analization of heat treated specimen
DESCRIPTION
Analization Of Heat Treated SpecimenTRANSCRIPT
Analization Of Heat Treated Specimen
Background And Objective
A steel rod specimen was given.A heat treatment process was done
on it.
OBJETIVE is to workout the specimen and analyze the heat treatment process.
Road Map Documentation. Sectioning and cutting. Mounting. Planar grinding. Rough & Fine polishing. Final polishing. Etching. Microscopic analysis. Hardness Testing.
Cutting And Sectioning
Cut-Off Wheel# Two Motors# 30 Liters Storage Tank
Water and well cut oil 30: 1 ratio was used as coolant
The cut off wheel used was high carbon wheel ( Type A 120 N).
Jaws for holding specimen (work with rack and pinion gear).
Cut Off Machine
MOUNTING/PRESRERVATIONThe process was done with Mounting
Press.
Mounting Press# Hydraulic Unit#Mold Unit
Thermo plastic and Thermosetting resins are used for mounting.
Working Condition for Bakelite
Temperature 160 -170Ċ.Pressure 130 Kg/cm².Time 6 – 9 minutes.
FINAL RESULT
Mounting Press
Grinding And Polishing
Planer Grinding
Done with help of GRINDING WHEELSAbbrasive Material Bounded
Abbrasive Coiled AbbrasiveGrit Size 40 To 150 Mesh 180 To 300 Mesh
Planar Grinding
During the process the specimen was rotated by 45@ to 90@ after 5 minutes.
The rotation was done to reduce scratches.
The time taken by planar grinding was 4o minutes.
Polishing
ETCHING
Washing and Drying
After etching specimen was washed with water.
Then dried was dryer.These processes are done to make the
specimen ready for micro examinationThis is done to make specimen
completely pure from impurities.
Microscopic Analysis And comparison
Done with ELECTRIC MICROSCOPE
Comparison with standard specimens revealed the result that
The given specimen is
ANNEALED
Hardness Testing
Hardness The resistance offered by a material to
applied load against surface penetration, fracture, aberration and scratches
Categories of hardness test•Elastic hardness•Resistance to cutting and abbression•Resistance to indentation
Vicker hardness test
This test is performed by vicker hardness testing machine.
The load range is between 200g to 500g.The instrument uses a squre based diamond
pyramid indentor.The least count of scale is 10 micron. Hardness of the material is calculated by
following expression. HV=1854.4P/d^2
Micro Vicker
Hardness Testing Machine
Conclusion
AN
Y
QU
ES
TIO
N