anne tandy (burnett ranch) co2 flood king county (tx)€¦ · 07/12/2016 · br pa1 –geologic...
TRANSCRIPT
1
Jonathan Bradley,Senior Reservoir Engineer
Anne Tandy (Burnett Ranch) CO2 Flood
King County (TX)
December 8th, 2016
2
Overview
• Summary
• Company & Field History
• Geologic Setting
• Key Event Dates
• Well Layout/Pattern Size
• Well Design
• Facility Overview
• Flood Performance
• Data Monitoring Toolbox
• Current Challenges
• Conclusions Google satellite image of our Central Facility
3
Company & Field History
• Field leased and drilled with marginal success in 50’s and 60’s
• Actively developed in 70’s with waterflood commencing in 80’s
• 13 different zones are productive from over 50 separate fields
• Hunt purchased field in 90’s
• Cumulative production to date exceeds 105 MMBO.
• Project Area 1 (10,750 acres) is the initial CO2 flood area and is now consolidated into one field with 4 reservoirs.
Brief Field History
• Hunt Oil Company was founded in 1934 and today is one of the largest privately owned independent oil companies in the world
• The Company has been responsible for discovering and developing some of the largest oil and gas fields in the world, including:
o East Texas Oil Field (Texas)
o Alif Field (Yemen)
o Camisea (Peru)
• The Company has operated on every continent, except Antarctica, in virtually every climactic and geographic condition; onshore and offshore
New Corporate Headquarters in Dallas, TX
Anne Tandy (Strawn) Field (PA1)Burnett Ranch
4
Overview
• Simultaneous CO2 flood of 4 Strawn intervals in Project Area 1 (PA1) of Burnett Ranch
• Drilling started February 2013; First CO2 injection March 2014
• Patterns: 23 of 43 on CO2; 5 of 43 on H2O; 21 of 33 offsetting producers responding
• Currently: 2,950 bopd; 26,000 bwpd; 20,800 mcfpd; 73,000 mcfipd; 15,900 bwipd
• Drilling rig released Feb 2015; 23 wells remain to be drilled; 19 of 39 planned workovers completed
• Current Pattern Inventory – 4; Drilling Restart targeted for January 2018
• 3 of 4 CTBs CO2-ready; RCF operational; Add compression and second water facility, as needed; Oil sales pipeline commissioned in 2016
5
PRIMARY PROD. SECONDARY PROD.
Onset of CO2
Drilling Project
BR PA1 – Historical Gross Production
TERTIARY PROD.
6
BR PA1 – Geologic Overview
TYPE LOG
API Gravity: 37.7 deg API
Initial GOR: 241 (SCF/BBL)
Pre-CO2 GOR: 76 (SCF/BBL)
Strawn 5400 Sand Strawn 5400 Lime
Fossiliferous ooid grainstone
F.Gr. sand, shale lamination, ripple X-bed
Avg. Porosity
Avg. PermMax Net
Pay
Twin Peaks 15% 25-50 md 16'
Strawn Lower 16-20% 75 md 33'
5400 Sand 20% 100-150 md 50'
5400 Lime 14% 1-10 md 42'
7
Geologic Map
• Four zones
o Twin Peaks
o Strawn Lower
o Strawn 5400 Sand
o Strawn 5400 Lime
• Strawn 5400 Sand & Strawn Lower have considerably higher kh
• Minor faulting
• Four horizontal wells targeting Strawn 5400 Lime
• 115 Total Wells
o 54 Injectors
o 61 Producers
8
Project Development
• 2009-2010
o Petrel/Eclipse Sector Model - Simulation Study for CO2 Flooding Potential
o Assessed preferred deployment schedule (CO2/Water Injection)
• Injection-centered patterns
• Begin with Continuous CO2 Injection, followed by tapered WAG schedule
• Maximized peak oil rate and incremental oil recoveries
• 2010-2011
o Scale-Up Model
• Scaled model results to the broader area defined for CO2 flood
• Forecasted oil, gas and water production and CO2/water injection
• Performed Detailed Engineering Study
o 3D Seismic Program Completed (65 sq. mi.)
