annexure-i€¦ · 2022-23 333000 15100 217700 50000 50000 200 0 0 0 333000 100.0 estimated ......
TRANSCRIPT
Annexure-I (Action Plan for 100% utilization of fly ash)
YearEstimated quantity
of Ash generation
Supply to
Bricks
Manufacturin
g(MT)
Land
fill/Land
Developm
ent
Utilization
in
Embankm
ent/Dyke
raising of
RMP/Ash
Pond(MT)
Mine void
filling(MT)
Plantation/
Horticultur
e work
Road
MakingExport**
Supply to
industries
for
cement/As
bestos/Tile
s
Total Ash
utilization
(MT)
% of
utilizationRemarks
2017-18 217287 6039 164770 20000 0 0 0 0 0 190809 87.8Actual data
upto Jan'18
2018-19 250000 8500 90000 150000 0 500 1000 0 0 250000 100.0 Estimated
2019-20 250000 10000 127000 100000 12000 500 500 0 0 250000 100.0 Estimated
Considering production 1.8 MTPA & 90 MW
2020-21 300000 10000 164000 100000 25000 500 500 0 0 300000 100.0 Estimated
Considering production 2.0 MTPA & 90 MW
2021-22 333000 13300 229200 50000 40000 500 0 0 0 333000 100.0 Estimated
2022-23 333000 15100 217700 50000 50000 200 0 0 0 333000 100.0 Estimated
Considering production 2.5 MTPA & 150 MW
2023-24 416000 18100 327700 10000 60000 200 0 0 0 416000 100.0 Estimated
Considering production 3.0 MTPA (Maximum Capacity) & 150 MW
2024-25
onwards500000 20000 399800 10000 70000 200 0 0 0 500000 100.0 Estimated
** We are in contact with M/s. Alchemy Corporation, Jharkhand for fly ash export in large quantity.
ACTION PLAN FOR FLY ASH MANAGEMENT
M/s UTKAL ALUMINA INTERNATIONAL LIMITED
Annexure-I
Sr. No.
1
2
3
4
5
Mar-19
Mar-21
Mar-22
IIT Bombay
Cement Industries
Niti Aayog, Govt of
India & CSIR Labs
High value recovery - Rare Earth Elements (REE) -
Technology scanning and selection.
Area
Geopolymerisation - for Mine
Backfilling
Cement Application
Value Recovery
Geopolymerisation - for Construction
Applications
Project details
Development of Geopolymers along with fly ash
other solid wastes for construction applications and
field demonstration
Development of Paver Blocks from BR & Fly ash and
other additives and field demonstration
Study on use of Fly ash or Fly ash & Red Mud for
Mine Backfilling and development of Green Belt and
field demonsration
R&D Project on increased usage of fly ash by
improving its characteristics, like unburnt carbon,
granulometry etc.
Collaborations, if
any
IIT Bombay
National
Metallurgical
Laboratory (NML),
Jamshedpur
Time Target
Mar-20
Mar-19
R&D Plan for Utilization of Fly Ash
M/s. Utkal Alumima International Limited
Annexure-II (Status of non-compliances reported by
RO, MoEFCC, Bhubaneswar)
ADITYA BIffiL&
uAlL /ENV/2017-18/73
To
15 .02 .2018
fne_|!Ot erincipte Chief Conservator of Forest (C)MoEF & Ctimate Change, Govt. of IndiaEastern Regional OfficeA/3, ChandrasekharBhubaneswar 751023.
Sub: Examination of the reply submitted by M/s Utkat Atumina lnternationat Ltd. inrespect of expansion of atumina refinery (1.0 MTPA to 3.0 MTPA) atong with .o-generationpower ptant (50 MW to 90 MW) at vittage Doraguda, Tehsit Kasipur, Disti. Rata;ida, odisha.
Ref : Your te t ter No.101 -375lEpE/134 dated 15.01.201g.
Dear Sir,
This is to inform your good setf that we have presented the proposed expansion of our{!1m!na Refinery (1 .5 MTPA to 3.0 MTPA) atong w.ith .o- generaiion power p[*i tgo MW to150 MW) before the Hon'bte EAC, lndustry-l on-6tn Februiry 201g, wirerein,-we'were ast<edto furnish certain additionat detaits. A copy of the sime tetter from the Director,MoEF&CC is attached herewith for your kind ieference. In ine said letter under st.No.2, itis mentioned for the ctosure of the non- comptiances reforted by the n"lionut office,Bhubaneswar. In this regard, we submit our comptiance staius as betow:-
tated Comptiance Statuscondition / Observation
The typicat characteiiitG waste water
)! !
Ail
[ ,( ; r l r7 ' l. r € , cc
generated in the Atumina refinery are alkaline in
Simitarty in the Cpp, the btow down water fromthe Boiters and the Cooting Towers atong with theDM Ptant waste water are co(tected in a HotdingPond after sedimentation and neutralization. Thii
t . : ; n e
continuous ng!{g!ng. This water is atso
It has been found that pAi arrihaving onty neutratization pit,sedimentation pit and guardpond for the treatment ofwaste water" They do not
t-ftedged ETP for theof waste water.
r€, it is required tothe futt-ftedged ETp
treatment of wastetreated water onty
in the process.
Annexure-III (R&D scheme for utilization of Red Mud)
R&D Project for Red Mud Utilization
By
Utkal Alumina International Limited & IMMT, Bhubaneswar
EXECUTIVE SUMMARY
Preamble:-
Red mud is produced in the process of alumina extraction from Bauxite ore.Red
mud is highly alkaline, which is potential pollution threat to water, land and air of
close proximity of the red mud area. Meanwhile high costs are associated with
the large area of land needed for storage of the residue and also polythene lining
on the surface in the storage pond. The disposal of Bauxite residues is a major
problem in alumina plants throughout the world.
