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• An ISO 9001:2008 certified company by DNV Netherlands

• Established in 1923

• Started as a Trading House, dealing in Packings & Minerals, imported from the UK

• Set up manufacturing facility for Gland Packing & Boiler Insulation compounds in

1950

• Ventured into PTFE moulded components in 1970

• Speciality Greases & Lubricants introduced in 1980 in collaboration

with European companies

• A complete line of Ceramic, Fibre Glass & Silica fibre insulation products

introduced in 1997

• Introduced a wide range of Gaskets, Expanded PTFE and Industrial Polymer

products in 2005

• Currently one of the fastest growing manufacturers of Compression Packing

and Sealing materials in the world

• Employing around 350 people

• State-of-the-art Automatic and Semi-automatic machinery

• Strong Research and Development cell

• High quality standards

• Strong and reputed brands such as Pacmaan and Rolgard in its fold

• Backed by a strong Distribution Network in Asia Pacific, the Gulf, Europe,

USA, South America and Africa

Our business overview

What we make

Compression Packing

Insulation

Expanded PTFE Products

Graphite Gasket

Speciality LubricantLow Emission Packing

Industrial Polymer Products

What we make

GRAPHITE GASKETS

EXPANDED PTFE PRODUCTS

INDUSTRIAL POLYMER PRODUCTS

SPECIALITY LUBRICANTS

INSULATIONS

COMPRESSION PACKINGS LOW EMISSION PACKING

• Braided and die moulded packings in

flexible graphite, graphite fibre, carbon

fibre, PTFE, aramid, spun aramid,

novoloid, spun novoloid, expanded

PTFE, expanded PTFE graphite,

graphited PTFE, synthetic, cotton, ramie,

hybrids etc yarns

• Soot blower packings

• Body seals

• Hollow/solid rubber core packings

• Tank lid packings

• Low fugitive emission valve packing sets

• Pressure seal rings

• Flexible graphite gasket

sheets/cut gaskets—non

metallic/ metallic/tanged

• Fibre glass ropes, cloth, tapes, sleeves

• Ceramic fibre ropes, cloth, tapes,

sleeves - metallic/ non metallic, paper,

mats, gloves

• Silica fibre ropes, cloth, tapes, 3D

fabrics, mats, gloves

• Speciality insulation products

• Joint sealant tapes

• Gasket sheets

• Valve stem packings

• Moulded, sintered and precision

machined parts in PTFE—

virgin/filled grades (carbon,

graphite, glass, bronze, mos2,

special grades), TFM, PEEK etc

• Valve seats

• Valve packing sets, V rings etc

• Moulded Rods, bushes,

sheets etc

• Compressor Piston rings, Bearing

rings

• Paper mill machinery components

• Rolgard lithium based grease

fortified with PTFE

• Mos2 & Graphite Based Greases

• Engaard Oil Additives

• Low Emission Packing complying

to API 622, API 624, ISO 15848

• API 641—under progress

Head office

Modern office in the central business district

of Kolkata with easy access from the Kolkata

International Airport, just 16 km away

Total Area—800 sq metre

State-of-the-art manufacturing facility with

close access, around 28 km from Kolkata

International Airport and around 9 km from

Kolkata Port

National highway is around 8 km

Total area—25,000 sq metre

Covered area—5,000 sq metre

Number of Braiding Machines—42

Number Compression Moulding Presses—40

Number of Turning Lathes—13

Number of CNC Machining Centres—4

SPM—8 custom made special purpose

machines for several processes

Our manufacturingfacility

Our manufacturingfacility

Emission test facility

• ADIXEN ASM 310 Leak Detector

• ADIXEN ASM 142 Leak Detector

• MAXIMATOR Gas Booster

• Remote operated high pressure

Test Bunker

• Cryogenic Test Bunker

• Temperature: -196˚C to +538˚C

• Pressure: Up to 2500#

(ASME B 16.34)

