Sheet1ANALISA EKONOMI1Chemical Engineering plant cost indexNoTahunIndeksIndeks1.0001996381.700381.72.0001997386.500386.53.0001998389.500389.54.0001999390.600390.65.0002000394.100394.16.0002001394.300394.37.0002002395.600395.68.0002003402.000402.09.0002004444.200444.210.0002005468.200468.211.0002006499.600499.612.0002007525.400525.413.0002008575.400575.4Harga Jual Formaldehid CEP per kg0.676USD/kg14.0002009521.900521.9Harga Jual Formaldehid CEP per tahun16,904,859.457USD15.0002010550.800550.816.0002011585.700585.7Raw Material Inventory17.0002012584.600584.6Methanol1 dollar13,020.000rupiah18.0002013567.300567.3Dipersiapkan selama 7 hari221,401.321kg42,130.00019.0002014579.700579.7Harga methanol per kg0.230USD20.0002015614.237Total Harga Methanol50,922.304USD21.0002016628.097Katalis22.0002017641.957Dipersiapkan selama 1 tahun546.281kg23.0002018655.817Harga katalis per kg109.860USD24.0002019669.680669.677Total harga Katalis60,014.414USDTotal Raw Material110,936.718USD2Equipment Cost in 2019NoKodeJumlahNama AlatVariabel PembantuNilaiSatuanKapasitasSatuan StandardTahun Reff standardHarga pda tahun Reff (USD)Indeks pada tahun reffIndeks pada tahun 2019Harga Pada tahun 2019 (USD)Harga pada tahun 2019 (Rp)1AB-011AbsorberDiameter3.251ft39.013inchpeters (1991)4,249.801355.323669.6778,009.595104,284,930.0602B-011Air+Recycle Gas BlowerKapasitas1,292.680ft3/menit1,292.680ft3/menitmatche.com (2014)32,400.000579.700669.67737,428.894487,324,196.1163FL-011Air FilterKapasitas11,200.947kg/jam11,200.947kg/jammatche.com (2014)60,337.208579.700669.67769,702.313907,524,110.8514FR-011FlareKapasitas----matche.com (2014)245,446.565521.900669.677314,945.1634,100,586,016.3325FS-011Flow SplitterKapasitas----matche.com (2014)722.567579.700669.677834.71810,868,032.3756HE-011Reactant PreheaterLuas Perpan674.830ft2674.830ft2matche.com (2014)36,000.000579.700669.67741,587.660541,471,329.0187HE-021Product CoolerLuas Perpan287.410ft2287.410ft2matche.com (2014)17,100.000579.700669.67719,754.138257,198,881.2838P-011Methanol PumpKapasitas8.930gall/menit8.930gall/menitAries (1954)110.000218.246669.677337.5304,394,637.4839P-021Formaldehyde PumpKapasitas20.950gall/menit20.950gall/menitAries (1954)-218.246669.677563.0047,330,314.30910P-031Dowtherm Pumpkapasitas280.350gall/menit280.350gall/menitAries (1954)-218.246669.6772,669.44834,756,218.32011R-011Reactor/ConverterKapasitas3.039m3802.904gallmatche.com (2014)33,400.000579.700669.67738,584.106502,365,066.36612T-011Buffer Tank MethanolKapasitas310.171m381,938.403gallmatche.com (2014)83,800.000579.700669.67796,806.8301,260,424,926.99113T-021Formaldehyde TankKapasitas639.833m3169,025.994gallmatche.com (2014)134,100.000579.700669.677154,914.0322,016,980,700.59114T-031Dowtherm TankKapasitas2,376.528m3627,812.298gallmatche.com (2014)314,600.000579.700669.677363,429.9374,731,857,780.80515V-011VaporizerLuas Perpan31.840m2342.720ft2matche.com (2014)20,300.000579.700669.67723,450.819305,329,666.08516WHB-011Waste Heat BoilerQ yang diserap547.093kJ/s547.093kJ/smatche.com (2014)238,900.000579.700669.677275,980.3303,593,263,902.843T O T A L1,448,998.51818,865,960,709.8293Purchased Equipment Cost (PEC)Harga Alat (Equipment Cost, EC)1,448,998.518USDBiaya Pengangkutan sampai pelabuhan (15% EC)217,349.778USDProvisi Bank (0,25% EC)3,622.496USDEkspedisi Muatan Kapal Laut (1% EC)14,489.985USDAsuransi Pengangkutan (1% EC)14,489.985USDPajak Barang Impor (15% EC)217,349.778USDTOTAL PEC1,916,300.541USD4Biaya Pemasangan Alat (Equipment Installation Cost)1 man hour asing20.000USD1 man hour Indonesia20,000.000Rupiah1.536USDJumlah Man Hour114,025.629manhourBiaya Tenaga Kerja Asing114,025.629USDBiaya Tenaga Kerja Indonesia499,190.544USDResumeMaterial210,793.059USDTenaga Kerja Asing114,025.629USDTenaga Kerja Indonesia499,190.544USDTOTAL BIAYA INSTALASI (EIC)824,009.232USD5Biaya Pemipaan (Piping Cost)Material 49% PEC938,987.265USDLabor 37% PEC709,031.200USD