Justifications:
Usually, Production of 1 tonne of Alumina generates 0.6-2.5 tonnes of red mud
depending upon the bauxite source/quality and Alumina Extraction efficiencies.
The treatment and utilization of High volume red mud waste has been a major
challenge for the alumina industry. The R & D study is needed to recover the
different mineral values from red mud. The main objective is to minimize the
waste generation by recovering the mineral values. The iron phase minerals are
almost 50-60% in the red mud. If 70-80% of Iron values can be recovered, the
good amount of waste materials can be reduced. UAIL is producing around 1.5
million tonnes of Alumina and the capacity may extend to 3 million tonnes per
annum in future. Hence red mud produced will be around 1.30-1.4 times of
Alumina production capacity (i.e. from present 1.9 MTPA to 4.2 MTPA). IIMT
Bhubaneswar, a CSIR laboratory under the DST, GOI is a pioneer in the field of
research and development of processes and technologies for economically viable
recovery of precious materials from solid wastes generated from various
metallurgical industries. This will be a joint R&D exercise between IIMT & Utkal
Alumina International Ltd.
This is a very good approach towards protection of environment for long
term sustainable development, for the companies doing Alumina
Business.
The detailed scope of work:
Phase- I
(a)Scope & Coverage of Project
1) Detail Mineralogical and chemical characterization of the sample.
2) Preparation of micro-pellets in different sizes. 3) Drying studies of micro-pellets.
4) Reduction roasting of different micro-pellets with variables such as temperature, amount of coal and residence time.
5) Grinding studies of the reduction roasted product.
6) Magnetic separation studies. 7) Optimization studies at laboratory scale (repetition of experiments at
best conditions). 8) Pilot scale study in rotary kiln for continuous operation of reduction
roasting.
9) Pilot scale beneficiation study. 10) Detail characterization of final product and rejects.
11) Rheological studies of products and rejects. 12) Dewatering studies. 13) Filtration studies.
14) Report Presentation.
(b) Deliverables
1) A report on recovery of Iron Value from red Mud.
2) Duration- 6 Months.
Phase -II
a) Scope & Coverage of Project
1) Process basic Engineering.
2) Material and Hydrodynamic data of each stream as per capacity of the plant.
3) Sizing of the major equipment. 4) Report Preparation.
b) Duration : 4 months
Phase –III
a) Scope & Coverage of Project 1) Techno Economic Feasibility Report.
2) Report Preparation. a) Duration: 4 months.
Phase 1V
a) Scope & Coverage of Project
1) Detail Basic Engineering. 2) Detail Project Report. 3) Finalization of Drawing.
4) Supervision of erection and participating in Commissioning. 5) Report Preparation.
b) Duration: 5 months (up to DPR and drawing finalization); Supervision of erection and participating in commissioning duration as per actual.
Sample Qty.-10mt. (To be provided by UAIL)
Duration: Six Months from date of receiving Sample at IMMT-Bhubaneswar.
MAIN SECTION
a) Project Title: Scientific Study on recovery of Iron from red mud.
Amount : Rs.70 Lakhs (Excluding taxes)
Category : R&D Project
Inclusion in plan: As per the P&B
b) What: Scientific Study on recovery of Iron values from red mud by
reduction roasting in both laboratory and pilot scale.
c) Why: To add economic value to red mud and to protect environment.
Cost Estimates and projected cash flow:
d) Study on Recovery of Iron Values from the red mud by reduction roasting in both laboratory and pilot scale :
Phase(A) Rs.(B) Time Frame©
FY(D)
a) 1st Phase Rs. 25 Lakhs 6 Months 18-19
b) 2nd Phase Rs. 20 Lakhs 4 Months 18-19
c) 3rd Phase Rs. 15 Lakhs 4 Months
18-19, 19-20
d) 4th Phase( 5% of the Project Capital Cost) ----------------
5 Months 19-20
e) Logistics,Liasioning,Consulatation,Travelling,Report preparation, Presentation & Miscellaneous
Rs 10 Lakhs
Total CTC for the said job (excluding taxes) Rs 70 Lakhs
19 Months
The Entire expenses will be incurred within the Scientific Study period in
different phases in the financial Years: 18-19(Ist Phase), 18-19, 19-20 (IInd &
IIIrd Phase)& 19-20(IVth Phase) .
e) Raw Material, utilities & In-bound Logistics: Red mud bagging,
loading and Logistic under the scope of UAIL.
f) Implementation time frame: This project will be completed within the
time frame from the Date of receiving Red Mud at IMMT-Bhubaneswar.
g) Manpower: It is in the Scope of IMMT-Bhubaneswar.
h) Environmental implications: Nil.
i) Statutory implications: Nil
j) Statutory approvals required: No additional Statutory Approvals are
required.
k) Financial, Business case, gains, IRR&NPV: There will be no immediate
gain after the Scientific Study. This Study shall guide us for further
investment and achievement of zero disposal of Red Mud further. It will be
treated as raw material for another process.
l. Accounting treatment of each item of cost: To be treated as assets, hence
to be capitalized, Percentage of depreciation: 3.5 % (Considering a life span of
30 years).
R&D Plan for Utilization of Red Mud/ Bauxite Residue (BR)
M/s. Utkal Alumina International Limited.
Sr.
