apache recalls oct 2015

Can-Am

2009-2

MODEL: 2008-2009 Can-Am DS 90 XTITLE: Can-Am DS90 X Tether Engine Shutoff Switch

SubjectEngine may fail to shut off when pulling the cord from the accessory tether engine shutoff

switch post installed on these race-ready vehicles. If this occurs in situations where the rider is ejected, the vehicle may run away uncontrolled until the engine gets back to idle. This may lead to a collision of the vehicle with bystanders, a fixed object or other vehicles, potentially resulting in serious injuries and/or death

Initiate Campaign:Remove the tether engine shutoff switch assembly along with its cord.

2009-6

MODEL: 2008-2009 DS7O DS9O DS9OXTITLE: Youth ATV — Lead Compliance

SubjectSurface yellow paint on the front and rear suspension springs can contain excess levels of

lead.

Initiate Campaign:BRP will install suspension spring protectors to restrain the direct contact with the paint.

2009-7

MODEL: 2009 DS450CETITLE: Rear brake caliper bolt replacement

SubjectRear caliper mounting bolts are too short.

Initiate Campaign:BRP will replace rear caliper mounting bolts.

2009-2

MODEL: 2008-2009 Spyder GSTITLE: Steering Software Update

Subject

A greater force than expected may be required to initiate the turning of the steering handlebar. This may cause an over steering situation resulting in a possible loss of control.

Initiate Campaign:BRP will update the dynamic power steering software.

2010-1

MODEL: 2010 ATVs with Dynamic Power SteeringTITLE: Steering Software Update

SubjectAn electrical short-circuit to ground of the DPS may occur. This could cause the vehicle to

suddenly steering left on its own potentially causing serious injury.

Initiate Campaign:BRP will provide software to detect any short circuits. If this circuit is found to be shorted a

repair will be instituted.

2010-2

MODEL: 2010 Spyder RT, SM5, SE5TITLE: Ignition Switch Connector

SubjectThe connector on the key switch harness may not be locked and may come unplugged

resulting in a stalled vehicle.

Initiate Campaign:Inspect connector and lock if necessary. Inspect routing of harness and reroute if necessary.

2010-5

MODEL: 2010 Spyder RT, SE5TITLE: Clutch Sticking

SubjectThe clutch may remain engaged stalling the engine. Once the engine is stalled it could be

impossible to restart the vehicle.

Initiate Campaign:Update the centrifugal clutch assembly with new components.

2010-7

MODEL: Spyder (All)TITLE: Dynamic Power Steering

SubjectA situation may occur when you may need to exert a force greater than expected to initiate the

turning of the steering handlebars of your vehicle in order to correct its trajectory. At this increased level of force the handlebars may be turned more than you had intended. If this occurs you may steer your vehicle out of lane, which increases the possibility of a crash with other traffic or of a drive off the road.

Initiate Campaign:Replace the DPS unit with an improved version of the DPS assembly.

2011-2

MODEL: 2011 Spyder RT, SM5 and SE5TITLE:

SubjectThe brass fitting located on the throttle body for fuel vapor return might be lose.

Initiate Campaign:Insured the fuel vapor return fitting this type in the throttle body and repair if necessary.

2011-3

MODEL: 2011 Spyder RT, SM5TITLE: Reverse Actuator

SubjectWhile downshifting, it may be possible to inadvertently engaged reverse without depressing the

reverse button. This could cause the vehicle to lockup the rear wheels and stall the motor. This could potentially cause the rider to lose control of the vehicle.

Initiate Campaign:Validate proper operation of the reverse actuator. If defective, replace the reverse actuator

assembly.

2011-2

MODEL: 2010-2011 OutlanderTITLE: Dynamic Power Steering

SubjectPieces may detach inside DPS and may block years resulting in sudden limitation of the

vehicle's steering range. This could result in serious injuries or even death.

Initiate Campaign:On affected units, inspect DPS main shaft and replace DPS unit if needed.

2009-9

MODEL: 2008-2009 DS 90TITLE: Emissions Failure

SubjectCrankcase emissions released to atmosphere do not comply with EPA standards

Initiate Campaign:On affected units, the following parts will be replaced air filter housing, fuel tank gasket,

exhaust air admission hose..

2013-2

MODEL: 2011-2013 CommanderTITLE: Exhaust Hazard

SubjectPieces of floating debris such as grass hay and leaves, may accumulate around the exhaust

while driving in a minimum of 12 inches of water. This accumulation of trash could eventually cause a fire resulting in property damage and or injury.

Initiate Campaign:On the vehicle does not need to be updated. If the vehicle has been operating in the above

conditions the cleaning procedures of the exhaust area should be followed before continuing operation.