ResumeMaterial938,987.265USDOngkos Buruh709,031.200USDTOTAL BIAYA PEMIPAAN1,648,018.465USD6Biaya Instrumentasi (Instrumentation Cost)Material 24% PEC459,912.130USDLabor 6% PEC114,978.032USDJumlah Manhour21,379.806manhourBiaya Tenaga Kerja Asing21,379.806USDBiaya Tenaga Kerja Indonesia93,598.227USD

ResumeMaterial459,912.130USDBiaya Tenaga Kerja Asing21,379.806USDBiaya Tenaga Kerja Indonesia93,598.227USDTOTAL BIAYA INSTRUMENTASI 574,890.162USD7Biaya Insulasi (Insulation Cost)Material 3% PEC57,489.016USDLabor 5% PEC95,815.027USD

ResumeMaterial57,489.016USDOngkos Buruh95,815.027USDTOTAL BIAYA INSULASI153,304.043USD8Biaya Listrik (Electrical Cost)Material 30% PEC574,890.162USDLabor 10% PEC191,630.054USDTOTAL BIAYA LISTRIK766,520.216USD9Bangunan Luas Bangunan diperkirakan9,980.000m2Harga Bangunan diperkirakan2,500,000.000rupiah192.012USDTotal Harga Bangunan24,950,000,000.000rupiah1,916,282.642USDTotal Process and Auxiliary Cost 10% PEC191,630.054USDTOTAL BIAYA BANGUNAN2,107,912.696USD10TanahLuas Tanah Diperkirakan22,080.000m2Luas Tanah + Jalan Diperkirakan24,000.000m2Harga Tanah Diperkirakan1,000,000.000rupiahTotal Biaya Tanah24,000,000,000.000rupiah1,843,317.972USDTotal Process and Auxiliary Cost 10% PEC191,630.054USDTOTAL BIAYA TANAH2,034,948.026USD11UtilitasBiaya Utilitas 40% PEC766,520.216USD12EnvironmentalBiaya Lingkungan574,890.162USDNoPHYSICAL PLANT COSTUSD1Purchased Equipment Cost (PEC)1,916,300.5412Biaya Pemasangan Alat (Equipment Installation Cost)824,009.2323Biaya Pemipaan (Piping Cost)1,648,018.4654Biaya Instrumentasi (Instrumentation Cost)574,890.1625Biaya Insulasi (Insulation Cost)153,304.0436Biaya Listrik (Electrical Cost)766,520.2167Bangunan 2,107,912.6968Tanah2,034,948.0269Utilitas766,520.21610Environmental574,890.162TOTAL PPC11,367,313.76113Engineering and ConstructionBiaya Engineering and Construction 20% PPC2,273,462.752USDDirect Plant Cost (DPC)USDPPC + Engineering and Construction13,640,776.51314Contractor FeeBiaya Contractor Fee 4-10 % DPC1,364,077.651USD15ContigencyBiaya Contigency 25% DPC3,410,194.128USDNoFixed Capital InvestmentUSD1Direct Plant Cost (DPC)13,640,776.5132Contractor Fee1,364,077.6513Contigency3,410,194.128TOTAL FCI18,415,048.29216Raw Material InventoryMethanolDipersiapkan selama 7 hari221,401.321kg47.143Harga methanol per kg0.204USDTotal Harga Methanol 1 bulan45,165.870USDKatalisDipersiapkan selama 1 tahun546.281kgHarga katalis per kg109.860USDTotal harga Katalis60,014.414USDTOTAL RAW MATERIAL105,180.283USD17In process InventoryWaktu Operasi3.000jamBiaya Dalam Operasi1,679.841USDTOTAL IN PROCESS INVENTORY1,679.841USD18Product InventoryProduct Inventory806,323.778USDTOTAL PRODUCT INVENTORY806,323.778USD19Extended CreditBiaya Extended Credit1,612,647.555USDTOTAL EXTENDED CREDIT1,612,647.555USD20Available CashBiaya Available Cash739,130.130USDTOTAL AVAILABLE CASH739,130.130USDNoWorking Capital Investment (WCI)USD1TOTAL RAW MATERIAL105,180.2832TOTAL IN