o Front End Engineering Design Study Completed
• 2012-2013
o CO2 Purchase Contract Signed
o Field Consolidation Awarded by Texas Railroad Commission
o Field work
• Early phases of pipelines and facilities installed
• Begin drilling and workover program in 1st Qtr 2013
• Begin water injection; re-pressure reservoir(s)
• 2014
o CO2 Injection begins in Anne Tandy (Strawn) Field
o First Response from initial two patterns
9
Pattern Layout
• Pattern Size• Northern Area: 80 acres• Southern Area: 120 acres
• Layout Considerations• Geologic Setting • Existing Well Layout• Topography
A’
Initiated Patterns
Water Curtain/Pattern Inventory
A
10
Waterflood vs. CO2 Flood
N-176,450
N-195,500
N-115,740
<1,811FT> <1,358FT>
6 16
CALI
0 180
GR
60 190
SPKR
0.1 1000
ILD
0.1 1000
ILM
0.1 1000
RDKR
0.1 1000
RMKR
0.3 -0.1
DPHI_SS
6 16
CALI
0 180
GR
60 190
SPKR
0.1 1000
ILD
0.1 1000
ILM
0.1 1000
RDKR
0.1 1000
RMKR
0.3 -0.1
DPHI_SS
6 16
CALI
0 180
GR
60 190
SPKR
0.1 1000
ILD
0.1 1000
ILM
0.1 1000
RDKR
0.1 1000
RMKR
0.3 -0.1
DPHI_SS
TOP_5400_SAND
TOP_5400_SAND
BASE_5400_SAND
BASE_5400_SAND
TOP_5400_LIME
TOP_5400_LIME
BASE_5400_LIME
BASE_5400_LIME
S5400'_SAND_O-W_TOP
5350(-3645)
5375(-3670)
5400(-3695)
5425(-3720)
5350(-3655)
5375(-3680)
5400(-3705)
5425(-3730)
5300(-3639)
5325(-3664)
5350(-3689)
5375(-3714)
SubseaDepth(ft)
SubseaDepth(ft)
-3625 -3625
-3650 -3650
-3675 -3675
-3700 -3700
-3725 -3725
N-27R5,990
N-10R5,870
N-11R5,540
<1,393FT> <1,342FT>
0 180
GR
0.1 1000
RLA1
0.1 1000
RLA3
0.1 1000
RLA4
0.1 1000
RLA5
0 20
PE
0.3 -0.1
DPHZ
0 180
GR
0.1 1000
ILD
0.1 1000
ILM
0 20
PE
30 -10
DPHI_SST
0 180
GR
0.1 1000
ILD
0.1 1000
ILM
0 20
PE
30 0
PORZC
TOP_5400_SAND
TOP_5400_SAND
BASE_5400_SAND
BASE_5400_SAND
TOP_5400_LIME
TOP_5400_LIME
BASE_5400_LIME
BASE_5400_LIME
S5400'_SAND_O-W_TOP
5400(-3644)
5425(-3669)
5450(-3694)
5350(-3660)
5375(-3685)
5400(-3710)
5325(-3661)
5350(-3686)
5375(-3711)
SubseaDepth(ft)
SubseaDepth(ft)
-3625 -3625
-3650 -3650
-3675 -3675
-3700 -3700
Original Producer
Peak Primary (1977) – 213 BOPD
Peak WF (1990) – 1,009 BOPD
New Offset Producer
Initial Rate (2013) – 12 BOPD
Peak Response (2014) – 269 BOPD
A A’
Strawn5400’Sand
N-176,450’
N-195,500’
N-115,740’
N-27R5,990’
N-10R5,870’
N-11R5,540’
1976 1976 1975
2013 20132013
INJ INJ
Strawn5400’SandStrawn
5400’Sand
Strawn5400’Sand
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Typical Wellbore Completion
• Drilling
o 10 ¾” surface casing at 350’ to 400’
• GAU depths vary between 150’ to 200’
o 7” mixed string production casing at 5600’
• Historically, 7” has shown best performance against external corrosion
• 7” 23ppf J-55 LT&C
• DV tool placed below the Cisco to help ensure cement coverage
o Place Ryt-Wrap casing across 2 most corrosive zones in case of cement channels (Coleman Junction 2300 & Cisco 3500’),
o 13Cr alloy placed in interval to be exposed to CO2/water mix in wellbore (when high fluid column)
• 7” 23 ppf 13Cr80 JFEBear
o 80 ksi yield strength, burst and collapse ratings same as N-80
o JFEBear connection is gas tight with torque shoulder
• Completion
o Perforated 4 SPF @ 120 degree phasing
o Twin Peaks Formation - Fracture stimulated with 200’ frac length
o Strawn Lower Formation - Fracture stimulated with 50’ fracture length
o 5400 Sand Formation – Most are fracture stimulated with 50’ fracture length
• Operations
o ESP’s in most producers 28 ESP’s & 7 Rod pumps
• Monitoring various variables (motor speed, intake pressure, temperature, etc.)
