analysis of the nas battery and multi-technology ... · 6 64-68% 57-63% 7 65-69% 57-63% . norris...

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Norris Energy Consulting Co. Analysis of the NAS Battery and Multi-Technology Demonstration at AEP Benjamin L. Norris Norris Energy Consulting Co. Georgianne H. Peek Sandia National Laboratories David K. Nichols American Electric Power DOE Energy Storage Systems Research Annual Peer Review, October, 2005 Sandia is a multi-program laboratory operated by Sandia Corporation, a Lockheed Martin Company, for the United States Department of Energy’s National Nuclear Security Administration under contract DE-AC04-94AL85000.

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Page 1: Analysis of the NAS Battery and Multi-Technology ... · 6 64-68% 57-63% 7 65-69% 57-63% . Norris Energy Consulting Co. Power Quality Impacts Grid Load 0 100 200 300 400 500 600

Norris Energy Consulting Co.

Analysis of the NAS Battery and Multi-TechnologyDemonstration at AEP

Benjamin L. NorrisNorris Energy Consulting Co.

Georgianne H. PeekSandia National Laboratories

David K. NicholsAmerican Electric Power

DOE Energy Storage Systems ResearchAnnual Peer Review, October, 2005

Sandia is a multi-program laboratory operated by Sandia Corporation, a Lockheed Martin Company, for the United States Department of Energy’s National Nuclear Security Administration under contract DE-AC04-94AL85000.

Page 2: Analysis of the NAS Battery and Multi-Technology ... · 6 64-68% 57-63% 7 65-69% 57-63% . Norris Energy Consulting Co. Power Quality Impacts Grid Load 0 100 200 300 400 500 600

Norris Energy Consulting Co.

ACKNOWLEDGMENTS

Funded in part by the Energy Storage Systems Program of the U.S.Department Of Energy (DOE/ESS) through Sandia National Laboratories (SNL).

Page 3: Analysis of the NAS Battery and Multi-Technology ... · 6 64-68% 57-63% 7 65-69% 57-63% . Norris Energy Consulting Co. Power Quality Impacts Grid Load 0 100 200 300 400 500 600

Norris Energy Consulting Co.

PartnersDOE / Sandia National LaboratoriesAEP EmTech, LLC.Tokyo Electric Power Co.NGK Insulators Ltd.ABB Inc.EPRI

Page 4: Analysis of the NAS Battery and Multi-Technology ... · 6 64-68% 57-63% 7 65-69% 57-63% . Norris Energy Consulting Co. Power Quality Impacts Grid Load 0 100 200 300 400 500 600

Norris Energy Consulting Co.

Project Scope

Performance assessment of NAS demonstration systemEconomic analysis of NASMulti-technology comparison

Page 5: Analysis of the NAS Battery and Multi-Technology ... · 6 64-68% 57-63% 7 65-69% 57-63% . Norris Energy Consulting Co. Power Quality Impacts Grid Load 0 100 200 300 400 500 600

Norris Energy Consulting Co.

Instrumentation13.8kV / 480V

Heater and auxiliary powerfor the battery modules A&B

kWkWhVdcIdct

kWkWhVloadIload

t

kWkWh

VsourceIsource

t

kWkWhVdcIdc

VblocksTbaseTsideAh

DODt

From NGK's DataAcquisition System

CB1

CB3

CB2

StaticSwitch

BuildingLoad

480V / 200V

NAS Battery Modules A&B

BAT-A

INV-A

kWkWhVPCSIPCS

t480V / 200V

BAT-B

INV-BBi-DirectionalInverter

MIS (SW)BIB (CB)

CB-MBP (N.O.)

480V / 208V

Auxiliary power for PCS A&B

kV2

VA400/5 1/1

kWkWh

IV

THD

kV2

VA400/5 1/1

kWkWh

IV

THD

kV2

kWkWh

IV

THD

CT accuracyis ±0.3%

KV2 meteraccuracy is

±0.5%

V A 800/11/1HOBRUY C10.5

V A 800/11/1

HOBRUY C10.5Shorted Shorted

V

1/1

ILVcap

V1/1

NGK measurements

AEP measurements

ABB measurements

ILVcap

NGK Current and Voltage MeasurementAccuracy

1. Current Measurement:

Typically ±0.5%, max. ±1.0% at 1000A

* LT 1005-S: ±0.4% (catalogue value) * Others: max. ±0.6% (for secondary measurement circuit plus A/Dconversion)

2. Voltage Measurement:

Typically ±0.1%, max. ±0.3% at 990V

CT accuracyis ±0.3%

Voltage is directly measuredKV2 meter

accuracy is ±0.5%

KV2 meteraccuracy is

±0.5%

This KV2 directly measuresvoltage and current

Voltage is directly measured

Page 6: Analysis of the NAS Battery and Multi-Technology ... · 6 64-68% 57-63% 7 65-69% 57-63% . Norris Energy Consulting Co. Power Quality Impacts Grid Load 0 100 200 300 400 500 600

Norris Energy Consulting Co.