No. Area Project details
Collaborations
, if any Time Target
1 Geopolymerisati
on - for
Construction
Applications
Development of Geopolymers
along with fly ash other solid
wastes for construction
applications and field
demonstration
IIT Bombay Mar-20
2 Development of Paver Blocks
from BR & Fly ash and other
additives and field
demonstration
National
Metallurgical
Laboratory
(NML),
Jamshedpur
Mar-19
3 Geopolymerisati
on - for Mine
Backfilling
Study on use of Red Mud for
Mine Backfilling and
development of Green Belt
and field demonstration
IIT Bombay Mar-19
4 Cement
Application
R&D Project on enhancement
of utilization of Red Mud in
development of new Type of
Cement
Cement
Industries Mar-21
5 Value Recovery High value recovery - Iron &
Titanium powder and Rare
Earth Elements (REE) -
Technology scanning and
selection.
Niti Aayog, Govt
of India, CSIR
Labs and
JNARDDC
Nagpur
Mar-22
6 Neutralisation
with weak acid
Neutralisation with BR with
weak acid or CO2 for its
different usage and safe
disposal.
IIT Bombay and
Chemical
Industries
Mar-20
7 Recovery of
Iron from Red
Mud
Pelletisation of red mud,
reduction roasting followed by
magnetic separation.
IMMT,
Bhubaneswar Oct-20
Annexure-IV (Revised land use and land cover study)
Land Use Land Cover Study
of
M/S. Utkal Alumina International Ltd.
At: Doraguda, Block: Kashipur, Dist: Rayagada, Odisha
1
Source : Google Satellite Image on 4th November 2011
LULC OF STUDY AREA PRIOR TO PROJECT COMPLETION
Source: Resourcesat-2 LISS IV (July , 2016) Merged with Cartosat-1 PAN(July to November,2017)
RECENT LULC OF STUDY AREA
Temporal Change Analysis
4
LANDUSE/LAND COVER CATEGORY
Area Statistics (in Sq. km)
Prior to Project Completion
(04th
November, 2011)
Recent Area Statistics (in Sq.Km )
(2016- 2017)
Settlement 27.58 27.58
Industrial area 2.00 4.79
Open Forest 11.40 11.28
Scrub Forest 67.83 64.45
Agricultural Land 98.99 109.73
Land With Scrub 70.13 68.19
Land without Scrub 44.87 36.78
Barren Rocky 48.13 48.13
Water body 18.26 18.26
Annexure-V (Revised statement of issues raised during
PH along with time bound action plan and
budgetary provision)
Page 1 of 4
STATEMENT OF ISSUES RAISED BY THE PUBLIC DURING THE PUBLIC HEARING OF M/S UTKAL ALUMINA INTERNATIONAL LTD, DORAGUDA, TIKIRI,
RAYAGADA FOR ENHANCEMENT OF PRODUCTION CAPACITY OF ALUMINA REFINERY FROM 1.5 TO 3.0 MTPA ALONG WITH CO- GENERATION POWER
PLANT CAPACITY FROM 90 TO 150 MW HELD ON 15.11.2017 AT 10.00 AM AT VILLAGE BAGHRIJHOLLA, TAHSIL- KASHIPUR IN RAYAGADA DISTRICT
AND RESPONSE OF THE PROJECT PROPONENT THEREOF.
Issues raised by the Public in Hearing
Response of the Project Proponent Activity Approximate
Budget (Rs. In lakhs)
Timeline
Environmental Issues:-
1. Barrier around Red Mud Pond & Ash Pond for protection of human & animals.
(Sri. Lakhi Naik, Tikarpada,
Sri Bhubani Gauda, Luchuguda)
Red mud pond area is protected by boundary wall and fence. Ash pond is situated on a hill top valley and surrounded by deep garland drains and guard wall, and thus is protected. Both these ponds are under continuous security surveillance. Operation and maintenance personnel are continuously monitoring the pond status. Continuous maintenance of the boundary wall and chain-link fencing will be ensured for the protection of human and animals.
Regular maintenance activity.
500 Continuous
2. Prevention of Dust pollution caused by the industry in Dwimundi, D Korol & other nearby villages
(Sri Josheph Bhadra, D.Korol)
Potential dust pollution sources have been identified during the EIA/EMP study. All the mitigation measures have been outlined and shall be implemented during project construction stage. These measures are the part of the plant design. State of the art equipment like ESP, Bag Filters, DSS, DES and Wet Scrubbers etc. at respective point/fugitive source shall be installed. High pressure fixed water sprinkling system shall be put in place at Bauxite & Coal handling areas. Regular water sprinkling and cleaning shall be carried out on roads through mobile water tankers. All in plant roads have been black-topped/concreted. Greenbelt being developed along the boundary wall of the plant. All the above measures have already been implemented in the existing operating plant. These measures have successfully prevented any kind of dust pollution in the nearby villages like Dwimundi and D. Korol. In proposed expansion all the above air pollution control measures shall be adhered to, from the design stage.
ESP with stack : 13000 Lakhs FGD : 2000 Lakhs Bag Filters :500 Lakhs Water Sprayer : 200 (Stationary) Lakhs
15700
5 years
Page 2 of 4
3. River water Pollution in Bada Nadi due to discharge from plant affecting downstream villages.
(Sri. Sanjib Kumar Bagh,
Badlijharan)
The plant is operating on a zero liquid discharge principle as mandated by the OSPCB & MoEFCC ensuring Zero river water pollution of the Bada Nadi. Various ponds like Red Mud Pond, Ash Pond, Caustic Pond, Guard Pond and Holding Pond are in place to collect and reuse waste water in the process. STP (Sewage treatment Plant) has been provided to treat the domestic waste water and reuse of treated water in gardening and afforestation. The expanded plant will have similar features to prevent any waste water discharge to outside and the plant will be designed and operated on Zero Discharge concept.
