“diligent” chinese robotnagamega.com/wp-content/uploads/2016/09/gsk-robot-catalogue.pdfgsk cnc...

P1 Company Brief

P2 Robot Family

P3 RB Series

P5 RH Series

P8 RMD Series

P9 RP/PT Series

P11 C Series

P13

P14 Crucial Function Comp

P16 Vision System & Off-line Programming Technique

P17

P18 Controller (Electric cabinet & TP)

P19 Our Service

P20 Typical Application Case

“Intelligent Manufacture” & “Digital Factory” Integrative Troubleshooting and Project Implement

“Diligent” Chinese Robot

The Intelligent Equipment Manufacturing Experts

Additional Equipment

P12 Horizontal 4 Axis

P6 RJ Series

GSK CNC EQUIPMENT CO., LTD. (GSK) together with PT NAGAMEGA INDONESIA, is the Numerical Control industrial base of South China, provides to the user with complete products.(including CNC system, Servo Motor and Servo Drive), Industry Robot and Integrated application overall troubleshooting, Full-electric accuracy injection molding machine and CNC machines etc.

We has been studied the robots with absolute independent intellectual property right based upon the industry control technology study and manufacture experience for more than 2 decades, suchas the essential function components, Robot controller, Servo motor and servo drive. At present, Our Industry Robot has been popularized 6-serial-robot, for example, transportation, welding, polishing,painting, stacking and paralleling, up to 20 kinds of the product types.

As the undertake enterprise of the “ Regional Intelligent Manufacture Equipment Developing Product ”, Our industry robot takes on the consistent high quality and technology of the CNCseries product, which can be provided the excellent performance Robot according to the user’ s requirements, as well as our desired design and product of the assembly fixture, logistic conveyor beltof robot automation application.

1 Company Brief

CNC Industrial Park

PT. NAGAMEGA INDONESIA

Robot Family 2

RH06RB08RB13RB20RB50

RB03RB15L RB06L

C4-1000 C4-800C3-1100RP05 RMD120 RMD200PT5-1000 RP15

RB165


RB15L

RB08

RB13RB06LRB20

RB50

RB03

Type

DOF(Degree ofFreedom)

DriveMethod

EffectiveLoading

(kg)

RepeatedPositioningAccuracy

( )mm

Motion Range(° ) Max Speed. (°/ s)Permission Top

Torque(n.m)MotionRadius(mm)

MachineWeight

(kg)J1 J2 J3 J4 J5 J6 J1 J2 J3 J4 J5 J6 J4 J5 J6

RB03 6 3 ± 0.05 ± 170 +150 -60～ +75 -170～ ± 190 ± 125 ± 360 7.2 7.2 5.2 75

RB 6L0 6 6 ± 0.05 ± 170 +133 -95～ +44 -166～ ± 180 ± 313 ± 360 305

RB08 6 8 ± 0.05 ± 170 +120 -85～ +85 -165～ ± 180 ± 135 ± 360 14 12 7 180

RB15L 6 15 ± 0.05 ± 170 +133 -95～ +76 -166～ ± 180 ± 313 ± 360 300

RB20

6 50 ± 0.05 ± 817 +130 -90～ +75 -210～ ±36 0 ± 511 ± 360 196 196 127 600RB50

RB Series

6 20 ± 0.05 ± 170 +133 -95～ +76 -166～ ± 180 ± 313 ± 360 40 50 22 290

150 150

RB13 6 13 ± 0.05 ± 170 ± 170 ± 132 ± 360 14 12 7

Application field It is widely used in burnishing polishing machine charging blanking and punching: , , /automation production line etc.3

Remark: Avoid to contact with the imflammable, explosive and corrosive gas and liquid; do not splash the water, oil and dust; depart from the appliance noisy resource (plasma)

