“business case direct processing with betaprocess” ukraine ... · “business case direct...

17
“Business case Direct Processing with Betaprocess” Ukraine, Hans van Klink, April 2019

Upload: others

Post on 15-Mar-2020

2 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: “Business case Direct Processing with Betaprocess” Ukraine ... · “Business case Direct Processing with Betaprocess” Ukraine, Hans van Klink, April 2019

“Business case Direct Processing with Betaprocess” Ukraine,

Hans van Klink, April 2019

Page 2: “Business case Direct Processing with Betaprocess” Ukraine ... · “Business case Direct Processing with Betaprocess” Ukraine, Hans van Klink, April 2019

1. Direct Processing concept;

2. Business case;

3. Conclusion;

4. Contact.

2

Page 3: “Business case Direct Processing with Betaprocess” Ukraine ... · “Business case Direct Processing with Betaprocess” Ukraine, Hans van Klink, April 2019

Slide nr. 314-4-2019 DSD/GCC

Fermentation: • Proven technology;

• After Betaprocess fermentation goes

better, efficient and in shorter time;

• Higher yield: + 10-13%;

• Bio-ethanol: 10 – 20% lower investment

costs than from corn/wheat;

• Дуже чистий бічний потік CO2

• More R&D running on use of pectin's,

proteins and (hemi)celluloses.

Page 4: “Business case Direct Processing with Betaprocess” Ukraine ... · “Business case Direct Processing with Betaprocess” Ukraine, Hans van Klink, April 2019

Slide nr. 414-4-2019 DSD/GCC

Betaprocess: opening cell walls by vacuum explosion:• Much lower energy consumption than standard sugar technology;

• All fermentable sugars readily available;

• Fermentable sugars available for other fermentations or third partners.

Page 5: “Business case Direct Processing with Betaprocess” Ukraine ... · “Business case Direct Processing with Betaprocess” Ukraine, Hans van Klink, April 2019

From sugar beet to ethanol

After Betaprocess After Fermentation After Distillation

Slide nr. 7

Page 6: “Business case Direct Processing with Betaprocess” Ukraine ... · “Business case Direct Processing with Betaprocess” Ukraine, Hans van Klink, April 2019
Page 7: “Business case Direct Processing with Betaprocess” Ukraine ... · “Business case Direct Processing with Betaprocess” Ukraine, Hans van Klink, April 2019

1 HA sugar beet = 8.500 liter

ethanol:

→ 20% higher output

1 ton sugar beet = > 100 liter EtOH

7

Page 8: “Business case Direct Processing with Betaprocess” Ukraine ... · “Business case Direct Processing with Betaprocess” Ukraine, Hans van Klink, April 2019

https://www.biobased-ukraine.nl/study-trends-and-developments-in-the-

bioenergy-sector-of-ukraine/

Page 9: “Business case Direct Processing with Betaprocess” Ukraine ... · “Business case Direct Processing with Betaprocess” Ukraine, Hans van Klink, April 2019

8

Starting points:

Daily processing 2.000 mt sugar beet;

Campaign 350 days (200 days beet and 150 days corn

kernels);

Needed 9.000 HA (45 ton/HA) sugar beet cultivation;

Price farmer € 25 / ton for sugar beet and corn € 100 / ton;Objective: production ethanol for biofuels;

Optimisation of by products.

Page 10: “Business case Direct Processing with Betaprocess” Ukraine ... · “Business case Direct Processing with Betaprocess” Ukraine, Hans van Klink, April 2019

9

Water Energy

industrial 120.000 m3 steam 140.000 mt

water 120.000 m3 5 bar

cooling - m3 gas - m3

< x ˚C electricity 5.000 MWh

380V

Basis

ethanol 60.000 m3

Sugar beet 666.000 mt CO2 50.000 mt

beet 600.000 mt plant 6-8 ha

tare 66.000 mt personel 20 fte

Biogas Biogas

bio-methane 15.000.000 m3

CO2 16.000 mt

Additives

yeast 75 mt

rest 66 mt Bottom-UP Bottom-UP

fibers 110.000 mt

Was stream Dirty water

water 110.000 m3 water 500.000 m3

clay/sand 53.000 mt solids 32.000 mt

BOD

Water COD

cooling - m3 N

< x ˚C P

Page 11: “Business case Direct Processing with Betaprocess” Ukraine ... · “Business case Direct Processing with Betaprocess” Ukraine, Hans van Klink, April 2019

10

Page 12: “Business case Direct Processing with Betaprocess” Ukraine ... · “Business case Direct Processing with Betaprocess” Ukraine, Hans van Klink, April 2019

CAPEX (2.000 ton beet/day):

Complete factory installation € 45 – 50m;

Additional infrastructure € 2 – 5m;

Biogas plant € 4 – 8m;

Water treatment p.m.

Construction time 18 months, incl. preparation 2 years (critical

permits);

Pay-back period 5 – 6 years, ROI > 20%.

11

Page 13: “Business case Direct Processing with Betaprocess” Ukraine ... · “Business case Direct Processing with Betaprocess” Ukraine, Hans van Klink, April 2019

12

beet cultivation ethanol

* shareholder factory * sugar beet = industrial crop

* transport = logistics

* area with sugar beets

* sector wise promotion

Odevelopment small scale biorefinery

Sugar beet

farmers Processing factory EtOH off taker

Page 14: “Business case Direct Processing with Betaprocess” Ukraine ... · “Business case Direct Processing with Betaprocess” Ukraine, Hans van Klink, April 2019

Direct processing is very attractive (as well for the farmer as the factory);

Example = 2.000 ton/day but design is also possible for 7.500 ton/day;

Attractive price paid to farmers (net – income);

Not only for ethanol but also for other green chemicals (future);

For the Government: following RED implementation (Carbon footprint, CO2

reduction);

No crop so efficient in fixation of CO2 and production of oxygen then sugar beet;

Sugar beet in crop rotation = perfect.14

Page 15: “Business case Direct Processing with Betaprocess” Ukraine ... · “Business case Direct Processing with Betaprocess” Ukraine, Hans van Klink, April 2019

Partner in Ukraine for market implementation;

New laws + support for sugar beet cultivation necessary;

Amendment tax code bioethanol HS code 3814 (chemical

products) and out of 2207 (ethyl alcohol) → duty 0%;

Interest financial institutions / banks.

14

Page 16: “Business case Direct Processing with Betaprocess” Ukraine ... · “Business case Direct Processing with Betaprocess” Ukraine, Hans van Klink, April 2019

Direct processing: starting point for

using sugar beet as raw material for

the chemical industry and as crop for

the most attractive circle economy

model.

Page 17: “Business case Direct Processing with Betaprocess” Ukraine ... · “Business case Direct Processing with Betaprocess” Ukraine, Hans van Klink, April 2019

Dutch Sustainable Development BVChoorhoekseweg 8b4424 NW WemeldingeThe NetherlandsTel. + 31 113 62 1074www.dsdbv.com / www.betaprocess.eu

Director Project Development: Local Representative:

Hans van Klink Svetlana Demikova

+ 31 65 34 04 721 + 380 674 65 8867

[email protected] [email protected]