Sewage system & STP: 200 Storm & Caustic drains: 1500 Caustic/Guard Pond with pumping stations: 500 Ash/Red Mud Pond lining: 3000 Steel lined sump pits & pumps: 2000
7200
5 years
4. Plantation over surrounding bare hills.
(Sri Bidyadhar Dhuria, Tikiri, Sri Josheph Bhadra, D.Korol, Sri Bhabagrahi Naik, Kashipur)
Plantation has been carried out on bare hills inside the plant and surrounding of the plant area like D.Korol, railway corridor and other areas. UAIL will continue the plantation in the vacant areas available in the plant and as well as surrounding of the plant.
500 5 years
Peripheral development:-
1. Regular Employment for local youths having Technical & other qualifications on priority basis.
(Sri Shankar Naik, Paikupakhal
Sri Ram Shankar Naik
Sri Haladhar Naik, D.Korol Sri Bhagaban Majhi, Kucheipadar)
Preference will be given to the local youth having Technical & other qualifications commensurate to their proficiency and skill set as and when similar vacancies arise. 18 local youth with Diploma & B.Tech have been identified and employed directly. Similarly,48 local youth have been employed in the unskilled and semi-skilled category with the associate partner companies.
2. Suitable jobs for local ladies (Smt. Kunti Naik, D.Korol)
Already employment has been provided to more than 210 local ladies (Direct & Indirect) depending on their qualification and skill levels. This will continue.
3. Provision of 500 bedded Hostel at Kucheipadar, ITI at Baghrijholla, +2 Science College at Tikiri, Support to all Government UP School to develop as Model Schools &
i) Govt. is taking up similar projects in the area as part of model school. ii) Skill building center will be set up for training of local youth in
consultation with SDC. iii) As committed during the PH, +2 Science College will be opened nearby
Tikiri (Osapada) within the next two years.
Skill building center: 1405 Lakhs +2 Science College
1405 1500
4 years 3 years
Page 3 of 4
appointments of Teachers by the company.
(Sri Shankar Prasad Muduli,
Bagrijhola,
Sri Phakir Majhi, Bhitaramuchukuni,
Sri Josheph Bhadra, D.Korol,
Sri Bhabagrahi Naik, Kashipur)
iv) Several of the Government run UP Schools of the area have been supported as required from time to time and will continue to support. Appointment of teachers will be done in consultation with the Govt. and the School Management committees with due approvals.
Infrastructure Support to Govt. schools
236
3 years
4. Hospital facility & provision of 10 nos Ambulance as medical aid.
(Sri Bidyadhar Dhuria, Tikiri
Sri Bhagaban Majhi, Kucheipadar
Sri Josheph Bhadra, D.KorolSmt.
Champa Muduli, Bagrijhola)
A modern 25- bedded hospital with secondary health care facilities will be operational at Oshapada village within the next few months, wherein, local community will be provided with best in class health care. Already six numbers of Ambulances are available for the local community. Four more new ambulances will be provided for the community.
Construction of Utkal Hospital at Oshapada: 100 Lakhs Hospital Assets and equipment’s : 440 Lakhs Four ambulances : 40 Lakhs
100 440
40
By March 2018. (In addition to this, Rs. 376 Lakhs towards operational cost. every Year) By March 2020
5. Development of Road from Doraguda to Baphlimali & provision of 02 nos of Student Bus from Dongasil to Kashipur.
(Sri. Bhubani Gauda, Luchuguda
Sri Bhabagrahi Naik, Kashipur
Sri Stephan Bagh, Paikupakhal)
i) Road work has been undertaken by the Govt. ii) Provision of 02 nos of student buses will be done.
Two buses 30 Annual operational cost
6. Provision of Drinking water facilities at Hadiguda Panchayat. (Sri Ram Shankar Naik, Kendukhunti Sri. Sanjib Kumar Bagh, Badlijharan Sri Haladhar Naik, D.Korol Sri Bhabagrahi Naik, Kashipur)
Drinking water facility has been provided fully by the company in 3 villages (2 villages through overhead water tank and 1 village through Spring based water supply system) of the Hadiguda Gram panchayat. These villages are also provided with hand pump bore wells for ensuring drinking water supply at all the times. Along with this, hand pump bore wells have been provided in 5 other villages of Hadiguda Gram Panchayat. Repair and maintenance of hand pumps is done by the company as and when required. This support will be extended to
Additional drinking water facility in the villages of Hadiguda GP and other villages of nearby GPs.
648 6 years
Page 4 of 4
rest of the villages after due consultation with the Govt.
7. Permanent Identity Card for Land Losers (Sri Haladhar Naik, D.Korol Sri Josheph Bhadra, D.Korol)
As committed during the PH, Permanent Identity Cards for Land losers will be provided within the next three months.
Identity cards 6 May 2018
8. DP status for Dwimundi & D Korol village. (Sri Haladhar Naik, D.Korol Smt. Kunti Naik, D.Korol Sri. Sarbodhan Takiri, D.Korol)
This issue comes under the purview of the RPDAC and the Govt.
Annexure-VI (Revised Statement of ESC)
ENTERPRISE SOCIAL COMMITMENT FOR EXPANSION PROJECT
UTKAL ALUMINA INTERNATIONAL LTD.
While going forward for its expansion, Utkal Alumina has proposed the peripheral development initiatives (attached herewith) as a part of our
Enterprise Social Commitment (ESC). The projects have been planned based on the findings of Socio-economic and baseline survey conducted
by Utkal University, follow up studies conducted internally and the suggestions received during Public Hearing. These initiatives will definitely
contribute significantly in holistic development of the people in the peripheral villages. These ESC will benefit people from about 20 villages in
Core zone and 70 villages in Buffer zone covering 8 Gram Panchayats in around 10 km radius of the plant. Necessary changes may be done to
this plan as per the changed need scenario from time to time based on Need Assessment Surveys.
