an overview of proplex t in aquafeeds
TRANSCRIPT
An overview of PROPLEX T in aquafeeds
A high-quality protein source from dried fermentation biomass
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Alternative ProteinsPoised to accelerate● Concerns over price, supply, and sustainability of
fish meal and oil is driving research for alternative proteins
● Increasing global population and per capita consumption of seafood highlights the need for alternative proteins
● To meet the demand of feed production, alternative proteins will need to fill the void in formulation.
● Emerging alternative proteins include single cell proteins (e.g., SCP; algae, fungi, yeast, and bacteria), animal byproducts, fishery byproducts, and plant proteins (e.g., fermented SBM and DDGS).
Source of figures: FAO The State of World Fisheries and Aquaculture 2016
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PROPLEX T - Dried Fermentation BiomassOverview
● Co-product of threonine manufacturing process
● Fermentation process uses a strain of bacteria with a carbohydrate sugar
● The bacteria is separated from the threonine to create the biomass
● Bacteria - higher protein than other SCP sources such as algae, fungi, and yeast
● Excellent amino acid profile & digestibility
● No animal proteins
● No known anti-nutritional factors
Typical Nutrient CompositionMoisture 4.5%Crude protein 74.0%Crude fat 6.6%Ash 2.5%Gross energy 5,701 kcal/kg
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Threonine Manufacturing Process Overview
Fermentation Media Fermentation Screening /
Filtration
Purification Biomass
Evaporation
Purification
Bulk L- Threonine
Amino Acid Distribution
Drying
Oil
Packaging Distribution
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Animal Proteins Plant Proteins
What Products Does PROPLEX T Replace?
• Fish meal
• Blood meal
• Meat and bone meal
• Shrimp meal
• Squid meal
• Poultry by-product meal
• Feather meal
• Soybean meal
• Canola meal
• Corn gluten meal
• Fermented products
• Protein isolates
• Protein concentrates
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PROPLEX TA high-quality protein source
Source: Almeida et al. 2014
5.11
1.83
4.15
7.24
5.20
2.15
3.45
4.52
1.06
5.10
3.70
1.43
2.64
4.374.76
1.68
2.38 2.39
0.63
3.02
0
1
2
3
4
5
6
7
8
Arg His Ile Leu Lys Met Phe Thr Trp Val
% (a
s fe
d)
Essential Amino Acids
PROPLEX T
Fish Meal
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Amino Acid Fish meal, Menhaden Select1 Aquaculture Poultry Swine
Arginine 75.5 95.7 98.6 94.9Histidine 65.5 93.1 95.7 91.8Isoleucine 70.4 93.6 98.4 92.5Leucine 71.6 94.3 98.7 92.0Lysine 70.3 93.6 95.8 92.7Methionine 80.5 95.5 98.5 92.0Phenylalanine 67.3 92.4 98.1 91.2Threonine 64.5 92.4 97.9 93.9Tryptophan NT2 NT 97.9 95.0Valine 70.4 89.4 97.4 90.81 Digestibility coefficients based on rainbow trout trials2 Not Tested
Digestibility Coefficients (%) of PROPLEX T Across Species
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PROPLEX T in Catfish Diets: Substitute SBM
Source: ADM Research Trial (D. Allen Davis, Auburn University)
• Juveniles (~14 g)• 15 fish/tank• 4 tanks/treatment• Trial length: 8 weeks
1.43 1.36 1.37 1.39 1.73 1.590.0
1.0
2.0
0 4 8 12 16 20
FCR
81.7 100.0 88.3 81.7 90.0 81.70
20
40
60
80
100
0 4 8 12 16 20
Survival (%)
59.7 64.0 62.4 64.1 52.6 51.70
20
40
60
80
0 4 8 12 16 20
Final Weight (g)
abca ab a
bc c
340.1 364.1 353.6 361.8 278.6 278.9100150200250300350400
0 4 8 12 16 20
Weight Gain (%)
aba ab a
b b
RESULT
• Better growth rate up to 12% inclusion rate compared to SBM
• No significant difference in FCR (1.36-1.73) or survival (81.7-100%)
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RESULT
PROPLEX T in Practical Shrimp Diets