ALCATEL adixen to check leakage Leakage measurement by sniffing

ALCATEL adixen to check leakage MAXIMATOR gas boosterLeakage measurement by vacuum method

Low emission testing

For Valves

•Gate Valve

•Globe Valve

•Trunion Mounted Ball

Valve

For Standards

•API 622

(with helium)

•API 624

(with helium)

•ISO 15848

(with helium)

•API 641—under progress

Low

Emission

Packings

Pacmaan® NA B-3+707

Service Conditions

Steam, Hydrocarbons, Hydrogen, Catalysts,

Oils and Gases, Acid and Alkali etc

Temperature -196°C to +540°C

Pressure: 425 bar

pH 0 to 14

Applications Valves

• The most advanced technology valve packing set designed for high pressure

application and extreme performance

• Tested and complied as per SHELL SPE 77/312, Tightness class B with

different valve manufacturers

• Tested at Yarmouth Research & Technology, USA and complied as per API 622,

2nd edition with 25 ppm average leakage

• Tested at Yarmouth Research & Technology, USA as per API 589 & 607 Fire

Safe standard

• Packing set made from high quality braided and moulded Graphite in a unique

configuration

• The braided end rings are excellent wiper rings, prevent build up of free

graphite/contamination on the valve stem, increases extrusion resistance,

pressure resistance and dimensional stability

• Packing set treated with a high temperature resistant solid lubricating agent

to reduce friction even at elevated temperature

• Packing set treated with sacrificial corrosion inhibitor to prevent valve

stem corrosion

Combination Set consisting of NA B-3 Inconel jacketed expanded graphite

braided packing as end rings and NA 707 Flexible pure graphite die-formed

packings as intermediate rings

We have passed the following tests for this packing

API 622 FE Test at Yarmouth Research & Technology, USA

Average leakage 25 ppm over 1510 cycles

API 622 Corrosion Test at Yarmouth Research & Technology, USA

•0% corrosion at ambient for 28 days and ˂10% corrosion at 300˚F for

35 days for end rings

•˂10% corrosion at ambient for 28 days and ˂10% corrosion at 300˚F

for 35 days for intermediate rings

API 622 Materials Test at Yarmouth Research & Technology, USA

For weight loss, density, lubricant and leachables

Pacmaan®

NA B-3+707

API 622 FE Test Report extracts below

Pacmaan®

NA B-3+707

This packing is being tested for API 624 qualification at

Poyam

Walwoth

Larsen n Toubro

Flowserve VOGT

KSB

Velan

Pacmaan®

NA B-3+707

Pacmaan®

NA B-3+707

API 624 KSB and Poyam report extracts

Pacmaan® SP-1

Service Conditions:

