andy colesandy coles

manufacturingstudies

manufacturingstudies

easy chaireasy chair

informative illuminationinformative illumination

bottle stopperbottle

stopper

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easy chaireasy chair

1) This was my first design for the project, an easy chair for the seaside, complete with stuck-on seashells and distressed wood. Eventually, I decided to design

and make an easy chair forthe Autumn.

2) A model of a proposed design was made. I wanted theactual chair to fold upwards when not in use, in order to save on storage space. For the decoration, I wanted to

make use of rich colours. 3) I made up a wood stain by mixing PVA glue with water and

adding red paint. This was applied to the pine frame in thin

layers until the correct shade was attained and then the

whole chair was painted with a clear varnish. Some parts of the chair had dark plywood inlaid into routed grooves to

add extra interest. I used brass screws and cups in the

construction to compliment the colour of the wood stain.

4) I chose a gold and red patterned material and made up a cover that could be used as a backrest and to hold the stored chair in position when

slipped over the folded sections.

5) This was my finished easy chair, pictured against a backdrop of

Autumn leaves.

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bottle stopperbottle stopper

2) My final idea was to make use of a lever and

cam mechanism that, when operated, would tighten and expand a

rubber bung, sealing the neck of a wine bottle. The handle design was based

on a wine glass shape.3) For the design context of my

bottle stopper, I chose the brandname Corkit and aimed the

advertising campaign at promoting a sophisticated

desirable product and wine drinking in moderation.

4) This shows the ‘open and closed’ positions of the manufactured bottle stopper and how the seal is made in the neck of the wine bottle. The round

metal sections were turned on a lathe using aluminium bar and the handle cut from aluminium

sheet.

1) I designed many types of bottle stopper, both on paper and in

CorelDRAW 11 before I moved on to ProDesktop 8.0 and began

producing a suitable mechanism.

5) Images of the bottle stopper in use and of the packaging.

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informative illuminationinformative illumination

1) For this project, I decided to make an arrow-shaped sign that would be lit by using LEDs and give directional instructions. My final design which I chose was to give directions to a proposed trendy bar named Orange, aimed at the 18-25 year old age group. My idea was to make use of futuristic graphics, bright orange and shiny metal.

Design brief : Vacuum formed top, press formed base.

2) The head of the illumination was made by vacuum forming twostyrene arrows over a wooden pattern and then setting the piecesinto a laser cut surround that had the information etched onto it.

3) For the base, I digitally manipulated an image of tangerines and used a dye sublimation printing technique to transfer this image onto a sheet of foamex. This was then press formed over a wood turned bowl shape and trimmed down. The battery pack power supply for the LEDs was hidden inside.

Work in progress..the final productthe final product

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manufacturing studies summarymanufacturing studies summary

“This has been a collection of my three Manufacturing Studies projects: easy chair, bottle stopper and informative illumination.

Putting together this e-portfolio has been an excellent opportunity for me to reflect on the work that I carried out and to review possible improvements to the final products.

During this module, I have gained invaluable experience in a number of areas of design and technology. In particular, I have developed my workshop skills working on a centre lathe, my knowledge of basic electronics, learned how to prepare wood for finishing and also improved my ICT skills, so Manufacturing Studies has proved highly educational and enjoyable.

I hope this body of work has given you, the viewer, an insight into the design processes that I employed during the course of this module and I hope that you found the final products as visually exciting and as appealing as I hoped they would turn out to be during their conception.”

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- Andy Coles, February 2005- Andy Coles, February 2005