anti-reflective coating on pv cover glass · basic principles of arc technology pv-module, single...
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CONFIDENTIAL
Anti-Reflective Coating on PV Cover Glass Xiao-Liang Wang, Technical Service Manager in DSM Advanced Surfaces [email protected]
21 Oct 2014
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CONFIDENTIAL
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Overview
• Anti-reflective coating on PV cover glass
• KhepriCoat® ---outstanding efficiency and durability
• Brief introduction to DSM
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Basic principles of ARC technology PV-module, single sided coated
Simplified illustration disregarding e.g. absorption of glass
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I = 100%
T~96%
PV module: glass—EVA—cells—EVA—Backsheet
R=4%
Rair/glass
ARC R=1%
T~99%
Rair/AR
RAR/glass I = 100%
dAR ~ 𝝀
𝟒∗𝒏AR
nAR ~ 𝒏𝒂𝒊𝒓 ∗ 𝒏𝒈𝒍𝒂𝒔𝒔
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Penetration AR-coatings In 2013 already >60% of all PV modules
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Sources: DSM calculation
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Sol-gel AR-coatings dominant technology for solar cover glass
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Global shares AR-coating technologies solar cover glass
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Sol-Gel AR Coatings: Traditional vs.Core-shell AR Coatings
“Traditional” AR coating
Binder
Silica
particles
Glass substrate
Pore
DSM’s patented approach
Glass substrate
Pore Silica
layer
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DSM’s anti-reflective coating technology
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DSM AR coating
• Closed surface
• Independent pores
• Strong binding with glass
Mostly Other ARC
• Open surface
• Interconnecting pores
• Particle packing
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Overview
• Anti-reflective coating on PV cover glass
• KhepriCoat® ---outstanding efficiency and durability
• Brief introduction to DSM
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CONFIDENTIAL
AR-coating benefit spectral transmittance Transmission gain increasing with angle of incidence
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Transmission gain PV (300-1200nm)
+2.9% (94.9%), 1-side coated
Transmission gain solar thermal (300-2500nm)
+5.1% (96.7%), 2-sides coated
At increasing angle of incidence up to:
+7% transmission gain for 1-side coated
+12% transmission gain for 2-sides coated
Courtesy of: measurements done by SPF
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AR-coating benefit at module level Boost the flash test performance, lower the cost per Wp
• 2.8% flash test gain
perpendicular angle (90 degree)
• 4.5-5.2% flash test gain
over all angles
Source:
Example KhepriCoat®
+2.8% in flash test
+7Wp for e.g. 250Wp module
<€/Wp lower cost
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KhepriCoat® benefit in installations Angular effect ~ 4% energy output increase
Courtesy of
uncoated modules
coated modules
efficiency gain
Example KhepriCoat®
~4~5% efficiency plus
>1.2% on top of flash test
@ 0.00 € extra cost
• PV module installation, output measurements sunny day in
04/2013
• At noon, gain of ~3% in module efficiency
• U-shape shows extra gain due to angular effect
• Resulting in ~4% efficiency gain
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Extended independent accelerated test and outdoor test shows
outstanding durability
• Passed all test according to IEC 61215 & IEC 61730
• Industry leader laboratories and research institutes tested KhepriCoat®
• Module manufacturers in every continent have qualified KhepriCoat®
• Extensive DSM lab tests up to 4 times IEC norms
Durability KhepriCoat®
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• Interfloat 4000 hours damp-heat-test (85/85), loss of 0.2% in transmission
Source: DSM
Durability KhepriCoat®
Damp-heat test, Interfloat/GMB single sided coated
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Humidity freeze 20 cycles
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1-side roll-coated MM glass
Average tranmittance (%)
(400-1200 nm)
Transmittance
loss/gain (%)
Before After
KhepriCoat S35 94,32 94,19 -0,13
KhepriCoat S36 94,24 94,20 -0,04
Reference uncoated glass 91,89 91,67 -0,22
Extremely good
stability in extended
humidity freeze test
85
87
89
91
93
95
97
99
400 500 600 700 800 900 1000 1100 1200
Tran
smit
tan
ce (
%)
Wavelength (nm)
KhepriCoat S35 before HF20 cycles KhepriCoat S35 after HF20 cycles
KhepriCoat S36 before HF 20 cyles KhepriCoat S36 after HF 20 cycles
Reference glass before HF 20 Cycles Refence glass after HF 20 cycles
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Ammonia corrosion test
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1-side roll- coated MM glass
85
87
89
91
93
95
97
99
400 500 600 700 800 900 1000 1100 1200
Tran
smit
tan
ce (
%)
Wavelength (nm)
KhepriCoat S31 before Ammonia test KhepriCoat S31 after Ammonia test
KhepriCoat S32 before Ammonia test KhepriCoat S32 after Ammonia test
Reference glass before Ammonia test Reference glass after Ammonia test
Average tranmittance (%)
(400-1200 nm)
Transmittance
loss /gain(%)
Before After
KhepriCoat S31 94,27 94,09 -0,18
KhepriCoat S32 94,31 94,18 -0,13
Reference uncoated glass 91,70 93,05 1,35
Extremely good
stability of
KhepriCoat® in
Ammonia corrosion
test
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Abrasion Test
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90
91
92
93
94
95
96
380 580 780 980 1180
Tran
smis
sio
n (
%)
Wavelength (nm)
Before abrasion
After abrasion, no cleaning
After abrasion & cleaning
KhepriCoat® on 3.2 mm Float glass (1-2014CAR025)
Total transmittance 550 nm (%)
Total transmittance 900 nm (%)
Average transmittance (380 nm-850 nm) (%)