180 270270270

163 111 125 394198300

130 130 130 455170270

163 111 125 394198300

163 111 125 394198300

158 149 130 365251215

40 50 22

40 50 22

+150 -～ 95 +70 -1～ 75 163135 135 135 400280350

RB

Mo

tion

Ra

ng

e F

igu

re03

RB165 6 165 ± 00.3 ± 180 +80 -60～ +80 -190～ ± 63 0 ± 115 ±360 100 90 104 144 160 215 1300951 951 490

RB20Series

893

1389

1404

1810

1595

2000

1950

RB165

2483

AC Servo drive

AC Servo drive

AC Servo drive

AC Servo drive

AC Servo drive

AC Servo drive

AC Servo drive

AC Servo drive


RB

Mo

tion

Ran

ge

Fig

ure

08R

BL

Mo

tion

Ra

ng

e F

igu

re06

RB

Mo

tion

Ra

ng

e F

igu

re20

RB

Mo

tion

Ran

ge

Fig

ure

13R

BL

Mo

tion

Ra

ng

e F

igu

re15

RB

Mo

tion

Ra

ng

e F

igu

re50

4

R1254

1298

783

1104

1960

1404

598

65

65 178

673

315

2428

391

600

135

640 121

150

R1404

R499

170°

170°

1147

2000.91620.9

170°

R1147

R2000

648.1967.4

585

1325

.7

1673

.6

600.

9

1484.5

1069

.9

1539

113.8

577.

7

600.

7

R1810

170°

170°

1810.2

1430.2 1751.3

152

289.

8

560.7

1019

.5

379.2

663.9

585.6

780.2

1278

.8

2205

.2

585

443.

8

1490

1424

R450

R1950

180°

180°


RH Series

J1 J2 J3 J4 J5 J6 J1 J2 J3 J4 J5 J6 J4 J5 J6

RH06 6 6 ± 0.05 ± 170 +120 -85～ +85 -165～ ± 180 ± 135 ± 360 130 130 130 270 170 455 12 10 6 180

RH06

RB

Mo

tion

Ra

ng

e F

igu

re165

5

RH

Mo

tion

Ra

ng

e F

igu

re06


1389

R2483

R738

2483

644

581

30 271

355

679

738560

2875

178

1908

1689

805

406

915

GSK Series Welding Robot can be matched with imported welding machines, such asOTC, Panasonic, LINCOLN, EWM etc., as well the domestic machines, for example,Shandong Aotai Electric Co., Ltd. Guangzhou Youtian Electromechanical Equipment，

Co., Ltd. Chengdu morrow Welding Industry Development Co., Ltd. Beijing unipow，，

welding Co., Ltd.etc。

Type


DriveMethod

EffectiveLoading

(kg)


( )mm


Torque(n.m)MotionRadius(mm)

MachineWeight

(kg)

AC Servo drive

Application area It can be extensively used in the hardware welding areas such as the car and its: ,accessories motorcycle and its accessories the agricultural machinery and the engineering, ,mechanism etc.

Follow

Last Page

RB

Serie

s


J1 J2 J3 J4

RMD120 4 120 ± 0.1 ± 165 1500 2300 ± 63 0 1300

RMD200 4 200 ± 0.1 ± 516 1500 2300 ± 63 0 1500

RMD400 4 400 ± 0.1 ± 516 1600 2400 ± 63 0 1600

RMD+,

Application Field It is widely used in production line transportation disassembly and placement: ,of the drinking dairy industry food petrifaction medicine rice and feeding etc, , , , , .RMD Series

1000 (note)

J4

324

403

RMD120 Motion Range Figure RMD200 Motion Range Figure RMD400 Motion Range Figure

6

640

1500

1500

2500

1000 (note)

1000 (note)

Note: The Max. capacity and the actual stackingcapacity developed from factory are determinedby the on-site/spot condition (distance, productweight and finger/hand method).


Motion Range(° )Permission Top

Torque(n.m) MotionRadius(mm)

MachineWeight

(kg)Type


DriveMethod

EffectiveLoading

(kg)


( )mm

AC Servo drive

AC Servo drive

AC Servo drive

MotionCapacity

( / )circle hour( )note



3 5 ± 0.1 / 133 180

3 10 ± 0.1 ± 170 +120 -85～ +65 -210～ 130 130 130 150

3 20 ± 170 +132 -95～ +53 -125～ 163 111 125 230

RJ Series

/ / / /

0.1 /

Application field It widely used in small size CNC Turn, CNC Mill automatic loading and unloading:of parts. as well as simple pick and place for automatic assembly process7

1100

1320

1470

/ / /


Type


DriveMethod


( )mm

EffectiveLoading

(kg)