Steam, Hydrocarbons, Hydrogen, Catalysts,

Oils and Gases, Acid and Alkali etc

Temperature: -196°C to +450°C

Pressure: 425 bar

pH: 0 to 14

Applications Valves

• The most advanced and revolutionary technology all braided valve packing set

designed for extreme performance

• An ‘ULTRA’ low emission packing set tested at Yarmouth Research and

Technology, USA & passed as per API 622, 2nd edition with 12 ppm average

leakage

• Qualified as per ISO 15848, Part-1 without any gland adjustment for

temperature range -196°C to +400°C and up to Class 1500

• Tested at Yarmouth Research & Technology, USA as per API 589 & 607 Fire

Safe standard

• Developed after extensive developmental process with series of testing at it’s

own state of the art research & development laboratory

• Tested for weight loss, material test and leachables at an independent

laboratory in the US. Weight loss in oxygen-rich environment at 900˚F is 2.9%

and at 1000˚F is 14.3%

• Exhibit almost leak free performance for small forged steel valves

• Packing set treated with sacrificial corrosion inhibitor to prevent valve stem

corrosion

We have passed the following tests for this packing

API 622 FE Test at Yarmouth Research & Technology, USA

Average leakage 12 ppm over 1510 cycles

API 622 Corrosion Test at Yarmouth Research & Technology, USA

˂10% corrosion at ambient for 28 days and ˂20% corrosion at 300˚F

for 35 days for intermediate rings

API 622 Materials Test at Yarmouth Research & Technology, USA

For weight loss, density, lubricant and leachables

Pacmaan®

SP-1

API 622 FE Test Report extracts below

Pacmaan®

SP-1

This packing is being tested for ISO 15848 qualification at

Poyam

Velan

Larsen n Toubro

XOMOX

KSB

Cameron

NEWAY

SCORE

Pacmaan®

SP-1

• All tests passed ISO 15848 FE BH-CO2-SSA0 from ¾” to 10”,

pressure rating 300# to 1500# and temperature range -196˚C

to +400˚C, some of the valves also qualified class AH

• Most of the tests were jointly carried out at our R&D

Laboratory at Kolkata and witnessed by TUV

Pacmaan®

SP-1

Pacmaan®

SP-1

Pacmaan® ISO 15848 Low Emission Result with Score Valves

Pacmaan®

SP-1

Pacmaan® ISO 15848 Low Emission Result with Velan Valve

Pacmaan®

SP-1

Pacmaan® ISO 15848 Low Emission Result with XOMOX

Pacmaan®

SP-1

Pacmaan® ISO 15848 Low Emission Result with Velan

Pacmaan®

SP-1

Pacmaan® ISO 15848 Low Emission Result at Cryogenic

Pacmaan®

SP-1

Pacmaan® ISO 15848 Low Emission Result with Neway

Pacmaan®

SP-1

Pacmaan® ISO 15848 Low Emission Result with Velan

Pacmaan®

SP-1

Pacmaan® ISO 15848 Low Emission Result with Velan Valve

Pacmaan®

SP-1

Pacmaan® ISO 15848 Low Emission Result with KSB

Pacmaan®

SP-1

Pacmaan® ISO 15848 Low Emission Result with POYAM

Products

for the

Valve

Industry

Valve Industry Products

Trunion Mounted Ball Valves

• Flexible Graphite Body Seal

• Flexible Graphite Body Seal with PTFE

Reinforcement in the ID

• Flexible Graphite Body Seal Coated with Xylon

(Food Grade PTFE)

• Gland Packing


Floating Ball Valves

• Gland Packing

• Valve Seats Make from Polymers like PTFE,

TFM etc (Both Virgin and Filled Grade Like

Carbon Filled, Glass Filled, Glass Mos2 Filled,

Calcium Meta-silicate Filled etc)


Gate Globe Check Valves

•Flexible Graphite Gland Packing

•Combination Packing Set Consisting of Expanded Yarn Braided Pre-

formed Ring as End Rings and Flexible Graphite Moulded Ring as

Intermediate Rings

•Combination Packing Set Consisting of Expanded Yarn Braided

•Pre-formed Ring as End Rings and Flexible Graphite Moulded Ring

as Intermediate Rings in Cup-N-Cone Profile PTFE Braided Packings

Combination Packing Set Consisting of Expanded Yarn Inconel

Jacketed Braided Pre-formed Ring as End Rings

and Flexible Graphite Moulded Ring as Intermediate Rings

in Cup-n-cone Profile

•Low Emission Packing

•Graphite Pressure Seal Gasket

•Graphite Pressure Seal Gasket with SS Anti-extrusion End Caps


Knife Gate Valves

• Acrylic Fibre Packing Impregnated with PTFE and Lubricant

• Copper Wire Braided Packing

• Aramid Fibre Packing (on the edges) with Expanded PTFE

Graphite Fibre Faces with a Black Solid Silicon Rubber Core

at the Centre

• Flexible Graphite or Carbon/Graphite Fibre Braided Packing


Butterfly Valves

• Special Filled Grade PTFE Sintered and

Machined Seat with Wire Winding (RTFE Seats)

