an improved zct-pwm dc–dc converter for

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    An Improved ZCT-PWM DCDC

    Converter for

    High-Power and FrequencyApplications

    Presented by Awais Ahmad

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    zero-current-transition PWM

    converters

    This family of converters implements zero-currentturn-off for power transistor(s) withoutincreasing voltage/current stresses and operates

    at a fixed frequency. zero-voltage transition (ZVT)zero-current

    transition (ZCT) quasi-resonant buck converter,which ensures zero crossings at any time required

    for soft switching (SS) and provides ZVT turn-onand ZCT turn-off together for the main switch ofactive snubber cell in buck converter

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    Hard and Soft Switching

    Hard Switching. Hard Switching occurs when there is an overlap between

    voltage and current when switching the transistor on and off.

    . This overlap causes energy loss which can be minimized by

    increasing the di/dt and dv/dt.

    . However, fast changing di/dt or dv/dt causes EMI to begenerated. Therefore the di/dt and dv/dt should be optimized

    to avoid EMI issues.

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    Soft Switching Soft switchingis a possible way of reducing losses in power electronic switches.

    The expression "soft switching" actually refers to the operation of power

    electronic switchesas zero voltage switches(ZVS) or zero current switches(ZCS).

    Soft Switching brings

    to zero (currentor voltage) before th

    off. This has benefits

    in terms of losses.

    . The smooth resona

    also minimize EMI.

    . Common topologiesand LLC are soft

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    Implementation

    Improved ZCT-PWM buck converter with IGBT.

    Both the main switch S1 and the auxiliary

    switch S2 consist of an IGBT

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    Operation Stages

    Seven stages occur within one switching cycle

    in the steady state operation of the proposed

    converter. The equivalent circuit schemes of

    these operation stages are shown in further

    slides

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    Stage 1

    When t1< t

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    Stage 2

    When t1< t

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    Stage 3

    When t2< t

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    Stage 4

    When t3< t

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    Stage 5

    When t4< t

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    Stage 6

    When t5< t

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    Stage 7

    When t6< t

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    waveforms concerning the operation

    stages in the converter.

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    Design procedure

    The following design procedure considering is

    mainly based on the soft switching turn off

    requirements of the main switch with the

    maximum load current.

    1. Resonant inductor Lr and resonant capacitor

    Cr are selected to allow the peak value of the

    resonant current to be approximately twicethe maximum load current.

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    Lr and Crare selected to allow one half resonant

    cycle to be approximately twice the fall time of

    the main transistor.

    the sum of the transient intervals, and the

    minimum and maximum time durations of the

    turn on signal of the main transistor can be

    defined, respectively, as follows:

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    The sum of the transient periods is permitted

    to be equal to at most 20% of the switching

    cycle as given, for possible maximum

    switching frequency

    for the minimum and maximum values of the

    duty ratio of the converter

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    EXPERIMENT

    Theoretical analysis is verified with a

    prototype of a 5-kW and 50-kHz IGBT-PWM

    buck converter.

    Experimental circuit of a 5-kW and 50-kHz IGBT-PWM buck converter.

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    EXPERIMENTAL RESULTS

    A prototype of a 5-kW and 50-kHz IGBT-PWM

    buck converter given in previous Figure has

    been realized to verify the predicted operation

    principles and analysis of the improved ZCT-PWM buck converter.

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    CONCLUSION

    an improved active resonant snubber cell thatovercomes most of the drawbacks of the normal ZCT-PWM dcdc converter is proposed. It is particularlysuitable for an IGBT-PWM converter at high power and

    high frequency levels. Also, the proposed snubber cellhas a simple structure, low cost, and ease of control.The converter with the proposed snubber cell canoperate successfully with soft switching under light-load conditions and at considerably high frequencies.

    The predicted operation principles and theoreticalanalysis of this converter have been exactly verifiedwith a prototype of a 5-kW and 50-kHz IGBT-PWMbuck converter.

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    The End