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1 Anchorage WtE Combined Heat and Power Project A facility that generates usable heat and electricity from solid waste Prepared for the Mayor’s Energy Task Force 1

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Page 1: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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Anchorage WtE Combined Heat and Power ProjectA facility that generates usable heat and electricity from solid waste

Prepared for the Mayor’s Energy Task Force

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Page 2: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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Why WtE in Anchorage?

• High tipping fees

• Relatively high—and rising—electric power rate

• Strong community desire for use of renewable energy

• Stable supply of a relatively dry waste stream

• Anchorage is located far from recycling markets

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Page 3: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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Anchorage WtE Heat and Power Project Partners

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Page 4: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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• Founded in 1990 by its two current principals, Jonathan Rubini and Leonard Hyde

• Largest and most active real estate firm in Alaska

• Has been involved in over $1 billion in building construction in the past 10 years

• Presently owns over 1.5 million square feet of Anchorage office space

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Page 5: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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ASRC Headquarters

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Page 6: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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JL Tower

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Page 7: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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Centerpoint Financial

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Page 8: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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Centerpoint West

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Page 9: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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National Park Service Building

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Page 10: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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Elmendorf AFB Housing

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Page 11: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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• An affiliate of JL Properties

• Full service waste management company

• Currently hauls 47% of the volume that goes to Anchorage Municipal Landfill

• Environmental initiatives include curbside recycling service, large-scale composting and biodiesel processing

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Page 12: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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Alaska Waste Services

Residential Trash• Tipper Service• Approx. 49,000

Anchorage Households• Bear Resistant Options

Residential Recycling• Single Stream Processing• Approx. 6,600 Anchorage

Households

Commercial Front Load• Trash and Recycle Services• Approx. 3,600 Anchorage

Businesses• On-Demand or Routed• Security Options

Commercial Roll Off• Variety of Sizes • Great for Construction Material

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Page 13: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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Anchorage and Mat-Su Solid Waste Data

Annual disposal by site (tons)

Anchorage Landfill 374,500

Anchorage Central Transfer Station 287,500 (77% of volume)

Mat-Su Borough 70,000

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Page 14: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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Alaska Waste Specific MSW Volume Data

• Alaska Waste hauled 174,371 tons of MOA solid waste in 2009 (47% of total MOA volume)

• Unique ability to control waste stream quality• Diversion of green waste• Automation

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Page 15: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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Recycling Initiatives at Alaska Waste/AK Green Energy Solutions

Expanding Recycle Services

Bio-DieselOperation Compost Processing

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Page 16: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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Alaska Waste’s recycle programdiverts 10,600 tons of paper, cans and plastic bottles annually

Curbside Recycling

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Page 17: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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• Alaska Green Waste Solutions- started in January of 2010

• Spearheading renewable energy projects for Alaska Waste, currently separated into two areas, compost and biodiesel

• Compost pilot project- began in October 2009• Biodiesel plant- beginning early June 2010• Ongoing research in other renewable projects, such as

WtE combined heat and power

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Page 18: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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Alaska Waste owns and operates a rotary in-vessel composting machine that combines organic waste materials to produce a rich, earthy compost for ground cover, gardens, and landscaping.Waste produce and horse manure are collected from local grocers and stable owners.

Composting

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Page 19: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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Biodiesel Plant Highlights

Built by Pacific Biodiesel in Salem, Oregon

1,000 gallons per day production

• 200,000 gallons/per year• Primary usage is to operate fleet

• reduce carbon emissions• keep used cooking oil out of landfill• reuse an energy source• reduce diesel costs• support our green initiatives

Alaska Waste collects used cooking oil from Anchorage and Eagle River restaurants and grocers for processing into biodiesel at its Anchorage facility—the first commercial biodiesel plant in Alaska.

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Page 20: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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Biodiesel Collection

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Page 21: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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Biodiesel Processing

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Page 22: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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• Envio Energi is the exclusive licensee in North America of EcoEnergy AB of Stockholm, Sweden, a technology leader within the Waste-to-Energy (WtE) Combined Heat & Power (CHP) and Power markets in Scandinavia.

• Envio Energi designs, engineers, manufactures and constructs WtE systems for customers throughout North America.

• All services are located in and preformed through our US based operations with offices located in the Northwest and Southeast United States.

• Project Development• Engineering & Design• Manufacturing• Project Execution• Construction• Commissioning, Training & Start-up• Maintenance, Parts & Service

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Page 23: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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Envio Energi / EcoEnergy Team

• Sweden has more than 50 years experience in environmentally acceptable WtE projects

• Sweden has higher per capita use of WtE than any other country in world

• EcoEnergy AB has been involved in the construction of most of the large scale WtE plants in Sweden during the past decade

• Have more than 11 facilities in operation meeting or exceeding the EU standards for WtE incineration

• Our modular design is based on current experience for a Rapid Deployment Project Scenario (RDPS) reducing time and cost while enhancing a proven concept

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Page 24: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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Envio Energi Project Execution Partners

Banking, insurance & bonding.