for Soft Seated Valves

• Special PTFE Packing Set Consisting of Sintered

PTFE as End Rings and Braided PTFE as

Intermediate Rings


Control Valves

• Combination Packing Set Consisting of Expanded

Yarn Braided Pre-formed Ring as End Rings and

Flexible Graphite Moulded Ring as Intermediate

Rings Graphite/Caron Fibre Braided Packing

• PTFE Yarn Braided Ring

• PTFE Yarn Braided Ring with Carbon Core

• PTFE Yarn Braided Ring with Aramid Core

Pacmaan® NA 710Pressure Seal ring

Service Media & Conditions Superheated and

Saturated Steam, all Non- Oxidizing Liquids and

Gases, Hydrocarbons, Dyes and Chemicals,

Fuel Oil and Lube Oil etc


Pressure: 500 Bar

pH: 0 to 14

Applications Valves Bonnets

• Much better substitute of SOFT IRON GASKETS

• Vertical reinforcement of SS Wire net provides Superb Mechanical Strength

• Does not damage parent equipment

• Approved by a host of valve makers

• All types of cross sectional profiles available

Flexible Pure Graphite Pressure Seal Ring/Self Sealing Ring

reinforced with SS Wire Net

Service Media & Conditions

Superheated and Saturated Steam,

all Non- Oxidizing Liquids and Gases,

Hydrocarbons, Dyes and Chemicals,

Fuel Oil and Lube Oil etc


Pressure: 500 Bar

pH: 0 to 14

Applications Valves Bonnets

• Much better substitute of SOFT IRON GASKETS

• SS 304/316 anti-extrusion end caps on top and bottom provide superb

anti-extrusion property

• Vertical reinforcement of SS Wire net provides Superb Mechanical Strength

• Does not damage parent equipment

• Approved by a host of Valve manufacturers

• All types of cross sectional profiles available

Flexible Pure Graphite Pressure Seal Graphite Gasket

reinforced with SS wire net and with SS anti-extrusion SS

end caps on top & bottom

Pacmaan® NA 710 V

Pacmaan® NA 710 V

Qualification test by Velan

Pacmaan® NA 710 V

Qualification test by Crane

Service Media & Conditions Superheated

and Saturated Steam, all Non- Oxidizing

Liquids and Gases, Hot Ash, Hydrocarbons,

Dyes and Chemicals, Fuel Oil and Lube Oil etc


pH: 0 to 14

Applications Trunion Mounted Ball Valves

• The Body seals are made to accuracy with a perfect finish

• High purity of Graphite: 99.5–99.9% with low chloride content

• Also available with SS wire mesh reinforcement inside

• Also available with a coating of food grade PTFE for food and

pharmaceutical applications

• High grade Flexible Graphite die moulded rings in specific dimensions to suit

Ball Valves, Trunion Mounted Ball Valves etc

Flexible Pure Graphite die moulded Body Seals

Pacmaan® NA 714

Service Media & Conditions Water,

Chilled water, Cooling water, Solvent, Mild

abrasives, Brine, Salt water, Mild acid and

Alkali, foodstuff etc

Temperature: 260°C max

Velocity: 15 m/s

pH: 2 to 12

Applications Pumps & Valves, Knife Gate

Valves

• A general purpose packing with good chemical resistance and high tensile

strength

• Thorough impregnation of PTFE provides trouble free startup and low

friction operation

• A high density packing, good for crystallising media

• A filament core provides mechanical strength and dimensional stability

• Widely used for Knife Gate Valves

• Preformed rings available

Synthetic fibre interlock braided packing impregnated with

PTFE and break in lubricant

Pacmaan® NA 730

Service Media & Application Knife edge

Gate Valves for Slurry Lines, Sludge and

Viscous Media Handling, Pulp and Paper

Stock Lines, Dry Solid and Powder

Handling, High Temperature Gas Lines

and many more

Temperature: 280°C max

pH: 0 to 14

• Latest development for Knife Gate Valve industry replacing conventional

packing set of Acrylic fibre or PTFE braided Packing with Copper wire

braided anti-extrusion ring at top and bottom

• The unique structure of the packing, makes the packing one of the best

