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An Introduction to the An Introduction to the Testing and Certification of Fire Rated Wood Doors April 18, 2013 North American Wood Window and Door Symposium Presented by Matthew Schumann, Industry Manager © 2011 Underwriters Laboratories Inc.

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Page 1: An Introduction to theAn Introduction to the Testing and ...€¦ · An Introduction to theAn Introduction to the Testing and Certification of Fire Rated Wood Doors April 18, 2013

An Introduction to theAn Introduction to the Testing and Certification of

Fire Rated Wood DoorsApril 18, 2013

North American Wood Window and Door Symposium

Presented by Matthew Schumann, Industry Manager

© 2011 Underwriters Laboratories Inc.

Page 2: An Introduction to theAn Introduction to the Testing and ...€¦ · An Introduction to theAn Introduction to the Testing and Certification of Fire Rated Wood Doors April 18, 2013

Agenda

• Introduction to Fire doors• Test Standards• Construction Methods• Testingg• Seals• Performance and Acceptance CriteriaPerformance and Acceptance Criteria• Follow-up Service• Care and Maintenance

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• Care and Maintenance

Page 3: An Introduction to theAn Introduction to the Testing and ...€¦ · An Introduction to theAn Introduction to the Testing and Certification of Fire Rated Wood Doors April 18, 2013

Introduction to Fire Doors

• Fire rated opening may consist of:

– Fire Door (UL Classified)Frame (UL Listed)– Frame (UL Listed)

Latching hardware (UL Listed)– Latching hardware (UL Listed)– Closer (UL Listed)

S l d k t (UL Li t d)– Seals and gaskets (UL Listed)

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Page 4: An Introduction to theAn Introduction to the Testing and ...€¦ · An Introduction to theAn Introduction to the Testing and Certification of Fire Rated Wood Doors April 18, 2013

Introduction to Wood Fire Doors

• Hourly Ratings – 3 hr, 1-1/2, 1, ¾ and 20 mins• Positive or Neutral PressurePositive or Neutral Pressure• Hardware options• Sizes and thicknesses• Sizes and thicknesses• Rail and stile versus flush doors

Cl• Clearances

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Page 5: An Introduction to theAn Introduction to the Testing and ...€¦ · An Introduction to theAn Introduction to the Testing and Certification of Fire Rated Wood Doors April 18, 2013

Test StandardsTest Standards

Page 6: An Introduction to theAn Introduction to the Testing and ...€¦ · An Introduction to theAn Introduction to the Testing and Certification of Fire Rated Wood Doors April 18, 2013

Test Standards

• Understanding the Alphabet Soup

• UL Standards – UL 10B UL 10C UL 1784UL Standards UL 10B, UL 10C, UL 1784

• Canadian Standards – CAN/ULC-S104

• NFPA Standards NFPA 252 NFPA 80 NFPA• NFPA Standards – NFPA 252, NFPA 80, NFPA 105

• ASTM Standards – ASTM E152 and E2074 (bothASTM Standards ASTM E152 and E2074 (both withdrawn)

Page 7: An Introduction to theAn Introduction to the Testing and ...€¦ · An Introduction to theAn Introduction to the Testing and Certification of Fire Rated Wood Doors April 18, 2013

Test Standards

• Fire Testing – CAN/ULC-S104, UL 10B, UL10C NFPA 252UL10C, NFPA 252

• Smoke Control Testing – UL 1784I t ll ti D t NFPA 80 d• Installation Documents – NFPA 80 and 105IBC and NFPA Code Compliance• IBC and NFPA Code Compliance

Page 8: An Introduction to theAn Introduction to the Testing and ...€¦ · An Introduction to theAn Introduction to the Testing and Certification of Fire Rated Wood Doors April 18, 2013

Test Standards

• UL10B – “Fire Tests of Door Assemblies”• Pressure plane for furnace is at top of door p p

assembly

• UL10C – “Positive Pressure Fire Tests of D A bli ”Door Assemblies”

• Pressure plane for furnace is 40 in. above sill.

CAN4 S104 “St d d M th d f Fi T t• CAN4-S104 – “Standard Method for Fire Tests of Door Assemblies”

• Neutral pressure fire test.Neutral pressure fire test.

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Page 9: An Introduction to theAn Introduction to the Testing and ...€¦ · An Introduction to theAn Introduction to the Testing and Certification of Fire Rated Wood Doors April 18, 2013

Construction MethodsConstruction Methods

Page 10: An Introduction to theAn Introduction to the Testing and ...€¦ · An Introduction to theAn Introduction to the Testing and Certification of Fire Rated Wood Doors April 18, 2013

Construction Materials

Engineered Lumber or Plant Fiber Cores• Engineered Lumber or Plant Fiber Cores• Mineral or Gypsum Based Materials• Mineral Boards• Mineral Boards• Wood Veneers• High Pressure Laminates• High Pressure Laminates• Cross-banding Materials• Adhesives• Adhesives

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Page 11: An Introduction to theAn Introduction to the Testing and ...€¦ · An Introduction to theAn Introduction to the Testing and Certification of Fire Rated Wood Doors April 18, 2013