PROCESS INVENTORY1,679.8413TOTAL PRODUCT INVENTORY806,323.7784TOTAL EXTENDED CREDIT1,612,647.5555TOTAL AVAILABLE CASH739,130.130TOTAL3,264,961.587Total Capital InvestmentUSDFCI + WCI21,680,009.87921Bahan BakuKapasitas Produksi25,000.000ton/tahunSatu Tahun Operasi330.000hariPendirian Pabrik 20192,019.000Kebutuhan Bahan Baku untuk 1 tahunMethanol10,437,490.867kgKatalis546.281kgHarga Methanol2,129,248.137USDHarga Katalis60,014.414USDTotal Biaya Bahan baku2,189,262.551USD22Labor CostJabatanJumlahGaji/Bulan Gaji/tahunKepala sub seksi 246,500,000.0001,872,000,000.000proses, peng lab, pemeliharaan, utilKaryawan / operator1206,250,000.0009,000,000,000.000Satpam63,500,000.000252,000,000.000Medis17,250,000.00087,000,000.000Paramedis45,750,000.000276,000,000.000Sopir43,250,000.000156,000,000.000Pesuruh & CS43,000,000.000144,000,000.000TOTAL rupiah35,500,000.00011,787,000,000.000TOTAL USD2,726.575905,299.53923SupervisiJabatanJumlahGaji/Bulan Gaji/tahunDirektur118,000,000.000216,000,000.000Kepala Bagian510,000,000.000600,000,000.000Kepala Seksi137,500,000.0001,170,000,000.000TOTAL (Rupiah)17,500,000.0001,770,000,000.000TOTAL (USD)1,344.086135,944.70024MaintenanceMaintenance Cost 2% FCI368,300.966USDTOTAL MAINTENANCE 368,300.966USD25Plant SuppliesPlant Supplies 15% maintenance55,245.145USDTOTAL PLANT SUPPLIES55,245.145USD26Royalties & PatentRoyalties & Patent 1% sales169,048.595USDTOTAL ROYALTIES & PATENT169,048.595USDHarga Formaldehid per kg0.676USDHarga Formaldehid per tahun16,904,859.457USD27UtilitasBiaya Utilitas 25% bangunan dan contigency1,379,526.706USDTOTAL BIAYA UTILITAS1,379,526.706USDTotal Direct Manufacturing Cost (DMC)NoDirect Manufacturing CostUSD1Total Biaya Bahan baku2,189,262.5512Labor Cost905,299.5393Supervisi135,944.7004Maintenance368,300.9665Plant Supplies55,245.1456Royalties & Patent169,048.5957Utilitas1,379,526.706TOTAL MANUFACTURING COST5,202,628.20228Payroll OverheadPayroll Overhead 15% (labor cost + Supervisi cost)156,186.636USDTOTAL PAYROLL OVERHEAD156,186.636USD29LaboratoriumLaboratorium 10% (Labor cost + Supervisi Cost)104,124.424USDTOTAL LABORATORIUM104,124.424USD30Plant OverheadPlant Overhead 50% (labor cost + supervisi cost)520,622.120USDTOTAL PLANT OVERHEAD520,622.120USD31Packaging and ShippingPackaging and Shipping 4% harga penjualan676,194.378USDTOTAL BIAYA PACKAGING DAN SHIPPING676,194.378USDTotal Indirect Manufacturing CostNoIndirect Manufacturing CostUSD1Payroll Overhead156,186.6362Laboratorium104,124.4243Plant Overhead520,622.1204Packaging and Shipping676,194.378TOTAL INDIRECT MANUFACTURING COST1,457,127.55832DepresiasiDepresiasi 10% FCI1,841,504.829USDTOTAL BIAYA DEPRESIASI1,841,504.829USD33Property TaxesProperty Taxes 1% FCI184,150.483USDTOTAL PROPERTY TAXES184,150.483USD34AsuransiAsuransi 1% FCI184,150.483USDTOTAL ASURANSI184,150.483USDTotal Fixed Manufacturing CostNoFixed Manufacturing CostUSD1Depresiasi1,841,504.8292Property Taxes184,150.4833Asuransi184,150.483TOTAL