Site development and civil engineering. Project development services.

Project and process engineering including procurement, project management and construction management.

Manufacture of proprietary technology components.

General contractor. Civil and industrial construction and construction management.

CPA, project accounting, financial and tax advisor.

Principal owner of KMW Energi AB and EcoEnergy AB.

Waste-to-Energy (WtE) technology provider. Process design and engineering of all proprietary WtE components.

Project development services focusing on BtE and WtE projects.

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Page 25: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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What is a WtE Combined Heat & Power Plant?

WtE CHP

Waste-to-Energy = The process of creating energy in the form of electricity or heat from the incineration of waste source.

CHP = Combined Heat and Power. Generating electrical power and thermal energy from a single fuel source.

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Page 26: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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In Alaska:

WtE = Renewable Energy

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Page 27: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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General Plant DescriptionProcess Description

• Intermediate Fuel Storage • Two to five days of storage• Fuel bunker under negative pressure for odor control

• Furnace & Boiler – Modular Design• 40 to 60 MW thermal per incineration line• Furnace - Grate Design @ 1200°C (2200°F)• Water Tube Boiler - 40 bar (580 psi) and 400°C (750°F)

• Back Up Burner• Maintains a minimum temperature of 850°C (1560°F) for two seconds

• SNCR System For NOx Control• Flue Gas Temperature - > 150°C (300°F) after Economizer• Emissions Controls

• Lime And Active Coal Reactor • Baghouse - Barrier Filter• Wet Flue Gas Scrubber

• Water Treatment Systems• Bottom and Fly Ash Storage• Turbine/Generator - Back Pressure or Extraction/Condensing Options

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Page 28: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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Fuel bunker

Steamboiler

Naturalgas

Watertreatment

Ash

Power

Combustionair

Bottomash (Slag)

Fuelfeeder

Feed water

Start upburner

G

receiving hall forwaste

High pressuresteam

Lowpressuresteam

Condensate

District heat

Reactor Baghousefilter

Scrubber

Reheater

Condenser

Lime

Activecoal

Soda

City Water

Ammonia

City water

Heat

ID fan

General Plant DescriptionProcess Design

↑Landfill gas

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Page 29: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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Plant Configuration & Energy Generation

Power

G

High pressuresteam

Heat

Fuel InputMSW 200,000 Tons/YearMethane 1,350 Cubic Feet/Minute

Boiler Energy GeneratedMSW 72.0 MWMethane 10.3 MWTotal Plant Size 82.3 MWSteam Flow 236,000 Pounds/Hour

Planned Energy UsageDistrict Heating 60 + Million BTUsElectric Power 20-24 MW/Hour

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Page 30: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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Fuel bunker

Comair

Fuelfeeder

receiving hall forwaste

General Plant DescriptionFuel Feed System

• Trucks are unloaded into a waste bunker in an enclosed waste receiving building

• The fuel bunker is designed for two to five days of waste storage per site requirements

• Fuels is fed from fuel bunker into the incinerator via an automated fuel crane and fuel feed system

• Fuel bunker and receiving hall are under negative pressure for odor and site emissions control and thus provide make-up air to the incinerator

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Page 31: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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General Plant DescriptionIncineration Process

• The waste moved through the incineration zone on a movable, reciprocal grate

• Incineration occurs at temperature of greater than 1,200°C

• Hot gases are transferred to a high pressure steam boiler to produce superheated steam for turbine and thermal energy district heating

• The incineration gases are kept at a temperature of minimum 850°C during two seconds in accordance with local requirements

• The steam superheaters are designed to withstand acid gases formed at the incineration

• Ash System – Fly ash and bottom ash streams are separated for disposal options

Steamboiler

Naturalgas

Combustionair

Bottomash (Slag)

Fuelfeeder

Start upburner

High pressuresteam

Ammonia

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Page 32: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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General Plant DescriptionEmissions

Watertreatment

wer

water

ensate

District heat

Reactor Baghousefilter

Scrubber

Reheater

Condenser

Lime

Activecoal

Soda

City Water

City water

ID fan

• Emissions treatments are designed for most stringent US and EU requirements

• Standard emissions treatments:• SNCR – Ammonia injection upstream

of economizer• Lime And Active Coal Reactor • Baghouse - Barrier Filter• Wet or Dry Flue Gas Scrubber

• Standard emissions treatments can be enhanced per local requirements

• Optimum emission control is achieved through feed forward control scheme and real time analysis and is then recorded as historical data for reporting and trouble shooting

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Page 33: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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• Industry Leading, State-of-the-Art WtE Incineration Technology • Utility Grade Design – > 90% Operational Up-Time• Utility Grade Automation