Sl. No. Project Village Budget (in lakhs)
Type of intervention FY 18 FY 19 FY 20 FY 21 FY 22 FY 23 Total
1 Construction of School building upto +2 Science.
Oshapada 700 540 220 20 20 1500
2 Infrastructure for Govt. Schools in the periphery
Upper Kampore School boundary wall, Bore well with OHT,
Providing Equipments 2 7 3 8 20
Khotlapadar
School boundary wall, Providing Equipments
6 3 2 11
Gokulmunda
School boundary wall, Providing Equipments
2
5 3 8
Kucheipadar
School Painting, Playground development, Kitchen building, Providing equipments, solar lighting
system
2 3 3 35 2 6 51
G.Koral Bore well with OHT,
Boundary wall , Electricity, Providing equipments
2 6 3 4 15
Kapuguda School boundary wall 5 3 8
Thutiber
Toilets & Hand basins, Providing equipments
2 2 3 6 4 17
Oshapada Rising height of School
boundary wall, Providing equipments
2 4 2 8
Tikiri
Protection wall in Girls High School
6 6
Bilamal
Repairing School boundary wall, Providing equipments
2 2 5 3 12
Makapadar School boundary
wall,Playground, Providing Equipments
3 5 3 8 19
Ratachuan
School boundary wall, Providing Equipments
2 7 2 11
Jogiparitunda
School boundary wall, Providing Equipments
5 2 2 7
Dangasil Solar lighting system -- 30
Dwimundi Repairing School building,
Providing equipments, School boundary wall
-- 2 5 4 2 13
Sub Total 8 5 10 78 80 55 236
3 Construction of Hospital Building at Ushapada
100 100
4
Hospital equipment’s and assets for Utkal Hospital
350 30 30 30 440
5 Provision of 4 ambulances
Tikiri 10 10
Dongasil 10 10
Kucheipadar 10 10
Chandragiri 10 10
Sub Total 20 20 40
6
Drinking water facility in the peripheral villages
Semiliguda
Handpump Tubewell, OHT with borewell
2.5 45
47.5
Tikiri
Handpump Tubewell, OHT with borewell
2.5
3 100
105.5
Ghuguput Handpump Tubewell 3 4 7
Lacchuguda OHT with bore well 40 3 43
Bhitarmuskuni OHT with bore well 17 2 19
Doraguda OHT with bore well 22 3 25
Kucheipadar OHT with bore well 7 40 7 54
Gokulmunda OHT with bore well 30 30
Makapadar OHT with bore well 35 35
Ratachuan OHT with bore well 30 30
RR Colony I OHT with bore well 45 40 85
Dudighat Swajal Dhara, Dugwells 7 9 16
Karli Swajal Dhara 15 15
Badlijharan Swajal Dhara, Tubewell 9 3 12
Ghatiguda Swajal Dhara 12 2 14
Dwimundi Repairing of Swajal Dhara 6 4 10
D.Koral OHT with bore well 100 100
Sub Total 50 64 0 86 153 295 648
7
Community Toilet to facilitate SwachataAbhiyan at Nuapada, Tikiri and Kashipur
Nuapada 30 30
Tikliri 30 30
Kashipur 30 30
Sub Total 30 0 30 0 30 90
8
Creation of irrigation infrastructure in the peripheral villages
Check dam/ Irrigation
Channel/ DBI etc.
Dwimundi
Water Harvesting Structure, Irrigation
Channel 8 9 6 6 5 34
Bilamal Dam, Irrigation Channel 9 7 5 4 25
Kodipari Dam, Irrigation Channel 6 12 4 8 10 40
Gulmijhola Dam, Irrigation Channel 10 6 4 20
Tharli
Water Harvesting Structure, Irrigation Channel
4 5 3 4 16
Lundrukona Dam , Irrigation Channel 7 5 12
G.Koral
Water Harvesting Structure, Irrigation Channel
4 4 6 14
Makapadar
Water Harvesting Structure, Irrigation Channel
9 7 16
Sanamatikona Dam, Irrigation Channel 12 6 18
Mailiguda Dam, Irrigation Channel 7 8 15
Tikirapada Irrigation Channel 6 6
Kucheipadar Irrigation Channel 6 7 4 8 5 4 34
Bariaguda Irrigation Channel 4 3 7
Dongasil Irrigation Channel 3 5 4 12
Tikiri Irrigation Channel 13 14 6 5 5 43
Tala Kampore Irrigation Channel 4 3 5 6 18
Upper Kampore Irrigation Channel 4 6 4 14
D.Koral Irrigation Channel 8 5 13
Mundagaon Irrigation Channel 4 6 10
Karli Irrigation Channel 6 8 14
Dudukabahal Irrigation Channel 10 9 19
Lachhuguda Irrigation Channel 8 7 15
Ratachuan Irrigation Channel 6 4 10
Badlijharan Irrigation Channel 4 5 9
Baliguda Diversion Based Irrigation 5 2
Renganasil Irrigation Channel 7 4 11
Sub Total 15 78 68 50 100 141 452
9
Construction of Community Centres in peripheral villages
D.Koral Community Hall 15 15
Bagrijhola Community Hall 15 15
Tikiri Community Hall 30 30
Gokulmunda Community Hall 15 15
Ratachuan Community Hall 15 15
Ushapada Community Hall 15 15
Bhitarmuskuni Community Hall 15 15
Hadiguda Community Hall 15 15
Lacchuguda Community Hall 15 15
G.Koral Community Hall 15 15
Kucheipadar Community Hall 15 15
Sorishapadar Community Hall 15 15
Kodipari Community Hall 15 15
Semiliguda Community Hall 15 15
Bariaguda Community Hall 15 15
Karli Community Hall 15 15
Dongasil Community Hall 15 15
Pandakapadar Community Hall 15 15
Sanamatikona Community Hall 15 15
Gulmijhola Community Hall 15 15
Sub Total 0 45 15 60 90 105 315
10
Setting up of Skill building centre (Mobile repairing, bike repairing, vermicomposting, mushroom cultivation, household equipment repairing, applique making, nursery raising, computer training, agricultural training, watch repairing etc.)