FIXED MANUFACTURING COST2,209,805.795TOTAL MANUFACTURING COSTNoManufacturing CostUSD1Direct Manufacturing Cost5,202,628.2022Indirect Manufacturing Cost1,457,127.5583Fixed Manufacturing Cost2,209,805.795TOTAL MANUFACTURING COST8,869,561.55535Management SalariesNoJabatanJumlahGaji/bulan (Rp)Gaji total/tahun (Rp)1Direktur118,000,000.000216,000,000.0002Kepala BagianProduksi110,000,000.000120,000,000.000Teknik110,000,000.000120,000,000.000Pemasaran110,000,000.000120,000,000.000Umum110,000,000.000120,000,000.000Keuangan & adminis110,000,000.000120,000,000.0003Kepala SeksiProses17,500,000.00090,000,000.000Laboratorium17,500,000.00090,000,000.000Instrumentasi17,500,000.00090,000,000.000Utilitas17,500,000.00090,000,000.000Pemeliharaan17,500,000.00090,000,000.000Safety17,500,000.00090,000,000.000Pembelian17,500,000.00090,000,000.000Pemasaran17,500,000.00090,000,000.000Administrasi17,500,000.00090,000,000.000Keuangan17,500,000.00090,000,000.000Personalia17,500,000.00090,000,000.000Humas17,500,000.00090,000,000.000Keamanan17,500,000.00090,000,000.0004Kepala ReguProses46,500,000.000312,000,000.000Utilitas46,500,000.000312,000,000.000Laboratorium46,500,000.000312,000,000.000Keamanan46,500,000.000312,000,000.0005Karyawan / Operator1286,250,000.0009,600,000,000.0006Medis17,250,000.00087,000,000.0007Paramedis25,750,000.000138,000,000.0008Sopir43,250,000.000156,000,000.0009Pesuruh dan CS43,000,000.000144,000,000.000TOTAL (rupiah)174.000217,000,000.00013,359,000,000.000TOTAL (dollar)16,666.6671,026,036.86636Legal and AuditingLegal Fee and Auditing 3% (labor + supervisi + maintenance)42,286.356USDTOTAL LEGAL FEE AND AUDITING42,286.356USD37Peralatan KantorDisediakan Tiap Tahun60,000,000.000Rupiah4,608.295USDTOTAL BIAYA PERALATAN KANTOR4,608.295USDAdministration CostNoAdministrasiUSD1Management Salaries1,026,036.8662Legal and Auditing42,286.3563Peralatan Kantor4,608.295TOTAL ADMINISTRATION COST1,072,931.51738Sales ExpenseSales Expense 10% Harga Penjualan1,690,485.946USDTOTAL SALES EXPENSE1,690,485.946USD39Research and DevelopmentResearch 8% Harga Penjualan1,352,388.757USDTOTAL BIAYA RESEARCH AND DEVELOPMENT1,352,388.757USD40FinanceFinance 1% Capital Investment216,800.099USDTOTAL FINANCE216,800.099USDTotal General ExpenseNoGeneral ExpenseUSD1Administration Cost1,072,931.5172Sales Expense1,690,485.9463Research and Development1,352,388.7574Finance216,800.099TOTAL GENERAL EXPENSE4,332,606.319TOTAL PRODUCTION COSTNoProduction CostUSD1TOTAL MANUFACTURING COST8,869,561.5552TOTAL GENERAL EXPENSE4,332,606.319TOTAL PRODUCTION COST13,202,167.87341Percent Profit on SalesProduk Utama formaldehid)Produksi25,000.000ton/tahunHarga0.676USD/kgPenjualan pertahun16,904,859.457USDBiaya Produksi13,202,167.873USDKeuntungan Sebelum Pajak3,702,691.584USDTotal Pajak 20% keuntungan sebelum pajak740,538.317USDKeuntungan Setelah Pajak2,962,153.267USDPersen Profit on SalesPOS sebelum pajak0.21921.903%POS setelah pajak0.17517.522%

