consumption – H2O+O=2OH – HO2 reactions

• Contribute to larger efforts to create an accurate HHC fuel model

Page 40: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

High-Pressure High-Temperature

Flow Reactor Studies

Page 41: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

Flow Reactor Details

• The variable-length test section (maximum length of 2.13 m (7 ft)) has a circular cross section (diameter of 43 mm (1.7 in.)).

• The test section is instrumented with pressure transducers and an axial array of thermocouples to determine the conditions at which autoignition occurs.

• For the present studies, air is supplied from two blowdown tanks at a maximum flow rate of approximately 0.45 kg/s (1 lbm/s) at a maximum temperature of ≈850 K (1070ºF).

• Maximum pressure of 30 atm.

Page 42: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

High-Pressure High-Temperature Autoignition Flow Reactor

42

Page 43: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

High-Pressure High Temperature Flow Reactor

Test sectionNozzleRemovable sectionsInjector Test sectionNozzleRemovable sectionsInjector

Flow direction

43

Page 44: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

Flow Reactor Design • Instrumented test section before nozzle • Sonic nozzle and water quenching to isolate test section from

afterburner • Injector design

– Venturi design for rapid mixing with minimal recirculation zones – 7 venturis with 3 fuel injection holes just upstream of throat

• Re# (Max) = 5×105 to 3×106

Page 45: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

Thermocouple Array

air inletinjector

36” section 24” section12” section

test sectionnozzle

exit section

T1 T4T3 T6T5T7

T8 T9T10

T11T12

T13 T14T2

Wall thermocouple positions

air inletinjector

36” section 24” section12” section

test sectionnozzle

exit section

T1 T4T3 T6T5T7

T8 T9T10

T11T12

T13 T14T2

Wall thermocouple positions

Array of thermocouples located 0.2 inches from the wall that provides for detection of the autoignition event in the flow reactor tube

Page 46: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

Detection of an Ignition Event

Detector (TC,PD)

Tube Length, L

Velocity, v

τ = L/v for all these events

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Detection of an Ignition Event

Multiple Detectors (TC,PD)

Tube Length, L

Velocity, v

τ = Li /v for these events where I = 1,2, and 3

Page 48: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

Summary of Results

• The ignition delay time varies significantly for similar or even identical conditions.

• For a specific pressure and temperature, ignition will occur, but may be erratic in terms of repeatability.

• For the same pressure, ignition will be observed at temperatures where ignition was not observed for a higher temperature.

• Results from the axially distributed thermocouples show the ignition events occur at different locations in the flow tube for all velocities and pressures studied.

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Previous Tabulated Data

φ% H2 in

Fuel P (atm.) T (K) at ign. Loc

velocity (m/s) t (ms) tadj (ms)

to 20 atm

0.98 74.3 9.6 748.2 8.9 258.0 123.20.98 74.0 9.8 734.4 8.7 31.2 15.30.99 73.9 9.7 730.2 8.7 31.2 15.10.97 73.7 10.2 764.9 8.4 236.4 121.10.98 73.2 10.0 730.1 8.4 142.3 70.90.51 100 23.3 792.5 4.3 396.0 461.10.52 100 23.0 759.6 4.3 139.4 160.40.51 100 22.7 762.5 4.3 323.1 366.30.47 100 24.7 767.3 4.2 48.0 59.10.51 100 23.9 771.2 4.4 217.6 259.6

(75% H2/25% CO)

(100% H2)

Re=63750

Re=126000

Flow reactor length = 2.16 m

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Recent Results

50 Flow reactor length = 2.16 m Residence time 140 ms

Φ % H20 in Fuel P (atm.)

Calculated Mixture

Temperature T(K)

velocity (m/s) t (ms)

(100% H2) Re=176000

0.46 5.8 21.1 712 15.4 34 0.46 5.8 20.7 714 15.7 33 0.46 5.8 20.7 707 15.6 33 0.46 5.8 20.7 705 15.6 33 0.46 5.8 20.8 696 15.3 7 0.46 5.8 20.3 687 15.5 100 0.46 5.8 20.5 689 15.3 7 0.46 5.8 20.5 680 15.2 102 0.46 5.8 20.2 673 15.2 121 0.47 5.8 19.4 663 15.4 no ignition

(H2 + 0.08% toluene) Re=176000

0.49 5.5 21.0 707 15.5 99 0.49 5.5 20.9 709 15.7 65 0.49 5.5 20.3 710 16.1 6 0.49 5.5 20.7 689 15.4 7 0.49 5.5 20.9 689 15.2 101 0.49 5.5 20.3 689 15.7 6