200 190 530 485 1405
11 Lemon Grass promotion project
Bagrijhola, Andirakanch,
D.Koral, Paikupakhal,
etc.
50 50 50 50 200
12 Ash bricks manufacturing project
Bagrijhola, Andirakanch,
Tikiri, Sorishapadar,etc
40 40 40 40 160
13
Construction of village infrastructure in the peripheral villages
Mailiguda
CC Roads,Drains, Road side Protection walls
4 5 6 8 10 33
Tikiri
CC Roads, Drains, Market Platforms,Street lights
2 4 6 12 10 12 46
Jamuguda CC Roads, Protection walls 6 2 5 6 19
Gokulmunda Drains, Culverts 10 8 6 8 10 42
Haridaspur CC Roads 4 6 8 4 6 28
Sanamatikona
CC Roads, Drains, Road side Protection walls
5 5 2 7 19
Bilamal
Drains,road crossing culvert, road side protection walls
2 6 6 5 4 23
Makapadar
Ground leveling, boundary walls
3 8 5 2 6 24
Semiliguda
Road side protection walls, Drains
5 4 9 6 10 34
Ushapada CC roads, Drains 8 8 6 8 30
Nuapada Protection walls, CC Roads 8 8 12 10 15 53
Sakrakhola CC Roads 6 8 7 8 10 39
Dwimundi
CC Roads, protection walls, drains
8 8 30 32 40 118
Bagrijhola CC Roads, Drains 3 3 5 9 7 6 33
Hadiguda Culverts, CC Roads, Drains 4 5 8 6 8 31
Lacchuguda Drains, Mandap,CC Roads 11 13 6 7 10 47
Bhitarmuskuni Drains,CC Roads 2 3 10 9 8 32
Baharmuskuni WBM roads,Drains 6 10 10 6 32
Karli CC Roads 3 3 5 8 19
Kaliakona CC Roads 3 3 8 10 12 36
Kusumguda Culverts, Road 6 10 16
Baliguda Culverts, CC Roads 2 3 7 6 8 10 36
Tikirapada
CC Roads, WBM roads, Drains, Steps to river
3 6 3 18 8 12 50
Doraguda
Dustbins, CC Roads, Drains, Sitting Alters
2 10 10 9 10 15 56
Pandakapadar CC Roads 4 8 6 18
Gulmijhola CC Roads, Drains 6 8 12 7 8 41
Dongasil
CC Roads, Drains, Protection walls
2 4 5 14 15 20 60
Kucheipadar
CC Roads, WBM Roads, Drains, Protection walls,
Steps to river 3 5 5 38 45 47 143
Bariaguda
Protection walls, Rest Shed, Culverts
2 5 12 6 14 39
D.Koral
CC Roads, Drains, Sitting Altars
2 3 5 10 15 8 43
G.Koral
CC Roads, Steps to river, Protection walls
2 6 3 20 22 15 68
K.Koral Road, drain 6 8 10 24
Kodipari
CC Roads, Steps to river, Drains, Sitting Altar
10 6 20 25 25 86
Badlijharan
CC Roads, Protection walls,Drains
4 8 12 10 34
Patiasil
CC Roads, Vats, Steps to river
7 8 8 15 10 48
Ratachuan CC Roads, Drains 4 4 9 20 12 49
Renga Vats, CC Roads 8 10 10 28
Mundagaon
Road repairing,Drains,Protection walls, youth club repairing
2 3 5 16 24 18 68
Sorishapadar Steps to river, Protection
walls, CC Roads, Rest Shed 4 5 9 12 10 40
Tala Kampore
CC Roads, Protection walls, culverts
2 2 6 9 15 16 50
Upper Kampore CC Roads,WBM
roads,Protection walls, Steps to river
4 2 5 10 8 12 41
Sukuabada CC Roads, Protection walls 4 5 10 10 29
Dabadiguda CC Roads 5 6 7 8 26
Renganasil Protection walls 3 3 8 10 10 34
Tharli CC Roads 5 7 8 20
Malijharan CC Road, Drain 2 3 6 5 10 26
Jhodipadar CC Road 4 2 10 16
Ghuguput CC Road, protection wall 3 3 6 6 8 26
Kapuguda CC Road 6 8 14
Sub Total 46 201 213 461 492 554 1967
14 Construction of workshop for Tailoring Centre
Nuapada 100 100
15 Construction of a play ground
Tikiri 25 75 100
16
Setting up of Apparel unit for productive engagement of youth, particularly women
D. Karol 2300 2000 1000 5300
17 Food processing unit including cold storage
Tikiri 550 550
GRAND TOTAL 594 1608 1056 3935 3540 2870 13603
Villages within 5 KM Radius
Sl. No. Name of the Village Sl. No. Name of the Village
1 Lachhugurha 13 Bagirijhola
2 Pandakapadar 14 Kaliakana
3 Barikagurha 15 Karli
4 Thorali 16 Dimundi
5 Anagar 17 Kendukhunti (R&R Colony)
6 Kucheipadar 18 Nuapada
7 Bhitarguma 19 Sukhuabada
8 D.Koral 20 Khantamala Karala
9 Bahara Muchukuni 21 Tala Kampar
10 Harigurha 22 Bilamala
11 Tikaraparha 23 Makapadar
12 Doraguda 24 Kampar
Villages within 10 KM Radius
Sl. No. Name of the Village Sl. No. Name of the Village Sl. No. Name of the Village
1 Malamb 24 Kapugurha 47 Naktiguda
2 Tureighati 25 Dabirbigurha 48 Dabuguda
3 Koskata 26 Kanhugurha 49 Mundagaon
4 Kiraamb 27 Baligurha 50 Podapadi
5 Jabapadar 28 Daladeska 51 Bandhapadar
6 Tudili 29 Ghuguput 52 Maliguda
7 Kundurusila 30 Charajdrhi 53 Tikiraguda
8 Khutlopadar 31 Gorakhapur 54 Dakili
9 Bhejapadar 32 Pitajorhi 55 Sudingaguda
10 Kantabanji 33 Kotragurha 56 Tala Kadinga
11 Khangarmunda 34 Upara Dheska 57 Pukesh