MachineWeight

(kg)

AC Servo drive

AC Servo drive

AC Servo drive ±

180± +120 -100～ +67 -113～

/

/

/

/

/

/

220 /

/

/ /

/ /

/ /

/

/

/

/

53RJ05

RJ20

RJ10


8


RP05


PT5-1000 4 5 ± 50.1 1000 mm ± 112 ± 18015.2(mm/s) 120 120 240 40（

!"#$%&）'()

RP05 6 5 ± 0.20 ± 180 +150 -90～ +65 -245～ ± 02 0 ± 115 ± 04 0 106 106 100 443 526 526 1.91 1.91 1.91 299

RP15 6 15 ± 160 +110 -50～ +70 -170～ ± 63 0 ± 603 ± 360 151 121 152.5 223 245 292 90 15 700

RP PT Series/

± 180 / / / /

/ /

PT5-1000 RP15

Application field It widely used in coating of fluid sealant for the car lamp water proof curtain of the: , -car door under frame and the windscreen also in the surface painting of the metal plastic ceramic, , , , ,and wood for furniture appliance car and accessory and motorcycle etc, , , .

9

875

2065

2880

/ / /


Type


DriveMethod


( )mm

EffectiveLoading

(kg)



MachineWeight

(kg)

AC Servo drive

AC Servo drive

AC Servo drive


PT

Mo

tion

Ra

ng

e F

igu

re5-1000

RP

Mo

tion

Ran

ge

Fig

ure

15

RP

Mo

tion

Ra

ng

e F

igu

re05

10

140

800 24

1713

26

1037.5

503

622

1785 2065

492

87.5

R2065

519

R519

TH SUPERPART_ TH SUPERPART_

875

1614

2338

.420°

90°

158°

1000

2202

1748 18

58.5

R2880

160°

15

110°

50°

503001581600

1200

660

80

80°

2035

R1600

R2800

R16

00

70°

500 120°


CM

otio

n R

an

ge F

igu

re3-1100

(°/ s) 2(m/s )

C3-1100 1 3 ± 0.1 ф1100x250 - 120 0.33(0.1kg)/0.38(1kg)

120

C4-800

C4-1000

C Series

Up to 7bar/Max. vaccum-0.75bar

1 3 ± 0.1 ф800x250 100 0.35(0.1kg)/0.45(1kg)

90

1 3 ± 0.1 ф1000x250 120 0.33(0.1kg)/0.38(1kg)

144

Application field It widely used in electric light industry food and medicine etc which can be: , , .,carried out the high speed holding unholding and sorting packing operations- / .

± 180

± 180

7

7

10

25/305/25[mm] 30/400/30[mm]

0.48(0.1kg)/0.50(1kg)

/

C0

Mo

tion

Ra

ng

e F

igu

re4-1

00

C4-800 M

otionange

igureR

F

11

250

Ø1100

123.

4

1225

.4

813.

4

695

250

Ø1000

170

245

1100

1000

800

C3-1100 C4-800 C4-1000

0.48(0.1kg)/0.50(1kg)


Type


EffectiveLoading

(kg)

MaxLoading

(kg)


( )mm

Motion Range(° )

Max Speed. MachineWeight

(kg)

MotionRadius(mm)

Max speed.( - )no load

(m/s)

Typical Beat Time(s)Integrative Vacuum

Resource(kg)



3-axis (It can beextended the 4th DOF)

3-axis (It can beextended the 4th DOF)

4-axis

Revolving Angle


Horizontal 4 Axis

X Y Z W X Y Z W

RSP0 6 5 ± 0.05 ± 140 / 350mm 4.5 m/s 4.5 m/s 1.6 m/s 30

12

Remark: Avoid to contact with the inflammable, explosive and corrosive gas and liquid; do not splash the water, oil and dust; depart from the appliance noisy resource (plasma)

600

TypeStandard

Cycle Time

EffectiveLoading

(kg)


( )mm

Motion Range(°) Max Speed. (°/ s) MotionRadius(mm)

MachineWeight(kg)

0.68 sec

Application area It widely use in Semi conductor industries, Plastic Molding, Bio Medical industries:Food and Beverage industries, main application for Pick and Place, Assembly. Dispensing processInspection process etc.