• Designed for Unmanned Remote Operation (Pending Local Regulation)• Reduced Operating Staffing Requirements• Enhanced System Flexibility• Advanced Process Monitoring and Corrections

• Efficient and Controlled Incineration System to Optimizes Efficiency and Pollutants Concentration

• Flexible Turn Down Ratio• Customized Boiler Design to Meet Specific Fuel Characteristics• Proven Performance & Design

• Proprietary Systems – Fuel Feed, Incineration, Boiler, Ash Handling, Integrated Process Controls

• State-of -the-Art Emissions Controls – Designed per Local Conditions• Modular Design

• Multiple, independent incineration lines with a common turbine and emissions treatments system

• Allows fuel flexibility per incineration line• Allows shutdown of individual incineration line for schedule maintained while maintaining

operation and emissions

Technology Benefits

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Page 34: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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Benefits of WtE CHPCHP optimizes the energy supply to all types of consumers, providing benefits to both customers and the greater community:•Increased Efficiency

• CHP is the most effective and efficient form of power generation• Power Plant Only - Approximately 35% energy recovery• CHP Plant – Up to 85% energy recovery

•Local Generation• Decentralized energy generation• Each plant designed to meet local needs• High efficiency• Less transmission losses• Increased flexibility in system use

•Security of Supply• Flexibility to meet high & low demands• Less risk of outages• Reduced fuel need• Less import dependency

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Page 35: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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Benefits of WtE CHP• Utilize Municipal Solid Waste (MSW) as principal fuel source to recover energy• MSW = Renewable Fuel = Renewable Energy

• USA utilizes only 15% of MSW versus 50% in Europe• WtE results in reduced CO2 emissions

• MSW > 70% biomass• Biomass consumes CO2 during growth• WtE projects can be minimal or “net zero” CO2 sources

• WtE reduces methane and fossil fuel emissions• Reduces amount of waste to landfills by 75% to 85%• Recover landfill methane for use as fuel

• Primary emission from landfills is methane• Methane is 21 times more reactive than CO2 from a greenhouse gas

standpoint• Offset energy production for fossil fuel based facilities• WtE CHP district heating systems offset traditional fossil fuel heating systems

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Page 36: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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• Landfill gas could act as an enabling resource that better unlocks Anchorage’s waste stream energy potential

• Quantity and quality of the landfill gas available at Anchorage Landfill is an excellent technological fit for the type and size of an Anchorage WtE facility

• Using landfill gas as an energy source for burners or fire tube heaters would allow for the greatest utilization of this resource and may increase the economic viability of such a WtE project

• Boiler combustion and environmental controls at a WtE facility would ensure greater air quality compliance of the landfill gas

Optimizes Landfill Gas Use

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Page 37: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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**Assumes 20,000,000 ton landfill capacity

A 200,000 ton-per-year WTE facility at the Anchorage Municipal Landfill would extend the life of the landfill 26 years

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Municipal Landfill Extension Analysis

0

5,000,000

10,000,000

15,000,000

20,000,000

2014

2020

2025

2030

2035

2040

2045

2050

2055

2060

2065

Year

Tons

No WTE Facility WTE Facility

Page 38: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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Creates Jobs

• A 200,000 TPY facility would create50-60 full-time operation jobs

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Page 39: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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• Waste-to-energy projects employ modern state-of-the-art emission control technology that virtually eliminate hazardous pollutants that otherwise create significant levels of air toxins when the material is land filled

• One ton of MSW, combusted rather than landfilled, reduces greenhouse gas emissions by one ton of carbon dioxide

• Envio Energi’s technology package is designed to meet the most stringent U.S. and European emissions standards, such as those established by the Kyoto Protocol

Reduces Emissions

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Page 40: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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Preliminary Economic Viability

• All in facility cost: $100 - 150 million

• Annual operating cost: $9 - 10 million

• Capitalization rate: 6 - 12%

• RevenueNet power output: 18,000-22,000 Kw $9,000,000 Avoided tipping fee: 65.00/ton $13,000,000Steam heat: 400,000 Mlbs $500,000Total: $22,500,000

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Page 41: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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Summary

• WtE is a proven technology, employed throughout Europe

• WtE conserves fossil fuels by generating electricity and heat from a renewable green source

• Today’s WtE plants exceed U.S. and Kyoto Protocol air standards

• WtE would extend MOA landfill life 26 years

• WtE creates 50-60 jobs

• WtE reduces greenhouse gas emissions

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Page 42: Anchorage WtE Combined Heat and Power Project wte final.pdf• Furnace & Boiler – Modular Design • 40 to 60 MW thermal per incineration line • Furnace - Grate Design @ 1200°C

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Request

1. Consider implications of existing landfill gas RFP

2. Provide policy recommendations to MOA

3. Undertake an assessment of the benefits of extending the life of theAnchorage Landfill and make recommendations to MOA

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