12 Jaripadar 35 Panabandha 58 Bilaput
13 Mallijharana 36 Dornakabahala 59 Kucher
14 Dangasil 37 Dengagurha 60 Ekadeli
15 Karhikitunda 38 Jamuguda 61 Barbaghri
16 Gaimundatunda 39 TIKIRI 62 Podiguda
17 Mutamajurha 40 Mushuripadar 63 Patharbaghri
18 Ladigura 41 Sunamudi 64 Barijhola
19 Kodipari 42 Haridasapur 65 Hatimunda
20 Ratachuan 43 Oshapada 66 Dumaguda
21 Rauaghati 44 Similiguda 67 Dharmaguda
22 Peringini 45 Sorishapadar 68 Haridabhatta
23 Orhiagurha 46 Sana Matikona 69 Bada Matikona
Map showing villages within 10 KM Radius
Annexure-VII (Management plan for storm water
collection, treatment and disposal
including the plant as well as red mud
pond)
DETAILED MANAGEMENT PLAN FOR STORM WATER COLLECTION,
TREATMENT AND DISPOSAL INCLUDING THE PLANT AS WELL AS RED MUD
POND.
Plant Area:
A network of separate concreted drainage system has been developed following the
gradient of the plant area for discharge of the storm water. The total length of the
drainage network is around 23 km of size 1m depth × 1m width. The entire drainage
system of the plant is divided into four sections viz. Refinery process area, Power Plant
area, Coal handling area and Bauxite handling area.
The entire storm water of Refinery area is collected through three inlets in impervious
(RCC) guard pond of capacity 13,243 m3 of Dimension (Ø 71.5m X depth 3.3m). The
storm water is allowed here for settling and if required, acid neutralization is carried
out at the inlets of the guard pond having online continuous pH monitoring system.
The whole quantity of this water so collected is used in the process. Continuous
monitoring system has been installed with web camera and flow-meter, connected
online to the CPCB server for real time data transfer. In case of heavy rain fall, the
water is discharged outside after neutralization (if required) which meets discharge
standards prescribed in the CTO.
All the process areas of the refinery are provided with caustic proof concrete floor and
bounded with concrete bund walls of about 1 metre height. Steel lined sump pits with
submersible pumps are provided to collect and pump back all the process water
generated out of draining, cleaning and hosing in the respective operational areas.
Separate drainage system is in place to collect all the alkaline process water from the
refinery process areas and diverted to concreted caustic pond lined with LDPE. The
water so collected in the caustic pond is recycled in the process. The sludge settled in
the caustic pond is basically red mud and hydrate which is cleaned periodically and
dumped in the red mud pond.
The above system is designed to ensure separate management of surface run off
water and process water and prevents contamination of surface and ground water.
The storm water of Power Plant area is collected via separate drainage system in a
holding pond and reused in housekeeping, dust suppression and ash conditioning
after settling.
Dedicated settling pits have been provided at coal and bauxite yards connected with
RCC drains. The storm water generated during rainy season from these areas are
collected via these drains and allowed for settling in the above settling pits. The over
flow of these pits is discharged outside.
Red Mud Pond Area:
Storm water drain is provided around the outer side of the Red mud pond having a
length of 5.2 km with depth varying 1- 2 m and width 4-12 m following the gradient of
area. Check dams are provided at intervals to allow any sediments.
The total storm water is collected at the lowest elevation i.e. SW side of the red mud
pond area and is discharged outside. The rain water in the active red mud stacking
pond gets collected within the Ponds (i.e. Pond-A/B) and pumped to Pond-C. This
water is stored in Pond-C and pumped back to the plant for mud washing process. It
may be noted here that Pond-C which holds this water is completely lined with clay
and 1.5mm thickness HDPE liner to prevent any ground/surface water contamination.
Drawings showing the storm water and caustic water drains of the plant and
storm water drain of red mud pond is attached herewith for ready reference.