5-600-150 140 / 250mm± 0 / 150mm 360 / 0mm±

(@ 2 kg)

/ Arm Length(mm)

± /s°700


Additional Equipment Introduction

Single axis Positioner- Dual axis Positioned-

Characteristics: It adopts the decelerator and servo motor control studied by GSK, rotates to the optimum position of theeach kind welding-seam of the welding workpiece, to avoid the vertical welding, overhead welding; further, it enhances thewelding quality and product efficiency. The robot control system not only can be controlled the body motion, but alsoautomatically control issuing the welding beginning command for the positioned, as well the automation control and weldingparameter (Voltage, Current) debugging. It also can be inspected whether the start-arc is performed or not. The single-axispositioned can be used in the automation charging/unloading, too.

Positioner

Drive methodMax loading.

(kg)

Motion Range(° )

Rated speed

(°/ s) Machine(kg)

AC servo drive 150 ± 0.15 ±135 ±370 125 124 330 144 200HBS150-1

Rated torque(N.m)

250 ± 00.1 ±370 124 244 105HBD250-1

Type

MovementGuide

500 ± 00.1 ±370 90 400 123HBD500-1

Max loading.( )kg

Max Operation.Speed m/s( )

Repeatedpositioningaccuracy mm( )

Suitable Robot Installation ConditionType

Ambient temperature 0~45°：

Ambient Humidity 20~80%RH：（）no condensation

Type 1: Grounding

installation method RB Seriesmulti-joint

robot

1.5(It is relatedwith motor) up to ±0 .05

400

800

/ / /

RevolvingAxis

13

/ / /

Type 2: Hanging

installation method

Type 1 Type 2

AC servo drive

AC servo drive


( )mmTiltingAxis

RevolvingAxis

TiltingAxis

RevolvingAxis

TiltingAxis


SJTR Series Servo Motor

Crucial Function Components

80SJTR-MZ006E 80SJTR-MZ010E 80SJTR-MZ013E

0.2

2.9

0.637

0.637

1.91

3000

6000

-52.71×10

0.3

3.1

1.0

1.0

3.0

3000

6000

-53.36×10

0.4

3.3

1.27

1.27

3.81

3000

6000

-53.88×10

150SJTRG-MZ040C 150SJTRG-MZ060C 150SJTRG-MZ080C 150SJTRG-MZ100C 150SJTRG-MZ120C

0.84

5.5

4

4

12

2000

3500

-31.3×10

1.26

8.6

6

6

18

2000

3500

-31.9×10

1.68

11.2

8

8

24

2000

3500

-32.9×10

2.1

14.3

10

10

30

2000

3500

-33.4×10

2.5

14.5

12

12

33.8

2000

2800

-33.9×10

It adopts the optimum electromagnetic design; low noise electromagnetic, stable operation and high efficiency;

It adopts high performance rare-earth permanent magnetism material; perfect low-speed character and strong overloading capacity (3 times);

It adopts 17-bit absolute high-speed and high accuracy photoelectric encoder, which can be regarded as the high-accuracy control matching with the high-performance drive unit;

It adopts the imported high-accuracy bear and rotor high-precision dynamic technologies to ensure that the motor is stable and reliable, less vibration and low noise when itoperates within the high speed range;

The motor can be reliably used under the 15 -40 ambient temperature and the dust oil-mist;º º

It owns high torque inertial ratio and strong rapid response capacity.

TypeItem

Rated Power (kw)

Rated Current (a)

Zero Speed Torque (n.m)

Rated Torque (n.m)

Max Torque. (n.m)

Rated Speed (r/min)

Max Speed. (r/min)

2Rated Speed (kg.m)

60SJTR-MZ003E 60SJTR-MZ005E

0.16

1.65

0.5

0.5

1.5

3000

5000

0.07×10-4

0.1

1.2

0.318

0.318

0.955

3000

5000

-40.05×10

Partial Parameter:

14

TypeItem

TypeItem

Characteristics:

Rated Power (kw)

Rated Current (a)


Rated Torque (n.m)

Max Torque. (n.m)

Rated Speed (r/min)

Max Speed. (r/min)

2Rated Speed (kg.m)

Rated Power (kw)

Rated Current (a)


Rated Torque (n.m)

Max Torque. (n.m)

Rated Speed (r/min)

Max Speed. (r/min)

2Rated Speed (kg.m)


15It composes of: SJTR Series Servo Motor GE Series AC Synchronic,Servo Drive Unit Hypocycloid Cross Roller Decelerator, .