Average transmittance (380 nm-1200 nm) (%)
Reference 93,72 94,60 94,22 94,27
Abraded & cleaned 93,64 94,66 94,27 94,28
Difference ΔT(%) -0,08 0,06 0,05 0,01
60 Strokes per
minute for a total
of 500 strokes
No change in in
performance
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Excellent cleanability
EVA EVA after cleaning
with ethanol
Fingerprint
Rubber Imprints
on some AR
DSM AR:
Relatively clean
Fingerprint
after cleaning
with ethanol
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Tap imprint on
some AR surface No tap imprint on
DSM AR surface
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Outdoor – Fraunhofer Speedcoll
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Outdoor – Fraunhofer Speedcoll • Glass samples aged outdoor for one year in:
– Negev, Israel: hot desert climate, arid
– Gran Canaria, Spain: hot desert climate, maritime
– Freiburg, Germany: continental climate
• Comparison between cleaned and uncleaned sample with reference from lab
• In all cases no degradation of coating or glass visible
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Uncoated KhepriCoat®
• Uncoated glass and DSM AR glass have similar performance
• In all cases, no degradation of coating or glass visible
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Outdoor – Fraunhofer Speedcoll
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• KhepriCoat® survived harshest environmental conditions
• Example Gran Canaria where serious corrosion was observed at metal coupons after one
year already while coated glass performance did not show degradation at all
Carbon steel Zinc
Aluminum Copper
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ATD & Manufacturing
ATD Lab in Shanghai (CN)
• Reverse roll coater
• Lab size dip- and spin-coaters
• Batch curing oven
• Climate chambers
• UV chamber
• Spectrometer
ATD Lab in Geleen (NL)
• Forward roll coater
• Large size spectrophotometer
• Slot die coater
• Lab size dip- and spin-coaters
• Batch curing oven
• “Tempering” simulation oven
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CONFIDENTIAL
PV installations of DSM colleagues!
Kurt DuMong Oscar Goddijn
Hugo Schoot
Jan Bootsma
Ubald Kragten
Jorn Boesten
Marnix
Rooijmans
Geert Aben
Manon Roost
Henry van den Oever
Sim Linde
Rolf van Benthem
Theo Jongeling
Nicola Sicchieri
Ko Hermans 21
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Overview
• Anti-reflective coating on PV cover glass
• KhepriCoat® ---outstanding efficiency and durability
• Brief introduction to DSM
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CONFIDENTIAL
DSM at a glance*
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Sales ~€10 billion
EBITDA ~€1.3 billion
Global presence
~24,500 employees worldwide
Listed at Euronext
NYSE
Share price quintupled in 25 years
• DSM is a global Life Sciences and Materials Sciences company active in health,
nutrition and materials
• DSM delivers innovative solutions that nourish, protect and improve
performance in global markets such as food and dietary supplements, personal
care, feed, medical devices, automotive, paints, electrical and electronics,
life protection, alternative energy and bio-based materials
Sustainability leader
Top ranking Dow Jones
Sustainability Index
* 2013 numbers total DSM
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CONFIDENTIAL
DSM – understands change
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Life Science Products
Coal
Fertilizers
Petrochemicals
Performance Materials
Bioterials / Biologics
Chemical engineering
Polymer technology
Fine chemicals
Material science
Mechanical engineering
Biotechnology
Technological competences 1902 1930 1970 1950 1990 2000 2010
Profile and strategy
classical modern
Evolution
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CONFIDENTIAL
Latin America ~2,000
employees
North America ~5,000
employees
Europe
~12,500 employees
Strong & increasing global presence World total ~24,500 employees*
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* 2013 numbers including employees Pharma cluster
China: ~3,500
employees
Rest of Asia: ~1,500
employees
41%
5% 34%
20%
Rest of
the World
High Growth
Economies
Western
Europe
North
America
2013 Sales by destination**
Increase in % of sales to
High Growth Economies**
22% 32% 41%
2005 2010CSD
2013
** 2013 Sales from continuing operations
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CONFIDENTIAL
Accelerating and supporting innovation @DSM
DSM Innovation Center
Creating new businesses for DSM, outside the current scope of the
existing Business Groups
Emerging Business Area
Biomedical
Emerging Business Area
Advanced Surfaces
Emerging Business Area
Bio-based
Products & Services
Business Incubator
New Business Development
~20% ~80%
Supporting existing Business Groups globally in improving innovation and
meeting innovation targets
Chief Technology Office
Venturing
Excellence in Innovation
Licensing
Accelerators
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CONFIDENTIAL
Development path of Advanced Surfaces
2004 2008 2011 2013 2016
Pilot market
Anti-reflective coating
for Solar PV
“Light trapping” film
for Solar PV
2014 2015
Innovative materials
future 2012
Nano-technology
platform
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DISCLAIMER
Although DSM has used diligent care to ensure that the information provided herein is accurate and up to
date, DSM makes no representation or warranty of the accuracy, reliability, or completeness of the
information. This publication is distributed without warranty of any kind, either expressly or implied. In no
event shall DSM be liable for any damages arising from the reader’s reliance upon, or use of, these
materials. The reader shall be solely responsible for any interpretation or use of the material contained
herein.
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