Regime 6 Profile (2/5/2004)

Storage Power Flows

-150

-100

-50

0

50

100

150

3:00 AM 6:00 AM 9:00 AM 12:00 PM 3:00 PM 6:00 PM 9:00 PM 12:00 AM 3:00 AM 6:00 AM 9:00 AM

Time

Pow

er (k

W)

Storage Input Storage Output Auxiliary Input Auxiliary Output

Page 7: Analysis of the NAS Battery and Multi-Technology ... · 6 64-68% 57-63% 7 65-69% 57-63% . Norris Energy Consulting Co. Power Quality Impacts Grid Load 0 100 200 300 400 500 600

Norris Energy Consulting Co.

Regime 7 Profile (5/19/2004)

Storage Power Flows

-150

-100

-50

0

50

100

6:00 AM 9:00 AM 12:00 PM 3:00 PM 6:00 PM 9:00 PM 12:00 AM 3:00 AM 6:00 AM 9:00 AM

Time

Pow

er (k

W)

Storage Input Storage Output Auxiliary Input Auxiliary Output

Page 8: Analysis of the NAS Battery and Multi-Technology ... · 6 64-68% 57-63% 7 65-69% 57-63% . Norris Energy Consulting Co. Power Quality Impacts Grid Load 0 100 200 300 400 500 600

Norris Energy Consulting Co.

Sample Cycle Storage Energy

Regime Storage Charge

Storage Discharge

Auxiliary Load

Charging Cost

Total Cost

Aux. Portion

6 1050 kWh 699 kWh 66 kWh 351 kWh 417 kWh 16% 7 1100 kWh 726 kWh 68 kWh 373 kWh 441 kWh 15%

Page 9: Analysis of the NAS Battery and Multi-Technology ... · 6 64-68% 57-63% 7 65-69% 57-63% . Norris Energy Consulting Co. Power Quality Impacts Grid Load 0 100 200 300 400 500 600

Norris Energy Consulting Co.

System Performance

Charging efficiency includes PCS, static switch, and batterySystem efficiency includes PCS, battery, and auxiliariesAuxiliary load includes: battery heaters; PCS cabinet heaters (x2); control cabinet heater; PCS fans (x2); microcontrollers; instrumentation.

Regime Charging Efficiency System Efficiency 6 64-68% 57-63% 7 65-69% 57-63%

Page 10: Analysis of the NAS Battery and Multi-Technology ... · 6 64-68% 57-63% 7 65-69% 57-63% . Norris Energy Consulting Co. Power Quality Impacts Grid Load 0 100 200 300 400 500 600

Norris Energy Consulting Co.

Power Quality Impacts

Grid

Load

0

100

200

300

400

500

600

0.0001 0.001 0.01 0.1 1 10 100

Duration (s)

Volta

ge

0

100

200

300

400

500

600

0.0001 0.001 0.01 0.1 1 10 100

Duration (s)

Volta

ge

Page 11: Analysis of the NAS Battery and Multi-Technology ... · 6 64-68% 57-63% 7 65-69% 57-63% . Norris Energy Consulting Co. Power Quality Impacts Grid Load 0 100 200 300 400 500 600

Norris Energy Consulting Co.

Regime 6 Peak Shaving

0

50

100

150

200

250

3:00 AM 6:00 AM 9:00 AM 12:00 PM 3:00 PM 6:00 PM 9:00 PM 12:00 AM 3:00 AM 6:00 AM 9:00 AM

Time

Pow

er (k

W)

Grid Net Load

Page 12: Analysis of the NAS Battery and Multi-Technology ... · 6 64-68% 57-63% 7 65-69% 57-63% . Norris Energy Consulting Co. Power Quality Impacts Grid Load 0 100 200 300 400 500 600

Norris Energy Consulting Co.