GE Series AC Servo Synchronic Servo Drive Unit

GE Series AC Synchronic Servo Drive Unit contains GE2000 (220V power) and GE3000 (380V power)series which is the updated studied AC Servo Drive unit with industry Ethernet bus communicationinterface; it owns convenient servo parameter debugging, simple interface, high stability and widecompatibility, matches with the incremental encoder and multiple 17-bit absolute encoder, carries outthe open-loop/closed-loop control and meets the requirements of the robot, CNC machine andautomation equipments etc.

It adopts the industry Ethernet bus communication transmission method, rapid data transmissionspeed, up to 100MBit/s;

Stronger anti-interference capacity, error rate: 10-12 , the least communication circle:50us;

The matched power application range 0.1~12kW servo motor;

GE series that matches with the torque motor can be treated as the direction driving rotary table andowns the high positioning accuracy, high speed.

Convenient servo parameter debugging. Servo parameter modification and servo state monitoring canbe performed in the robot system interface;

GE absolute servo matching with the robot bus system can be carried out the coordinate power-offmemory and the debug-free function after power-on again.

It owns the better low-speed performance, high-range loading inertial matching, high-dynamicresponse to meet the use requirements for each robot.

Crucial Function Components

Compact Structure

The driving axial size can be widely reduced to compact the structure because the driving structure can beplaced inside the support bearing of the planetary frame.

Strong Holding Capacity

Hypocycloid curvature radius is bigger than the epicycloid comparing with the same condition, and thereforethe bearing capacity is bigger than the epicycloid one.

Stable driving long life span, -

It adopts the 2-lovel deceleration structure, the cycloid pin-wheel planetary driving in the low-speed is morestable. Simultaneously, its life-span is widely improved because the swing bears are increased and theinner/outer ring speed is reduced.

Low back lash-

Optimum design, least manufacture error, high motion accuracy and low back-lash.

Perfect output rigidity

The output mechanism of the hypocycloid planetary pin-wheel driving is used the cross roller bearing of thebuilt-in structure with supporting both terminals; it is the rigid round-disc output structure as bigger aspossible; and it owns the bigger rigidity than the output mechanism (angle contact bearing structure) of theRV cycloid decelerator; the shock-resistance capacity is greatly enhanced.

Hollow structure

The hollow structure is easily performed the robot layout, shorten the basement side and prevent fromwining.

Characteristics:

Hypocycloid Cross Roller Decelerator


16

Vision System Off line Programming Technique& -

Characteristic: The robot can automatically analyze the workpiece position and capture the workpieceaccording to the “ vision”. The vision matching is positioned to the incoming-material workpiece andomitted the mechanical positioning operation when the workpiece material comes. It saves the system time,and improves the automation rate of the integrative system.

Application: Product transportation, sorting, packing and picking material etc.

Characteristic: The preprocessing can be generated by the off-line programming software; and thenthe machining file compiled by the robot language can be used by the coordinate change andoptimization output, so that the complicated path is generated.

Application: It mainly uses to the cutting, gluing, painting, milling, graving and welding of thetridimensional entities.

Vision System Off line Programming Technique& -

Off line Programming System-

Paint The Panda By The Robot Off line Programming Technique-

Complete The Sorting Operation By The Robot Vision System


17“ Intelligent Manufacture” & “ Digital Factory” IntegrativeTroubleshooting and Project Implement

GSK Production Line Unit Control System:

To the monitoring management system of the machining field; production equipment assembly line for sorts ofcomponents machining;

The high-speed connection of the CNC machine, industry robot and production line auxiliary operationequipment can be carried out by the GSK-LINK spot bus;

Support the On-line and Off-line programming;

Simplification and humanization operation;

Provide the furthest production efficiency and the stable of the production quality;

Reduce the artificial cost;

Optimize and enhance your management system.

It is carried out the management system of the “digital factory” “ intelligent workshop”;

CAM and CPP application and administration;

Convenient and fast schedule programming;

Calculation and debugging of the production capacity;

The statistic of the equipment use rate;

Production schedule interference;

Evaluate the C/T etc.