performers for heavy duty corrosion and abrasion resistance on the toughest

liquid slurry and dry material handling application

• Copper wire at the corner eliminates distortion under maximum differential

pressure while Acrylic fibre PTFE impregnated face ensures tight seating

• Copper being very soft and ductile reduces the wear and tear

A high grade unconventional braided Packing made from

Acrylic fibre yarns with PTFE impregnation and break-in

lubricant having copper wire at out corners, in interlock braid

Pacmaan® NA 731 CC

Available in rope & ring form

Service Media & Conditions Bleach Washer,

Caustics, Non-Abrasive Liquor, Dm Water,

Condensate, Acids, Hypo, Boiler Feed water,

Fuel-Lube oil, Acid and Alkali Regeneration

Temperature: -200 to +280°C max

Pressure : 200 bar (static), 38 bar (rotary),

100 bar (reciprocating)

Shaft Speed: 28 m/sec (rotary), 3 m/sec

(reciprocating)

pH: 0 to 14

Applications Pumps, Agitators, Mixers,

Valves, Washers

• A superb choice of rotary as well as static equipment packing needs

• Made from Expanded PTFE Graphite yarns having excellent chemical

resistance and heat dissipation properties

• The packing is proven over a wide range of applications including feed

water, harsh chemicals, caustics, oils, mild slurries etc

• Excellent dimensional stability

• Does not burn on startup, low coefficient of friction

High grade Expanded PTFE Graphited yarn packing

in Interlock braid

Pacmaan® NA 758 H

Available in rope & ring form

Pacmaan®

Industrial

Polymer

Products

• Moulded, sintered, precision machined parts available in Virgin

as well as with fillers such as carbon, graphite, glass, mos2,

bronze, special compositions

• Rods

• Bushes

• Sheets

• Gland Packing sets

• Compressor Bearing Rings/Piston Rings/Sealing Rings

• Seal Rings

• Ball Valve Seats

• Valve Bearings

• Paper Mill Machinery Components

• Valve Bearings

• Custom made parts

PTFE • PEEK • TFM • RTFE • Filled grades of polymers

Polymer Products

ISO 9001:2008 QMS

Certification by DNV

The NetherlandsAPI 622, API 589 & 607

Saudi Aramco

SHELL

ADNOC BOROUGE

Approvals &

Certifications

• Flexible manufacturing facility to take up short lead time

orders to meet customers’ urgent demand

• High pressure test facility and equipped with simulating

site condition for chemical resistance, abrasion

resistance etc as per EN16752 for product

development and ensure continuous conformance

• Separate product development facility and manpower

for product development, already developed several

products for VELAN, CRANE, PENTAIR, BONNEY

FORGE

• Dedicated ‘QuickShip’ department with separate

inventory, machine and manpower to meet customers’

urgent need in super critical situation, a value added

service

• Manufacturing facility and products comply to REACH

regulations and RoHS

• Backed by strong distribution network in Asia Pacific,

Gulf, Europe, USA, South America, Africa, South East

Asia and Australia

Service and strength

Worldwide presence

Our Valued

Customers

Globally

INDUSTRIES

SERVED

• Shipping Industry

• Steel Plants

• Aluminium Plants

• Paper Mills

• Sugar Mills

• Fertiliser Plants

• Chemical Plants

• Power Plants

• Valve Repair Shops

• Valve Manufacturers

• Pump Manufacturers

• OEMs

• Refineries

• Petrochemicals

• Onshore and Offshore

Oil Platforms

• Thermal Power Stations

• Gas Power Stations

• Hydro Power Stations

Industries we serve

Exhibitions

Participated

Valve World Expo,

Dusseldorf, Germany

Achema, Frankfurt

Germany

Paperex

New Delhi

India

Petrotech

New Delhi

India

Product

Packaging

Thank you

an - jd · pdf fileto api 622, api 624, iso 15848 • api 641—under progress. head...

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