Source: X Qiu and A. Davis, in process
• Juveniles (~2.3 g)• 10 shrimp/tank• 4 tanks/treatment• Trial length: 6 weeks
• No significant difference in weight gain (316.9-359.3 g), survival (84-88%), FCR (1.53-1.70), or Protein Retention Efficiency (31.1-35.9)
• PROPLEX T can be included up to 12% in practical diets
338.9 359.3 338.0 347.1 316.9280
300
320
340
360
380
0 2 4 6 12
Weight Gain (%)
86 84 84 88 8680
82
84
86
88
90
0 2 4 6 12
Survival (%)
1.61 1.53 1.65 1.57 1.701.3
1.4
1.5
1.6
1.7
1.8
0 2 4 6 12
FCR
34.9 35.9 33.2 32.5 31.10
10
20
30
40
0 2 4 6 12
Protein Retention Efficiency
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RESULT
Ingredient1 Control (0) PROPLEX T (4) PROPLEX T (8) PROPLEX T (12)PROPLEX T 0.0 4.3 8.5 12.8Menhaden fish meal 15.0 10.0 5.0 0.0Poultry byproduct meal 8.0 8.0 8.0 8.0Soybean meal 34.0 34.0 34.0 34.01Other ingredients include: menhaden fish oil, corn starch, whole wheat, vitamin and mineral premixes, choline chloride, Stay C, CaP-dibasic, lecithin, and amino acids
Pompano using PROPLEX T to Reduce FM
Source: Rhodes, M.A., Y. Zhou, and D.A. Davis. 2015. Use of dried fermented biomass as a fish meal replacement in practical diets of Florida Pompano, Trachinotus carolinus. J. of Applied Aquaculture. 27:29-39.
• Juveniles (~8.1 g)• 20 fish/tank• 3 tanks per treatment• Trial length: 10 weeks
• There was no significant difference in final weight (64.5g-79.5 g), survival (81.7%-96.7%), percent weight gain (711.6%-879.0%), or FCR (2.1-2.0).
• PROPLEX T can be included up to 12.8% in practical diets and higher levels should be evaluated
856.3 818.6 879.0 711.60
100200300400500600700800900
1000
0 4 8 12
Weight Gain (%)
81.7 96.7 86.7 91.750
60
70
80
90
100
110
0 4 8 12
Survival (%)
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RESULT
Ingredient1 Control (0) PROPLEX T (4) PROPLEX T (9) PROPLEX T (14)PROPLEX T 0.0 4.5 9.0 13.5Menhaden fish meal 28.5 25.7 22.8 20.0Dex starch 15.0 15.0 15.0 15.0Soybean meal 38.4 34.5 30.7 26.91Other ingredients include: menhaden fish oil, vitamin and mineral premixes, CMC, amino acids, and Celufil
PROPLEX T in Practical Red Fish Diets
Source: Rosales, M., S. Castillo, C. Pohlenz, and D.M. Gatlin. 2017. Evaluation of dried yeast and threonine fermentation biomass as partial fish meal replacements in the diet of red drum Sciaenops ocellatus. Animal Feed Science and Technology. 232:190-197.
• Juveniles (~8.0 g)• 20 fish/tank• 3 tanks per treatment• Trial length: 8 weeks
• No significant difference in weight gain (632-702 g), feed efficiency (0.90-0.96), or survival (95-98.3%)
• PROPLEX T can be included up to 13.5% (30% of CP) in practical diets and higher levels should be evaluated
630 680 702 6320
100200300400500600700800
0 4 9 14
Weight Gain (%)
0.90 0.95 0.96 0.900.75
0.80
0.85
0.90
0.95
1.00
0 4 9 14
Feed Efficiency
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PROPLEX T – Dried Fermentation BiomassResearch Recap
● Accepted by a variety of species– Additional trials
in progress (e.g. Atlantic salmon)
Wide Acceptance
5-10% Inclusion
Palatability Concerns
Suitable Alternative
● Best growth performance appears to be around 5-10% inclusion level for most species– Higher inclusion
levels accepted by some species
● Palatability issues at high inclusion levels (>15%) for some species
● Suitable alternative to FM and other protein sources (e.g., SBM, concentrates, and isolates) in practical formulations
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PROPLEX T – Dried Fermentation BiomassSummary
Viable alternative
Added flexibility
to formulation
Consistenthigh-
quality protein source
74% crude
proteinHighly
digestible
Excellent amino acid
profile
Aquaculture: recommended
inclusion level of 5%