Regime 7 Peak Shaving

0

50

100

150

200

250

6:00 AM 9:00 AM 12:00 PM 3:00 PM 6:00 PM 9:00 PM 12:00 AM 3:00 AM 6:00 AM 9:00 AM

Time

Pow

er (k

W)

Grid Net Load

Page 13: Analysis of the NAS Battery and Multi-Technology ... · 6 64-68% 57-63% 7 65-69% 57-63% . Norris Energy Consulting Co. Power Quality Impacts Grid Load 0 100 200 300 400 500 600

Norris Energy Consulting Co.

Lessons Learned

Battery system overall efficiency needs to be addressed in the specificationFor PQ+PS systems, efficiency should be pegged at the nominal PS power levelPerformance monitoring and measurement sensitivities need to be addressed in the specificationControl system should optimize peak loads

Page 14: Analysis of the NAS Battery and Multi-Technology ... · 6 64-68% 57-63% 7 65-69% 57-63% . Norris Energy Consulting Co. Power Quality Impacts Grid Load 0 100 200 300 400 500 600

Norris Energy Consulting Co.

Multi-technology Comparison

NAS

MGE UPS / ActivePower

PureWave

Page 15: Analysis of the NAS Battery and Multi-Technology ... · 6 64-68% 57-63% 7 65-69% 57-63% . Norris Energy Consulting Co. Power Quality Impacts Grid Load 0 100 200 300 400 500 600

Norris Energy Consulting Co.

2 Recorded Concurrent Events

6 months data collected (Oct’03 – Apr’04)14 extended periods of concurrent data collection2 events propagate through all three systems during concurrent data collection:

68-cycle interruptionVoltage sag sequence (8 sags)

Page 16: Analysis of the NAS Battery and Multi-Technology ... · 6 64-68% 57-63% 7 65-69% 57-63% . Norris Energy Consulting Co. Power Quality Impacts Grid Load 0 100 200 300 400 500 600

Norris Energy Consulting Co.

Interruption Protection

Grid ALoad ALoad B

Load C 1.133s (68 cycle) Interruption

Page 17: Analysis of the NAS Battery and Multi-Technology ... · 6 64-68% 57-63% 7 65-69% 57-63% . Norris Energy Consulting Co. Power Quality Impacts Grid Load 0 100 200 300 400 500 600

Norris Energy Consulting Co.

Sag Protection

200

220

240

260

280

300

320

0 50 100 150 200

msec

Vrm

s

34ms (2 cycle) A-phase Sag

11/27/03 14:03:11

301V (9%) overvoltage

Page 18: Analysis of the NAS Battery and Multi-Technology ... · 6 64-68% 57-63% 7 65-69% 57-63% . Norris Energy Consulting Co. Power Quality Impacts Grid Load 0 100 200 300 400 500 600

Norris Energy Consulting Co.

Conclusions - 3 Technologies

InterruptionTwo systems fully protected loadsOne system protected load against outage, but introduced a voltage sag on one phase

Voltage SagAll three systems fully protected load

Page 19: Analysis of the NAS Battery and Multi-Technology ... · 6 64-68% 57-63% 7 65-69% 57-63% . Norris Energy Consulting Co. Power Quality Impacts Grid Load 0 100 200 300 400 500 600

Norris Energy Consulting Co.

NAS Economic Analysis

Customer combined PQ/PS applicationNational tariff reviewCost / performance data based upon commercial products and existing manufacturing capacity

Page 20: Analysis of the NAS Battery and Multi-Technology ... · 6 64-68% 57-63% 7 65-69% 57-63% . Norris Energy Consulting Co. Power Quality Impacts Grid Load 0 100 200 300 400 500 600

Norris Energy Consulting Co.

System Specifications

Installed cost (TI/NGK) includes modules, PCS ($202/kW), BOP ($100/kW), land, and installation.PQ rating - pulse factor of 3.Based on mature price projections.

Module System (5 Modules)PS/PQ Power Rating 50 kW / 150 kW 250 kW / 750 kWPQ duration 30 seconds 30 secondsPS Energy 360 kWh 1800 kWhPrice $75k (module price) $605,000 (installed)

Page 21: Analysis of the NAS Battery and Multi-Technology ... · 6 64-68% 57-63% 7 65-69% 57-63% . Norris Energy Consulting Co. Power Quality Impacts Grid Load 0 100 200 300 400 500 600

Norris Energy Consulting Co.

