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Annual Refresher Training Tools and Machine Guards

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Annual Refresher Training. Tools and Machine Guards. Hazard Recognition. Tools and equipment used on the job can be dangerous devices.  Even a simple hand tool can cause injury. Workers with little or no training are the highest risk for injury . Tools are common in “day-to-day” life - PowerPoint PPT Presentation

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Page 1: Annual Refresher Training

Annual Refresher TrainingTools and Machine Guards

Page 2: Annual Refresher Training

Hazard Recognition

Tools are common in “day-to-day” life

Difficult to spot hazards due to familiarity

Most tools manufactured with safety devices

Users must inspect the tool daily

Tools are often misused

Tools and equipment used on the job can be dangerous devices.  Even a simple hand tool can cause injury. Workers with little or no training are the highest risk for injury

Page 3: Annual Refresher Training

Examples of Misuse

Using a screwdriver as a chisel

Using tools with loose handles

Wrenches with sprung jaws

Page 4: Annual Refresher Training

Hand Tools Safety

Regular plastic dipped handles on hand tools are not for working on electrical equipment.

If a wooden handle on a tool, such as a hammer or axe is loose, splintered or cracked, the head of the tool may dislodge from the handle.

A wrench must not be used if its jaws are sprung.

Impact tools, such as chisels, wedges or drift pins are unsafe if they have mushroomed heads. The heads may shatter on impact, causing sharp fragments to disperse

Page 5: Annual Refresher Training

Power Tools Safety

Page 6: Annual Refresher Training

Five Basic Rules with Power Tools

Keep all tools regularly maintained

Use the right tool for the job

Examine each tool for damage before use

Operate tools in accordance with the manufacturer

Provide and use the proper personal protective equipment

Page 7: Annual Refresher Training

Precautions

Never place your finger on the start button while carrying a power tool.

Never try to alter a tool to complete a task it was not designed for perform.

Never remove a guard from a tool or machine.

Be sure the power tool you need to use has a functioning guard.

Properly tighten all nuts and bolts

Page 8: Annual Refresher Training

Precautions, cont.Before You Plug it in, check for loose or frayed cords.

Only use double-insulated or three-pronged plugs.

Never carry a tool by the cord or hose

Never yank the cord to unplug it

Keep cords and hoses away form heat, oil, and sharp edges

Disconnect tools when not in use

Page 9: Annual Refresher Training

Precautions, cont

Make sure observers at a safe distance

Secure work with a vise or clamp

Keep tools sharp and lubricated

Do not wear loose clothes, ties, jewelry, etc.

Mark or tag all damaged tools with “Do Not Use”

Page 10: Annual Refresher Training

Personal Protective Equipment

Use proper gloves when applying any chemical

Wear the appropriate safety glasses/goggles when using hand tools

Use the proper respirator when working with power tools that may produce respiratory hazards

Spark shield and protection around flammables

Don’t use tools near aisle ways

Page 11: Annual Refresher Training

Equipment & Machine Safety

Proper Tool Storage

When finished using a power tool, disconnect it immediately from its power source

Do not wrap the electric cord around the tool because it may cause the cord to wear or break

Working at Heights

Never work directly above someone.

Do not carry tools up ladders, instead use a hoist or rope to lift your tools.

Be aware of where your tools are at all times

Page 12: Annual Refresher Training

Equipment & Machine Safety

Operate them within their design limitations

Gloves and footwear are recommended

When they are not in use, store them in a dry location

Do not use them in wet or damp location

Work areas should be well lighted

Page 13: Annual Refresher Training

Machine Guard

Page 14: Annual Refresher Training

Protective Guards

Guards are required for:

Pinch, shear, or in-roll points.

Shaft ends exposed more than ½ the diameter or have rough areas, such as gears, chains, pulleys, rope pulls and fan blades.

Electrical circuits.

Page 15: Annual Refresher Training

General Guard Safety Requirement

Prevent body contact with dangerous moving parts Guards must be durable and firmly secured to the machine. Unplug the machine before attempting to conduct repairs. Never removed jammed objects by removing or working around the guard. Guards must protect objects from falling into moving parts. Guards must not create a hazard of its own, such as, shear points, jagged edges or any surface which could cause a laceration. Guards should not create interference or impede the worker from job performance. Properly maintain the machine according to manufacturer's instructions Always use proper lockout and tagout procedures

Page 16: Annual Refresher Training

Guards Protect Against

Guards will provide protection for operators from the following hazards:

Point of operation

In-running nip points

Rotating parts

Flying chips and sparks

Page 17: Annual Refresher Training

Power Grinders

Always use eye protection

Turn off power when it is not in use

Never clamp a hand-held grinder in a vise

Page 18: Annual Refresher Training

ALL DONE!

Make sure you fill out the quiz, sign it, and drop it off in my mailbox for record keeping.

Remember: This is an annual requirement.

SEE YOU NEXT YEAR

Page 19: Annual Refresher Training

QUESTIONS?

Contact: Kathie Moh

255-8849 [email protected]