analysis of thermal transient data semiconductor package synthetic models provide: insight into the...

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Analysis of Thermal Transient Data ww w.analysistech.com 1 Semiconductor Package Synthetic Models Provide: Insight into the thermal performance of various package designs and improvements “Why isn’t the performance of this new package much better than that of the old design?” “Why has the change in die size had such a large effect on package ‘A’ and so little effect on package ‘B’?”

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Analysis of Thermal Transient Data www.analysistech.com 1

Semiconductor Package Synthetic Models Provide:

• Insight into the thermal performance of various package designs and improvements

“Why isn’t the performance of this new package much better than that of the old design?”

“Why has the change in die size had such a large effect on package ‘A’ and so little effect on package ‘B’?”

Analysis of Thermal Transient Data www.analysistech.com 2

Semiconductor Package Synthetic Models Provide:

• The basis for intelligent selection of alternate package thermal enhancement approaches

“Would a heat spreader or heat sink provide greater package enhancement?”

“Would a different die attachment provide significant enhancement?”

Analysis of Thermal Transient Data www.analysistech.com 3

Semiconductor Package Synthetic Models Provide:

• The basis for estimation of probable results for proposed enhanced package-designs

“What is the greatest improvement in thermal performance that can be expected from this new package enhancement?”

Analysis of Thermal Transient Data www.analysistech.com 4

Semiconductor Package Synthetic Models Provide:

• Direct simulation of the thermal behavior of devices to non-steady or cyclic powering conditions

“What is the thermal impedance of this device for a 50 hertz power waveform?”

“What is the peak junction temperature expected during the high-power start-up and initializing cycle?”

Analysis of Thermal Transient Data www.analysistech.com 5

Mock Empirical Data from Hypothetical Mechanical System

Analysis of Thermal Transient Data www.analysistech.com 6

Selected Candidate Model for Mechanical System Example

Optimal Assignments Based on Response Data:

• MASS: 0.03 grams• SPRING: 10 dynes/cm• DAMPER: 0.02 dynes/cm/sec

Analysis of Thermal Transient Data www.analysistech.com 7

Junction Temperature Step-ResponsePlotted Using Linear-Time Axis

Analysis of Thermal Transient Data www.analysistech.com 8

Junction Temperature Step-ResponsePlotted Using Log-Time Axis

Analysis of Thermal Transient Data www.analysistech.com 9

Candidate Thermal Model forSemiconductor Packages, Third Order

Analysis of Thermal Transient Data www.analysistech.com 10

Model Step-Response Expressed asImpedance Versus Log-Time

Analysis of Thermal Transient Data www.analysistech.com 11

Test Response of Plastic 24 Lead DIPwith Overlaid Synthesized Model

Analysis of Thermal Transient Data www.analysistech.com 12

Test Response of Ceramic 24 LeadDIP with Overlaid Synthesized Model

Analysis of Thermal Transient Data www.analysistech.com 13

Comparison of Plastic Packagevs. Ceramic Package

Analysis of Thermal Transient Data www.analysistech.com 14

Assumed Segmentation Boundaries

Analysis of Thermal Transient Data www.analysistech.com 15

Heat Capacity ComparisonEstimated Heat Capacities Relative to Synthetic Model Values

Analysis of Thermal Transient Data www.analysistech.com 16

Test Response of 208 Lead Copper-SlugPackage with Overlaid Model

(good die attachment, second order model)

Analysis of Thermal Transient Data www.analysistech.com 17

Conditions Indicative of Model Degeneration:

• The multiple between two time constants is less than 3 - 4• One constituent resistance or heat capacitance is

insignificantly small• One time constant is larger than the duration spanned by the

test data

Solutions for Model Degeneration

• Reduce the order of the candidate model (number of RC pairs)

• Expand the test duration

Analysis of Thermal Transient Data www.analysistech.com 18

Test Response of 208 Lead Copper-SlugPackage with Overlaid Model

(failed die attachment, third order model)

Analysis of Thermal Transient Data www.analysistech.com 19

Test Response of 208 Lead Copper-SlugPackage with Overlaid Model

(failed die attachment, second order model)

Analysis of Thermal Transient Data www.analysistech.com 20

Comparison of Failed Die Attachto Good Die Attach

Analysis of Thermal Transient Data www.analysistech.com 21

TO-247 Test Response, Junction-to-Case,Thermocouple Under Tab

Analysis of Thermal Transient Data www.analysistech.com 22

Junction-to-Case Candidate Model

Analysis of Thermal Transient Data www.analysistech.com 23

Model Response of Junction & ThermocoupleNodes, Junction-to-Case Model

Analysis of Thermal Transient Data www.analysistech.com 24

TO-247 Test Response, Junction-to-Case,With Overlaid Synthetic Model

(thermocouple on center lead)

Analysis of Thermal Transient Data www.analysistech.com 25

Junction-to-Case Synthetic ModelOverlaid on TO-247 Test Response Data

(thermocouple under tab)

Analysis of Thermal Transient Data www.analysistech.com 26

TO-247 Test Response with Alternate Synthetic Model which Excludes the Bump Anomaly

Analysis of Thermal Transient Data www.analysistech.com 27

Model Response for Square Waves of Various Periods and Duty Cycles

Analysis of Thermal Transient Data www.analysistech.com 28

Test Response of Device #1 with Overlaid Model(3 Time Constants, Linear-Log Plot)

Analysis of Thermal Transient Data www.analysistech.com 29

Test Response of Device #1 with Overlaid Model (3 Time Constants, Log-Log Plot)

Analysis of Thermal Transient Data www.analysistech.com 30

Test Response of Device #1 with Overlaid Model(4 Time Constants, Linear-Log Plot)

Analysis of Thermal Transient Data www.analysistech.com 31

Test Response of Device #1 with Overlaid Model (4 Time Constants, Log-Log Plot)

Analysis of Thermal Transient Data www.analysistech.com 32

Test Response of Device #2 with Overlaid Model (3 Time Constants, Linear-Log Plot)

Analysis of Thermal Transient Data www.analysistech.com 33

Test Response of Device #2 with Overlaid Model (4 Time Constants, Linear-Log Plot)

Analysis of Thermal Transient Data www.analysistech.com 34

Test Response of Device #2 with Overlaid Model (4 Time Constants, Log-Log Plot)