Technical Assumptions

O&M includes maintenance, standby heat losses, property taxes, and insurance.Efficiency includes DC/DC battery efficiency and power conversion efficiency (double pass).

PS Discharge Duration 7.2 hoursRecharge Duration 8.64 hoursCalendar Life 15 yearsCycle Life 2500 cycles

O&M $26/kW-yrAC/AC Roundtrip Efficiency 77%

Page 22: Analysis of the NAS Battery and Multi-Technology ... · 6 64-68% 57-63% 7 65-69% 57-63% . Norris Energy Consulting Co. Power Quality Impacts Grid Load 0 100 200 300 400 500 600

Norris Energy Consulting Co.

Other AssumptionsTariff Data On Peak Demand Charge ($/kW-mo) 10 Facilities Charge ($/mo) 25 On Peak Energy Charge ($/kWh) 0.08 Off Peak Energy Charge ($/kWh) 0.06Customer Billing Data - Without NAS Peak (operating) Days in Billing Cycle 20 On Peak Consumption (kWh) 400000 Off Peak Consumption (kWh) 100000 Peak Demand (kW) 1000Financial Escalation Rate 2.50% Discount Rate 7% State Marginal Tax Rate 5% Federal Marginal Tax Rate 35% Study Period (yr) 15Reduced losses from PQ protection Value ($/kW-event) 5 Events per year 20

Page 23: Analysis of the NAS Battery and Multi-Technology ... · 6 64-68% 57-63% 7 65-69% 57-63% . Norris Energy Consulting Co. Power Quality Impacts Grid Load 0 100 200 300 400 500 600

Norris Energy Consulting Co.

Bill Comparison

Original New Benefit

On Peak Consumption (kWh) 400,000 364,000Off Peak Consumption (kWh) 100,000 146,753On Peak Demand (kW) 1,000 750Power factor 1 1Billed On-Peak Demand (kW) 1,000 750Total consumption (kWh) 500,000 510,753Load factor 0.694 0.946

Utility Bill ($) On-peak Demand Charge 10,000 7,500 2,500 Facilities Charge 25 25 0 On-peak Energy Charge 32,000 29,120 2,880 Off-Peak Energy Charge 6,000 8,805 -2,805Total Bill ($/mo) 48,025 45,450 2,575

PS Operating months/yr 8Annual Utility Bill Savings ($/yr) 20,598

Page 24: Analysis of the NAS Battery and Multi-Technology ... · 6 64-68% 57-63% 7 65-69% 57-63% . Norris Energy Consulting Co. Power Quality Impacts Grid Load 0 100 200 300 400 500 600

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Proforma (15 yr)YEAR YEAR YEAR YEAR

NPV 0 1 2 3 …NAS Ownership NAS Capital Cost -604,500 -604,500 NAS Depreciation -30,225 -57,428 -51,685 NAS O&M -68,621 -6,500 -6,663 -6,829

Power Quality PQ Loss Savings 791,783 75,000 76,875 78,797

Peak Shaving Utility Bill Savings 217,460 20,598 21,113 21,641Net Profit/(Loss) Before Tax 58,873 33,898 41,924LESS: Tax -219,787 -22,519 -12,966 -16,036Net Profit/(Loss) After Tax 36,354 20,932 25,888ADDBACK: Depreciation 30,225 57,428 51,685Net Present Value (NPV) 116,335 -604,500 66,579 78,360 77,573

Internal Rate of Return (IRR) 9.801%

MACRS Depr Rate (15 year) 5.000% 9.500% 8.550%

Page 25: Analysis of the NAS Battery and Multi-Technology ... · 6 64-68% 57-63% 7 65-69% 57-63% . Norris Energy Consulting Co. Power Quality Impacts Grid Load 0 100 200 300 400 500 600

Norris Energy Consulting Co.

Conclusions - NAS Economic Analysis

Reasonable IRR (9.8%) for typical PS/PQ combined applicationBenefits dominated by PQ loss savings, rather than utility bill savingsCustomer-specific analysis should include impact of tariff switching (penalties for increased demand charge, BESS oversizing)

Page 26: Analysis of the NAS Battery and Multi-Technology ... · 6 64-68% 57-63% 7 65-69% 57-63% . Norris Energy Consulting Co. Power Quality Impacts Grid Load 0 100 200 300 400 500 600

Norris Energy Consulting Co.

Project Wrap Up

Economic analysis reportMulti-technology comparison report