antim knit composite ltd. - fair factories...

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1 Antim Knit Composite Ltd. Barpa, Rupshi, Rupgonj, Narayangonj. (23.747085N, 90.540857E) 29 th MARCH 2014

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1

Antim Knit Composite Ltd.Barpa, Rupshi, Rupgonj, Narayangonj.

(23.747085N, 90.540857E)

29th MARCH 2014

2

Observations

3

Building 2 columns appear to be stressed in excess of normal design limits

Building 2

Heavy loading on some floors

5

Buildings 5, 6, 7, 8 and 9 gable walls appear to be out of line and out of plumb

Gable wall in buildings 5, 6, 7, 8 and 9 out of plumb.

5 6 7 8 9

7

Building 11 – deflections in support structure to water tanks

8

10,000litre10,000litre

5,000litre

Water tanks supported on cantilever floor. Floor beginning to show some signs of distress. Building Engineer to review adequacy of floor to support the tanks.

Bldg 11

Building 11

9

Absence of bracing in steel roof to Building 1

No horizontal bracings observed in roof to Building 1.Stability of structure should be checked for lateral loads.

Horizontal bracings possibly required for stability

Building 1

11

Absence of bracing in steel roof to Buildings 5, 6, 7, 8 and 9

No horizontal bracing observed in Buildings 5, 6, 7, 8 and 9

Horizontal bracings possibly required for stability

13

Absence of diagonal elements in roof trusses over access road

No diagonal member provided to the trusses in the access area to Buildings 5, 6, 7, 8 and 9. Building engineer to review adequacy of trusses.

Diagonal members possibly required

15

Priority Actions

16

Problems Observed

1. Building 2 columns highly stressed2. Gable Wall in Buildings 5, 6, 7, 8 and 9 out of plumb3. Building 11 - Support Structure to water tanks4. Building 1 columns5. Roof Bracing - Building 16. Roof Bracing - Buildings 5, 6, 7, 8 and 97. Loading Plan – Building 38. Trusses Over Entrance Road

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Item No. Observation Recommended Action Plan Recommended Timeline

1

Building 2 Columns highly stressed – see Executive Summary for Immediate

Actions

Limit Live Load to 2.0kN/m2 on all floors immediately Immediate - Now

2

Building 2 Columns highly stressed – see Executive Summary for Immediate

Actions

Factory Engineer to review design loads and column stresses in this zone

Immediate - Now

3

Building 2 Columns highly stressed – see Executive Summary for Immediate

Actions

Verify insitu concrete strength and aggregate type from min. 4 no. 100mm dia. core samples from ground floor columns.

Immediate - Now

4

Building 2 Columns highly stressed – see Executive Summary for Immediate

Actions

A Detail Engineering Assessment of Building 2 is to be commenced immediately in accordance with attached Scope

Immediate - Now

5

Building 2 Columns highly stressed – see Executive Summary for Immediate

Actions

Complete Detail Engineering Assessment 6-weeks

6

Building 2 Columns highly stressed – see Executive Summary for Immediate

Actions

Produce and actively manage a loading plan for all floor plates within the factory, giving consideration to floor capacity and column capacity

6-weeks

7

Building 2 Columns highly stressed – see Executive Summary for Immediate

Actions

Continue to implement loading plan. 6-months

18

This Schedule develops a minimum level of information, Analysis and testing expected as part of a Detail Engineering Assessment.The Building(s) have been visually assessed and it is deemed necessary that a detailed engineering assessment be carried out by a competent Engineering Team employed by the factory Owner. This Request should be read in conjunction with the BUET developed Tripartite Guideline document for Assessment of Structural Integrity of Existing RMG Factory Buildings in Bangladesh (Tripartite Document), the latest version of this document should be referenced. T his document also gives guidance on required competency of Engineering Team.

We expect that the following will be carried out:1. Development of Full Engineering As-Built Drawings showing Structure, loading, elements, dimensions , levels, foundations and framing on Plan,

Section and Elevational drawings .2. The Engineering team are to carry out supporting calculations with a model based design check to assess the safety and serviceability of the building

against loading as set out in BNBC-2006, Lower rate provisions can be applied in accordance with the Tripartite Guidelines following international engineering practice, justification for these lower rate provisions must be made.

3. A geotechnical Report describing ground conditions and commenting on foundation systems used/proposed.4. A report on Engineering tests carried out to justify material strengths and reinforcement content in all key elements studied.5. Detailed load plans shall be prepared for each level showing current and potential future loading with all key equipment items shown with associated

loads.6. The Engineering team will prepare an assessment report that covers the following:

• As-Built drawings including• Plans at each level calling up and dimensioning all structural components • Cross sectional drawings showing structural beams, slabs, floor to floor heights, roof build-ups and Basic design information of the

structure• Highlight any variation between As-built compared to the designed structure• Results of testing for strength and materials• Results of geotechnical assessment and testing/investigation• Details of loading, inputs and results of computer modelling• Commentary on adequacy/inadequacy of elements of the structure• Schedule of any required retrofitting required for safety or performance of Structure

Any proposals for Retrofitting to follow guidance developed in the Tripartite Document

Detail Engineering Assessment

19

Item No. Observation Recommended Action Plan Recommended Timeline

8Gable Wall in Buildings 5, 6, 7,

8 and 9 out of plumb

Building Engineer to survey wall to determine the line and plumb of wall. Wall foundations to be checked and reviewed. Cordon off adjacent areas if deemed necessary.

Immediate - Now

9Gable Wall in Buildings 5, 6, 7,

8 and 9 out of plumbImplement findings of review of wall and foundations 6-weeks

10Gable Wall in Buildings 5, 6, 7,

8 and 9 out of plumbContinue to monitor line and plumb of wall 6-months

11Building 11 - Support

structure to Water Tanks

Building Engineer to review design for water tank support structure and add temporary propping and back-propping as necessary.

Immediate - Now

12Building 11 - Support

structure to Water TanksImplement action items arising from review of support structure.

6-weeks

13Building 1 Columns highly

stressedFactory Engineer to review design loads and ground floor internal column stresses

6-weeks

14Building 1 Columns highly

stressedVerify insitu concrete strength from min. 4 no. 100mm dia. core samples from ground floor columns

6-weeks

15Building 1 Columns highly

stressed

Produce and actively manage a Loading Plan for all floor plates within the factory, giving consideration to floor capacity and column capacity.

6-months

20

Item No. Observation Recommended Action Plan Recommended Timeline

16 Roof Bracing Building 1Building engineer to review bracing requirements for steel roof.

6-weeks

17 Roof Bracing Building 1 Implement action items arising from engineering review. 6-months

18Roof Bracing Buildings 5,6,7,8

and 9Building engineer to review bracing requirements for steel roof.

6-weeks

19Roof Bracing Buildings 5,6,7,8

and 9Implement action items arising from engineering review 6-months

20 Building 3 - Loading PlansFactory Engineer to review design, loads and column stresses for Building 3. Fire protection to steelwork to be reviewed

6-months

21 Building 3 - Loading PlansProduce and actively manage a loading plan for all floor plates within the factory, giving consideration to floor capacity and column capacity.

6-months

22 Trusses over Entrance RoadRoof trusses over entrance road have no diagonal members . Building Engineer to carry out detailed calculations for trusses.

6-weeks

23 Trusses over Entrance Road Carry out any remedial works arising from calculations. 6-months