42Return on InvestmentROI sebelum pajak0.20120.107%ROI Setelah Pajak0.16116.086%

43Pay out Time (POT)POT sebelum Pajak3.321tahunPOT setelah pajak3.834tahun44Break Event PointFixed Manufacturing Cost (Fa)1.000Depresiasi1,841,504.829USD2.000Property Taxes184,150.483USD3.000Asuransi184,150.483USDTotal Fa2,209,805.795USDVariabel Cost (Va)1.000Bahan Baku2,189,262.551USD2.000Packaging and Shipping676,194.378USD3.000Utilitas1,379,526.706USD4.000Royalties & Patent169,048.595USDTotal Va4,414,032.230USDRegulated Cost (Ra)1.000Labor Cost905,299.539USD2.000Supervisi135,944.700USD3.000Payroll Overhead156,186.636USD4.000Laboratorium104,124.424USD5.000Total General Expense4,332,606.319USD6.000Maintenance368,300.966USD7.000Plant Supplies55,245.145USD8.000Plant Overhead520,622.120USDTotal Ra6,578,329.849USDSalesTotal Penjualan produk selama 1 tahun16,904,859.457USDBreak Event Point (BEP)53.047%45Shut Down PointShut Down Point (SDP)25.025%46Discounted Cash Flow (DCF)Salvage Value (SV)1,841,504.829USDtrial i0.2774860604n umur pabrik9.000tahun27.74860604%FCI18,415,048.292USDWCI3,264,961.587USDRuas Kiri196,455,867.9Depresiasi1,841,504.829USDRuas Kanan196,455,867.9CF5,020,458.195USD0.000

Dengan Trial diperoleh harga i (rate of return)0.27727.749%KapasitasFaVaRaSa02,209,8062,209,805.7954,183,304.7500.0001002,209,8066,623,838.02513,202,167.87316,904,859.457

KapasitasFaVaRaSaFa+SaBEPBEP nilaiSDPSDP nilai0%
WITOBOWO: WITOBOWO:2,209,8062,209,805.7954,183,304.7500.0002,209,805.79553.047%0.00025.025%0.000100%2,209,8066,623,838.02513,202,167.87316,904,859.45719,114,665.25253.047%19,114,665.25225.025%19,114,665.252

FaVaRaSa0,3 RaBEPSDP

Sheet2HARGA ALATNoKodeJumlahNama AlatHarga