775
775
775
780
780
780
785
785
785
785
790
790
790
790790
790
790
790
795
795
795
795
795
795
800
800
800
800
800
800
805
805
805
805
805
810
810
810
810
810
810
815
815
815
815
820
820
820
820
825
825
830
830
830
835
835
840
840
840
840
840
845850
860
795
CONV
EYOR
PIP
E CO
RRID
OR
PART B PART A
PART D PART C
N
SETDOWNAREA 1
14 000m
5 000
m15 000m
6 000
m2800
2700
2600
2500
2400
2300
2200
2100
2000
1900
1800
1700
1400
1300
1200
1100
200
0
2600
0900
800
700
600
500
400
300
200
100
0
1600
1500
1400
1300
1200
1100
1000
900 80
0
700
600
500
400
300
200
100
0
3800
3700
3600
3500
3400
33003100
3000
2900
2800
2700
2600
2500
2400
2300
2200
2100
2000
1900
1800
1600 15
00 1400 13
00
1200
1100
1000
900
800
700
600
500
400300
200
100
0 = 2850
0
1700
0
100
1003200
0.000
200
300 400
3482.459 481.780
120.968
200
300
400
500
1651.428
100
0217.879200 1035.955
1000
600
100
100
200
100
0.000 0.000
189.3
02
189.300
100
100
1100
1200
1300
1400
1500
1600 1700 1800 1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
3100
100
200
300
400
500
600
700
80090
0
1000
1100
1200
13001400
1500 1100
1200
1300
1000.000
1000.000
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
2100
2200
2300 2400
2500
2600
2700
2800
2900
3000
3100
3200
3300
3400
0.000
PART A & B EXTERNALCONTROL LINE MC11
PART A & B EXTERNALCONTROL LINE MC11
ACCESS ROAD CONTROLLINE MRJ0
DECANT WELL ADECANT WELL B
RELOCATEDWALKING TRACK
EXISTING WALKING TRACK
RELOCATED WALKING TRACK
SPILLWAY D
ACCESS ROAD CONTROL LINE MRC0
SPILLWAY B
LIMIT OF HDPE LINER
CULVERT-04MRC0 CH 1565
PUMP WELL S2
TEMPLE
ACCESS ROAD CONTROLLINE MRE0
ACCESS ROAD CONTROLLINE MRD0
ACCESS GATE
REFER NOTE 2
REFERNOTE 2
SPILLWAYCONTROL LINE MC41
ACCESS ROADCONTROL LINE MRC0
REFERNOTE 2
ALTERNATIVEWALKING TRACKFROM SURVEY05/08/2011
ACCESS ROAD CONTROL LINE MRD0
CULVERT-02MRC0 CH 1180
CULVERT-05 MRC0 CH 1725
CULVERT-06MRJ0 CH 95.0
CULVERT-08MRC0 CH 2750
ACCESS ROADCONTROL LINEMRI0
CONTROL LINE MDB0
ACCESS ROADCONTROL LINE MRE0
PART A, B, C & D INTERNALCONTROL LINE MC31
SPILLWAY C
ACCESS ROADCONTROL LINE MRD0
ACCESS GATE
DECANT WELL C
DECANT WELL D
ACCESS ROAD CONTROLLINE MRG0
CONTROL LINE MDK0
ACCESS ROAD CONTROL LINE MRC0
PART C & D EXTERNALCONTROL LINE MC21
PART A, B, C & D INTERNALCONTROL LINE MC31
ACCESS ROAD CONTROLLINE MRH0
PART C & D EXTERNALCONTROL LINE MC21 SETDOWN
AREA 2
PART A & B EXTERNALCONTROL LINE MC11
SPILLWAY A
CULVERT-03MRC0 CH 1425
ACCESSGATES
CULVERT 01 MRC0 CH 650
PUMP WELL S1
Plot Date: Cad File No:22 February 2012 - 3:52 PM N:\AU\Birtinya\Projects\41\21770\CADD\Drawings\41-21770-CI-GA-102.dwgPlotted by: Andrew Fichera/Birtinya/GHD/AU
Group
UAN Document ID
Document-ID-BAR-Code
Consultant:
JACOBS
Sub-Consultant:
Part Store Location: Server/Share Store Location: Folder
Store Name
Con. UnitPro. Unit TON
Tot. SheetsType of Document Order No.
Owner:
CodeRev
Checked ApprovedDate Date
Drawing No.
Rev.
Title
Client
Project
Original Size
A1
Date
Check
Drafting
Scale
Drawn
Check
Design
Designer
DO NOT SCALE
This Drawing must not be used for Construction unless signed as Approved
CLIENTS PEOPLE PERFORMANCE
(Project Director)
Approved
Drawing Revisions
No. Revision Drawn Date
Note: * indicates signatures on original issue of drawing or last revision of drawing
Conditions of Use. This document may only be used by GHD's client (and any other
person who GHD has agreed can use this document) for the purpose for which it was
prepared and must not be used by any other person or for any other purpose.
Job
Manager
Project
Director
AS SHOWN
AJF PBH
PBH* JCC*
J.CALLUM*
28.10.11
1
41-21770-CI-GA-102
6376 6376-CI-LGA16-243-0102 01
Level 4, 201 Charlotte St Brisbane QLD 4000 Australia
GPO Box 668 Brisbane QLD 4001
T 61 7 3316 3000 F 61 7 3316 3333
E [email protected] W www.ghd.com
0 7550
SCALE 1:2500 AT ORIGINAL SIZE
25 100 125m
NOTES:1. FOR ACCESS ROAD AND WALKING TRACK MRC0 AND
MRJ0 PLAN, REFER DRG CI-GA-103.2. TO BE FINALISED AS DIRECTED BY UTKAL.
EXISTING WALKING TRACK
SITE PROPERTY BOUNDARY
EXISTING DRAINAGE CHANNEL
LEGEND
CONTROL LINESECURITY FENCE
STORMWATER DRAINCONTROL LINE MDA0
STORMWATER DRAINCONTROL LINE MDB0
STORMWATER DRAINCONTROL LINE MDB0815
STORMWATER DRAINCONTROL LINE MDA0
STORMWATER DRAIN