The Overall Control Management System of GSK:

Administration Level

Workshop Level

Service On-site/spot Monitoring Data Service

ExchangerUser Terminal

Integrative Control Table

Identical SystemUnit Control SystemUser Terminal

Ethernet

Inspectio Equipment


18Controller Electric cabinet TP( & )

It adopts the most advanced GSK RC control system Throughout robot can be optimized the acceleration deceleration based upon the actual loading and shorten the operation time as much as possible- . , / , ;

The robot monitors its motion and loading and optimizes the service by built in service information system SIS the lasting working time will be longer- ( ), ;

Built in robot controller It can be controlled axes based upon the ARM DSP FPGA hardware structure up to MIPS calculation speed It owns any of interface of the spot bus Ethernet RS RS CAN and- : 6-8 + + ; 500 . , , 232, 485,DeviceNet which can be carried out the consecutive path teaching and on line teaching as well it owns the remote monitoring and diagnosis function- , ;

Robot spot bus GSK Link high speed real time break though the conflicts between the band width and real time balance the communication rate and real time control and resolve the data real time interactive problems( - ): - - , - , - -among different modules;

Dynamics self adapting identification control technique Integrated consideration of the foreign interference gravity centrifugal force etc applies to the adaptive identification control technique to improve the robot s- : ( , .) ’!"#，dynamic performance during the robot motion.

Characteristics:

RB Series Robot Controller RMD Series Robot Controller

Big And High Clear Color Screen

It uses the inch color LCD6.4display and the high sensitivity-touch screen.

Visualized Operation Interface

Display by icon; user understands it forthe operation directly.

Carry Out The Simple Operation ByThe Function Keys

User calls the desired function sets tothe each function key.

Robot TP


Our Service19

Service idea Keep on improving for the user: ;

Sale service internet covers the whole nation agencies in domestic and 19 agencies in abroad, 41 .

About professionals of the after sale250 - ;

The positioning rate of hour after sale is of hour so that you can use our product freely24- - 99%, 99.5% 48- ; .

United States

Mexico

Colambia

Ecuador

BrazilPeru

Argentina

Japan

Guangzhou

ThailandIndia

Vietnam Philippines

Malaysia

Indonesia

Australia

South Africa

Sri Lanka

Tanzania

Sudan

Egypt

Algeria

Greece

Italy

Romania

Germany

Poland

Finland Russia

Syria

Turkey

Iran Pakistan


Typical Application Case 20

Transportation Stacking

Punching Automatic Line Application Car Wheel Loading/unloading Production Line Application Motor Spindle Automation Machining Application

Motor End-cover Automation ProductionLine Application

Valve Product Machining Application Machine Loading/Unloading(Ring Workpiece) Shock Plate Component Machining Application

Punching Machine Loading/Unloading Application Bending Machine Loading/Unloading Application Tool Machine Loading/Unloading(Shell Workpiece) Founding Furnace Application

Gear Machining Loading/Unloading Application Tool Machine Loading/Unloading(Shell Workpiece) Tool Machine Loading/Unloading(Bar Material)

Soft Package Rice Stacking Line Application

Zhejiang Brick Factory Application Motor Production Line Application


21

Welding Polishing

Welding Polishing Application Golf Ball Arm Polishing Application

Food Packing gluing,

Welding Application

Project Mechanical Beam Dual-positionAutomation Welding Application

Safety Box Welding Application Welding Application

Soot-draining Machine Polishing Application

Shower Head Polishing Application Mobile-phone Polishing Application Password Case Clear Application

Food Packing Application Car Window Gluing Application


22


All pictures herein are subject to the material. If parameter changes based upon the technical improvement without further notice!

“Diligent” Chinese Robot


Taman Kebalen, Blok Oregon 4/37, RT 016 / RW 027

E Mail : [email protected]

HP : (62) 853 1170 2163

Tel : (62) 851 0378 9734

Tower C, Unit GF-12, Bekasi 17144

Grand Centre Point, Jl. Jend Ahmad Yani

Bekasi, 17610, Indonesia

Kelurahan Kebalen, Kecamatan Babelan

Company Address :

Show Room Address :

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