ansys implementation in product development
TRANSCRIPT
eCon Engineering Kft. – 2019 – Floor 4, 3 Kondorosi Str., Budapest, H-1116 Hungary p.1
ANSYS IMPLEMENTATION IN PRODUCT DEVELOPMENT
Laszlo Molnar PhD
eCon Engineering Kft. – 2019 – Floor 4, 3 Kondorosi Str., Budapest, H-1116 Hungary p.2
OUR ANSYS CUSTOMERS IN HUNGARY
eCon Engineering Kft. – 2019 – Floor 4, 3 Kondorosi Str., Budapest, H-1116 Hungary p.3
COMPANY CHALLENGES
CompetitionCost Constraints
Lawsuits/WarrantyProduct Innovation
Customer Expectations
Energy AvailabilityTime to Market
Product LifecycleSkilled Labor
Margin for Error
eCon Engineering Kft. – 2019 – Floor 4, 3 Kondorosi Str., Budapest, H-1116 Hungary p.4
SIMULATION DRIVEN PRODUCT DEVELOPMENT
eCon Engineering Kft. – 2019 – Floor 4, 3 Kondorosi Str., Budapest, H-1116 Hungary p.5
MULTIPHYSICS ENVIRONMENT
eCon Engineering Kft. – 2019 – Floor 4, 3 Kondorosi Str., Budapest, H-1116 Hungary p.6
ANSYS MECHANICAL
Applications from linear statics to complextransient simulations involving nonlinear materialsModel rigid mechanisms while letting some partsremain flexible to identify stresses during operationApplications in frequency domain (Eigenvalue,Acoustic, Earthquake ...)
Mechanical – Generic FEM environment
Motion – Rigid/Flexible FEM environment
Simulation in Frequency domain
eCon Engineering Kft. – 2019 – Floor 4, 3 Kondorosi Str., Budapest, H-1116 Hungary p.7
ANSYS CFD
Single - MultiphaseReacting FlowsThermal ManagementNoiseShape OptimizationFree Flow
…
ANSYS Fluent & CFX – Generic CFD environment
ANSYS FENSAP-ICE – Ice prediction
ANSYS DesignXplorer – Optimization Tool
eCon Engineering Kft. – 2019 – Floor 4, 3 Kondorosi Str., Budapest, H-1116 Hungary p.8
ANSYS LOW FREQUENCY ELECTROMAGNETICS
Electric motor / generator
Sensor / Actuator
Transformer / Busbars
High-voltage / Insulation system
Superconductor
…
RMxprt – Template based machine designer
Maxwell – Generic FEM environmentElectric Machine Toolkit
eCon Engineering Kft. – 2019 – Floor 4, 3 Kondorosi Str., Budapest, H-1116 Hungary p.9
ANSYS HIGH FREQUENCY ELECTROMAGNETICS
HFSS – Icepak coupled simulation
EMC / EMI simulation
HFSS is a solvers package for RF electromagnetic problems
ADAS System simulation Twin Builder, HFSS, Maxwell, Mechanical
eCon Engineering Kft. – 2019 – Floor 4, 3 Kondorosi Str., Budapest, H-1116 Hungary p.10
HOW WE ARE WORKING
Training & EvaluationAdvance your Skills
✓ Introduction
✓ Advanced
✓ Expert
✓ Customized
Support & AssistanceGain Software Experience
✓ Software Installation
✓ Getting up to speed
✓ Advanced technical support
✓ Consulting
CustomizationExtend Capabilities
✓ New functionality
✓ User Defined Functions
✓ APDL Macros
✓ ACT, Scripting
Customer needChallenges
✓ Understand the pain
✓ Understand the current dev.
process
✓ Questionary
Process Development Market Challenges
✓ More complex products
✓ Limited resources
✓ Reliable products
✓ Increasing product quality
✓ Customer expectation
eCon Engineering Kft. – 2019 – Floor 4, 3 Kondorosi Str., Budapest, H-1116 Hungary p.11
RESOURCES
Software Sales Representatives
SupportEngineering Team
Sales AdministrationCFD Engineering
Team
FEM EngineeringTeam
eCon Engineering Kft. – 2019 – Floor 4, 3 Kondorosi Str., Budapest, H-1116 Hungary p.12
CASE STUDY-PROCESS DEVELOPMENT
ANSYS Product ANSYS SpaceClaim ANSYS Maxwell ANSYS Fluid (Thermal) ANSYS Mechanical (Thermal)
Customer Needs✓ MCAD geometry✓ ECAD geometry✓ Geometry healing
✓ Low frequency✓ Core losses✓ Frequency domain
✓ Heat conduction, Convection, Transient cooling
✓ Coolant temperature
✓ Deformation✓ Mechanical stress✓ Torque
ANSYS Solution✓ Python programming✓ Parametrization✓ Optimization (ACT)
✓ Python programming✓ Parametrization✓ Optimization (ACT)
✓ Python programming✓ Parametrization✓ Optimization (ACT)
✓ Python programming✓ Parametrization✓ Optimization (ACT)
Fluids StructuresElectronics
2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00Time [ms]
123.75
140.00
160.00
180.00
200.00
213.75
Y1 [N
ew
tonM
ete
r]
2D_cooling_insideTorqueCurve Info avg
Moving1.TorqueSetup1 : Transient
156.4067
Moving1.Torque_22_degImported
181.9289
Moving1.Torque_2eme_it_52degImported
157.3518
Moving1.Torque_3eme_it_53degImported
156.4067
Time (ms)
Torq
ue
(N)
16% drop in
predicted
performance
eCon Engineering Kft. – 2019 – Floor 4, 3 Kondorosi Str., Budapest, H-1116 Hungary p.13
3D modell
Parametric model (Optimization, Six-sigma, Sensitivity analysis)
Optimization using ACT
ANSYS Workbench Environment controlled by Python.
Spaceclaim
CASE STUDY-PROCESS DEVELOPMENT
eCon Engineering Kft. – 2019 – Floor 4, 3 Kondorosi Str., Budapest, H-1116 Hungary p.14
1th automatic iteration loop: to getoptimized geo for electric behavior
2th automatic optimisation loop to handle thermal management
ANSYS in the process
EM Losses
Spaceclaim
CASE STUDY-PROCESS DEVELOPMENT
eCon Engineering Kft. – 2019 – Floor 4, 3 Kondorosi Str., Budapest, H-1116 Hungary p.15
Költészet Napja
Mi világunkban… /M.D./
Hogy mi érdekel téged?Ezt csak egy mutatja meg,a számtan elmélet,ami minket vezet.
Mechanika, hőtan,melyik a kedvesebb,vagy az elektromosság,mi rejtelmet rejt neked?
Analízis általfeltárul a világ.Hisz mindig mutat nekünkvalami újabb galibát.
Ámde megmutatja,a valóság elemét.Ami számunkra a fontosság kulcsa rég.
Most álljunk is meg kicsit,s kémleljük körül!Tegyük fel a kérdést,S mondjuk, hogy sikerül!
eCon Engineering Kft. – 2019 – Floor 4, 3 Kondorosi Str., Budapest, H-1116 Hungary p.16
THANK YOU FOR YOUR ATTENTION!
eCon Engineering Kft.H-1116 Budapest, Hungary
Floor 4, 3 Kondorosi Str.Phone: +36-1-279-0320
www.econengineering.com
Laszlo Molnar [email protected]