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0.0

50.0

100.0

150.0

200.0

250.0

300.0

350.0

400.0

450.0

500.0

660.0 680.0 700.0 720.0 740.0 760.0 780.0 800.0

Igni

tion

Del

ay T

ime

(ms)

Temperature (K)

Ignition Delay Time vs. Temperature

75% H2-25%CO- air 10 atm H2-air 23 atm H2-air20 atm H2-air-toluene 20 atm

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0.50.60.70.80.9

11.11.21.31.41.5

0 0.5 1 1.5 2

Nom

inal

ized

velo

city

Axial Position in Flow Tube

Axial Location vs. Nominalized Velocity

4.3 m/s 23 atm

8.6 m/s 10 atm

15.5 (Tol) m/s 20 atm

15.5 m/s 20 atm

Page 53: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

Study of H2-O2 Autoignition by Beerer and McDonnel

D. J. Beerer & V. G. McDonell J. of Engr. Gas Turbine and Power (2008)

Pressure (atm)

Equivalence ratio

Ignition Temperature

(K)

Residence Time, τ

(ms)

Flow Velocity,v

(m/s) 1 6.4 0.31 778 451 8.4 2 5.8 0.37 780 178 21.3

τ1/τ2 = 2.53 v2/v1 = 2.54

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Hydrogen-Oxygen Explosion Limits

D. J. Beerer & V. G. McDonell J. of Engr. Gas Turbine and Power (2008)

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Possible Phenomena Responsible for Observations

• Problem with our apparatus. (used for successful study of autoignition for octane and heptane)

• Unusually sensitive chain branching effects due to the proximity to the 3rd explosion limit. (Toluene) – C6H5-CH3 + H → C6H5-CH2 + H2

• The effects of turbulent mixing. – (Re=63750 – 176,000)

• Presence of wall reactions occurring at the stainless steel walls of the flow tube (?)

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Recent Results From Princeton HPLFR • M. Haas and F. Dryer recently ran the Princeton

HPLFR using a SS flow tube at ~830K, 10 atm, for a 1%/2% H2/O2 in N2 diluent.

• FTIR quantification of water showed about 30% conversion of the H2 to ~3000 ppm H2O.

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Experiment Methodology

Temperature Temperature

τ φ

Ignition Ignition

Φ = const

Ignition

Page 58: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

0.7 0.9 1.1 1.3 1.51000/T (K-1)

100

101

102

103

104

105

106

Igni

tion

Del

ay (µ

s)

Petersen et al. (2007), Shock tubePetersen et al. (2007), Flow reactorWalton et al. (2007), Rapid compressionPeschke and Spadaccini (1985), Flow reactor

Blumenthal et al. (1995), Shock tube,

Significant difference between model prediction and measurements of ignition delay time for temperatures between 900K – 625K (1150ºF - 665ºF)

665ºF ↑

1340ºF ↑

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Interpreting Experimental Ignition Delay Observations

0.85 0.9 0.95 1 1.05 1.11000/T (K-1)

0.1

1

10

100

Igni

tion

Del

ay (m

s)

4% H2 / 2% O2 in Ar - P = 3.5 atm

Experiments

CHEMSHOCK

CHEMKIN (constant U, V)CHEMKIN (VTIM)

0.8 1 1.2 1.4 1.61000/T (K-1)

102

103

104

105

106

107

Igni

tion

Del

ay (µ

s)

constant U, V

Shock tubeFlow reactorRapid CompressionFlow reactor

2%/ms5%/ms10%/ms

P = 20 atm

• Chemical induction is very important for ignition delay time in the H2-O2 system at temperatures below 1000K and is very sensitive to chemical perturbations from any source, e.g., pre-ignition pressure increases (left).

• Use of constant U,V constraint to calculate predictions to test models leads of erroneous results andThe volume as a function of time (VTIM) constraint is the proper one to use.

1340ºF ↑

1340ºF ↑

665ºF ↑

665ºF ↑

Page 60: An Experimental and Chemical Kinetics Study of the ... · An Experimental and Chemical Kinetics ... Project Goals (Santoro) 5 Approach ... chemistry of increasing importance

Summary

• Based on the data and analysis that we have done to date, the highly variable results we are observing for autoignition appear to be characteristic of the H2- O2 system at high pressures (P>5 atm) and low temperatures (T>1000K)

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Future Work

• Repeat autoignition studies that will establish, if they exist, a set of results that bound the autoignition lower bound for the high-pressure, high temperature H2-O2 system.

• Use a silica insert to change the wall material to establish if wall reactions are catalyzed with stainless steel.

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Questions???