Typical Construction

X-band

Face

Core

Face

X-band

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Page 12: An Introduction to theAn Introduction to the Testing and ...€¦ · An Introduction to theAn Introduction to the Testing and Certification of Fire Rated Wood Doors April 18, 2013

Construction Methods

Sizing of materials• Sizing of materials• Lamination• Routing and Machining• Routing and Machining• Hot Pressing or Cold Pressing• Trimming• Trimming• Finishing

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Page 13: An Introduction to theAn Introduction to the Testing and ...€¦ · An Introduction to theAn Introduction to the Testing and Certification of Fire Rated Wood Doors April 18, 2013

TestingTesting

Page 14: An Introduction to theAn Introduction to the Testing and ...€¦ · An Introduction to theAn Introduction to the Testing and Certification of Fire Rated Wood Doors April 18, 2013

Time-Temperature Curve for Fire Testing

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Page 15: An Introduction to theAn Introduction to the Testing and ...€¦ · An Introduction to theAn Introduction to the Testing and Certification of Fire Rated Wood Doors April 18, 2013

UL10B/S104 versus UL10C

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Page 16: An Introduction to theAn Introduction to the Testing and ...€¦ · An Introduction to theAn Introduction to the Testing and Certification of Fire Rated Wood Doors April 18, 2013

UL10C Fire Test

“Neutral Pressure Plane”40 in. / 1 m Neutral Pressure Plane 40 in. / 1 m

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Page 17: An Introduction to theAn Introduction to the Testing and ...€¦ · An Introduction to theAn Introduction to the Testing and Certification of Fire Rated Wood Doors April 18, 2013

Fire Door Hose Stream Pattern

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Page 18: An Introduction to theAn Introduction to the Testing and ...€¦ · An Introduction to theAn Introduction to the Testing and Certification of Fire Rated Wood Doors April 18, 2013

Fire Door Hose Stream Test

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Page 19: An Introduction to theAn Introduction to the Testing and ...€¦ · An Introduction to theAn Introduction to the Testing and Certification of Fire Rated Wood Doors April 18, 2013

SealsSeals

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Categorization of Seals for UL 10C Rated Doors

Seals for doors tested to UL10C:• Category A doors do not require an edge seal• Installed on fire door or near rabbet of fire door

fframe• Category G - edge seal for Category B doors required

for UL 10C Compliance• Category H – Smoke and draft control gasketing• Category J - Does not contribute to flaming during fire

test; used as weather stripping sound control etctest; used as weather stripping, sound control, etc.• No Category indicates seal can be used on UL 10B

tested doors

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Page 21: An Introduction to theAn Introduction to the Testing and ...€¦ · An Introduction to theAn Introduction to the Testing and Certification of Fire Rated Wood Doors April 18, 2013

Edge Seal (Intumescent)

Page 22: An Introduction to theAn Introduction to the Testing and ...€¦ · An Introduction to theAn Introduction to the Testing and Certification of Fire Rated Wood Doors April 18, 2013

Built-In Gasketing (Intumescent)

Page 23: An Introduction to theAn Introduction to the Testing and ...€¦ · An Introduction to theAn Introduction to the Testing and Certification of Fire Rated Wood Doors April 18, 2013

Example of Gasket Application

Page 24: An Introduction to theAn Introduction to the Testing and ...€¦ · An Introduction to theAn Introduction to the Testing and Certification of Fire Rated Wood Doors April 18, 2013

Acceptance CriteriaAcceptance Criteria

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Acceptance Criteria

• Flaming g

• Development of Through Openings

• Deflection of Door Leaf from Frame or adjacent Door LeafDoor Leaf

Criteria Applies to ppBoth Fire and Hose Stream Tests

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Page 26: An Introduction to theAn Introduction to the Testing and ...€¦ · An Introduction to theAn Introduction to the Testing and Certification of Fire Rated Wood Doors April 18, 2013

Follow Up ServiceFollow-Up Service

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Follow-up Service

• Per IBC Sect. 716 and NFPA 80, fire doors must be listed and labeledmust be listed and labeled

• Manufacturer indicates compliance with certification program through UL Markp g g

• Certification program controls materials and processes used

• Program reflects products as tested• UL conducts unannounced audits on door

productionproduction

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Page 28: An Introduction to theAn Introduction to the Testing and ...€¦ · An Introduction to theAn Introduction to the Testing and Certification of Fire Rated Wood Doors April 18, 2013

Care and MaintenanceCare and Maintenance

Page 29: An Introduction to theAn Introduction to the Testing and ...€¦ · An Introduction to theAn Introduction to the Testing and Certification of Fire Rated Wood Doors April 18, 2013

Care and Maintenance of Fire Doors

Perform annual inspections on swinging openings perPerform annual inspections on swinging openings per Sect. 5 of NFPA 80

• Check for cracks and splits in the doors• Hardware• Condition of gaskets and seals• Delamination of door faces• Replace components when necessary

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Page 30: An Introduction to theAn Introduction to the Testing and ...€¦ · An Introduction to theAn Introduction to the Testing and Certification of Fire Rated Wood Doors April 18, 2013

Thank YouThank You

Matthew SchumannIndustry Managery g

Underwriters Laboratories LLC333 Pfingsten Road, Northbrook, IL 60062

[email protected]

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