o Currently operating with casing head (annulus) gas commingled with full production
o Treating wells for asphaltenes/paraffin, scale, and corrosion
Injector Producer
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Facility Schematic
INLET
GAS
OIL OIL
HEATER TREATER
25#
WATER
TEST TRAIN
PRODUCTION HEADER
INJECTINGWELL
WATER TANK
FREE WATER KNOCKOUT
COMP
VAPORRECOVERY
75#
COMP
75#
400#
400#
DEHYDRATION
COMP
COMP
COMP
COMP1900#
1900#
1900#
1900#
PUMP
PUMP
PUMP
~1600#
PURCHASED CO2DELIVERY
PRODUCINGWELL
SWD (as needed)
OIL TANK5,000 bbl
OIL SALES P/L
VENT/FLARE
PUMP
PUMP
PUMP
PUMP
WAG SKID
WATER INJECTION STATION (WIS)
RECYCLE COMPRESSION FACILITY (RCF)
Fourth pump excess capacity
CENTRAL TANK BATTERY
(CTB)x4
INLET
OILOIL
WATER
WATER
INLETGAS
OIL & WATER
OIL & WATER
HP 2-PHASE SEPARATOR
400#
WATER
OIL TANK
LP 2-PHASE SEPARATOR
INLET
GAS
OIL & WATER
OIL & WATER
75#
3 oz
VRU
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Field Operating Pressure
INJECTOR PRODUCER
BO
TTO
MH
OLE
OP
ERA
TIN
G P
RES
SUR
E
100-200 psiPre-Response
600 psiPost-Response
3,300-3,700 psiBoth Water &
CO2
Targeted Avg. Reservoir Pressure2,200 psi
• Wellhead Pressures
o Injectors
• 1,600 – 1,700 psi on CO2
• 1,200 – 1,300 psi on Water
o Producers
• HP System: 450 – 500 psi
• LP System: 150 psi
• Consistently evaluating for optimization
o Improved reservoir pressure management
o Optimized pump efficiency given GLR
o Minimize impacts of asphaltine/paraffin
• Not all producers achieve this bottomhole pressure due to pump sizing and deliverability
Minimum Miscibility Pressure: 1800 psi @ 120 deg F (95% CO2)
14
Current PA1 Production & Injection
• Oil production includes small amount of remaining secondary
• Recent leveling of oil production largely driven by reduced process speed
o Declining injectivity
o Fewer patterns initiated
• Manage production to stay below current facility recycle gas limit of 30 Mmcf/d
15
PA1 Development & Response Update
Producers currently responding & recycling CO2 (21)
Producers offset by CO2
Injection yet to respond (12)
24 Patterns have been initiated with CO2.
4 Patterns remain in inventory and are currently part of southern water curtain.
Currently on CO2
Water Curtain (Pattern Inventory)
Current rate
On average, peak response rate 14x pre-response rate
Initial (Pre-WAG) CO2 Injection Rate, mcfpd
16
Producer Profile Example
N-91 Producer
YA-83 Producer
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Dimensionless Curve Performance
• Achieved response at 15% HCPV injected CO2
o N-27R: 6 mos.
o N-11R: 7 mos.
• Incorporates production allocation back to injector (subjective)
o Based on HCPV of Injector-Producer wedge
o Only includes injectors initiated on CO2
PROD
INJ
TWIN PEAKS
STRAWN LOWER
STRAWN 5400 SD
18
Performance Monitoring “Toolbox”
• RAW DATA
o Production: Tank Battery Rates & Well Tests (TOW)
o Injection: Well Rates & Pressures (TOW)
• Production/Injection data tracked by well, battery, and pattern (using ARIES/Spotfire/Excel)
• Injection/Withdrawal by Pattern (Allocated Production)
• Dimensionless Curves by Pattern (Allocated Production)
• Bottomhole pressures determined from injection profiles, fluid levels, shut-ins, monitor wells, and RFTs
• Injection profiles used to update injection zone allocations
• Hall plots for injector diagnostics (fracture propagation)
• Step Rate Tests to Optimize Injection Rates
• Excel-based Flood Model to predict field performance
• In process of developing fieldwide simulation model in Eclipse
• Limited Tracer Analysis
• Asset integrity management system (AIMS) to monitor facilities
Screenshot from Spotfire Software
19
Ongoing Challenges
• Continue to review producing well operating philosophy
o Impacts of producing bottomhole pressure on asphaltine/paraffin deposition
o Determine potential methods of treatment and impacts on project value
• Loss of CO2 Injectivity Post-WAG
o Currently reviewing potential causes and collecting data
o Determining if caused by precipitant, relative permeability change, or other
• Optimize conformance across all zones
o Implement ported sleeve technology installed in injection wells
o Understand impacts on oil rate and present value
• Manage through low oil price environment
o Ongoing operations and current profitability
o Timing of future required capital spend
20
Post-WAG Loss of Injectivity
Current view is –
• Do not believe it is a water quality issue regarding oil carryover, solids, etc.
• Solid samples appear to be oil coated scale (mainly barium sulfate, silicon dioxide, sodium chloride)
• Xylene/Toluene, acid, and fresh water ineffective at remediation
• Ongoing core analysis for fluid compatibility, fines migration, and relative permeability
• Continuing field remediation exercises and testing to narrow possible causes
“Somewhat Expected - Hysteresis” “Unexpected CO2 Injectivity Loss”
21
Conclusions & Path Forward
• Initial patterns performed as expected with timely response
• Minimal premature CO2 breakthrough
• No evidence of containment issues (vertical or lateral)
• Optimizing development of southern portion of PA1 (wider spacing)
• Scalable design of facilities proving beneficial - currently reviewing expansion options
• Efforts ongoing to review subsequent nearby project areas
22
Thank You
Questions?
Thank you to Steve, Doug, and the entire Conference Committee.
If we run out of time, any follow-up questions or discussion can be sent to [email protected]