2010-12

MODEL: 2008-2010 CommanderTITLE: Fuel Vapor Canister Hose Replacement

SubjectIn some circumstances, fuel vapors may exist in the fuel vapor canister vent hose. These papers

could ignite and cause a fire resulting in property damage and or injury.

Initiate Campaign:Inspect the fuel vapor canister vent hose to determine if the proper hose is installed. Replace

and re-root the fuel vapor canister vent hose if required.

2012-4

MODEL: 2011-2012 CommanderTITLE: Rack and Pinion

SubjectFailure may occur on steering column lowers splines due To an improper assembly of steering

column. This situation may result in the loss of steering control and possibly causing injury or even death.

Initiate Campaign:A measurement will be made measuring the gap between the lower portion of the steering

column and the rack and Pinion. If necessary the steering wheel shaft or steering column will be replaced.

2012-13

MODEL: 2008-2012 SpydersTITLE: Fuel Cap Replacement

SubjectIn some circumstances, the fuel may not sealed properly the fuel tank filler neck. Fuel vapors in

the presence of an ignition source could result in a fire resulting in property damage and or injury.

Initiate Campaign:Replace Fuel cap.

2013-8

MODEL: 2013 SpydersTITLE: Master Cylinder Fire Hazard

SubjectUnder some riding conditions, the tandem master cylinder manifolds inlet may melt and cause

brake fluid to drip onto a heat source which could result in a fire resulting in property damage and or injury.

Initiate Campaign:Install reflecting heat shields and heat detector.

HONDA

CBR1000RR #6

MODEL: 2008 CBR1000RRTITLE: Coolant Hose Clamp Replacement

SubjectPossible failure of water pump cover hose clamp. Possibly allowing hot coolant to spray on

the rider's leg potentially causing an accident.

Initiate Campaign:Replacement of affected hose clamp.

VTX 1800C #3

MODEL: 2002 VTX 1800CTITLE: Swing Arm Welds

SubjectSwing arm welds.

Initiate Campaign:13.13.

VT1300CX/A #3

MODEL: 2010 VT1300CX/ATITLE: Emissions Hose

SubjectA breather hose may deteriorate and crack resulting in non-emission compliance

Initiate Campaign:Replace the defective hose

VT1300CR/CRA/CT

MODEL: 2010 VT1300CR/CRA/CTTITLE: Incorrect GAWR Sticker

SubjectIncorrect gross axle weight rating sticker

Initiate Campaign:Replace the incorrect sticker with the correct one

VT750C/C2B

MODEL: 2010-2011 VT750C/C2BTITLE: Bank Angle Sensor

SubjectOn affected units the Bank Angle Sensor can malfunction and shut the engine off potentially

increasing the risk of a crash.Initiate Campaign:

Replace the Bank Angle Sensor.

STI3008/9/A

MODEL: 2008-2010 STI3008/9/ATITLE: Rear Brake Master Cylinder Reservoir Hose

SubjectOn affected units the rear brake master cylinder reservoir hose could fail impeding the drivers

capability of stopping the vehicle.Initiate Campaign:

Replace the rear brake master cylinder reservoir hose.

GL1800#20

MODEL: 2001-2010 GL1800/ATITLE: Secondary Master Cylinder Inspection/Replacement

SubjectOn affected units the secondary master cylinder may have insufficient internal freeplay

Between the pressure cup and the compensating porthole. The compensating porthole can become blocked by the pressure cup which can cause the rear brake to drag after the rider has released the brakes. A dragging rear brake increases the risk of crash and can generate enough heat to cause the rear brake to catch fire.

Initiate Campaign:Inspect and if necessary replace the secondary master cylinder.

NC700X #1

MODEL: 2012 NC700XTITLE: Chain Inspection Replacement/Inspection

SubjectOn affected units the drive chain may fail.

Initiate Campaign:Inspect replace the drive chain.

CTX700ND #1

MODEL: 2012 CTX700NDTITLE: ABS Modulator

SubjectOn affected units the ABS modulator unit may be contaminated by aluminum chips that may

result in a malfunction and allow a wheel to skid during braking.Initiate Campaign:

Replace the ABS modulation unit

TRX500FE/FM #4

MODEL: 2012-2013 TRX500FE/FM TITLE: Steering Shaft Inspection

SubjectOn affected units the steering shaft may have been then during assembly. This bent shaft

could also have small cracks that could result in the steering shaft separating while the ATV is in operation, potentially causing injury and/or death.

Initiate Campaign:Inspect affected units and replace the defective steering shaft.

GL1800 #21

MODEL: 2001-2012 GL1800 TITLE: Rear Brake Dragging

SubjectOn affected units the rear brake may be dragging. A dragging rear brake increases the risk of

crash and may generate enough heat to cause the rear brake to catch fire potentially causing injury and/or death.

Initiate Campaign:Inspect affected units and follow the instructions in the repair of verification of the safety

bulletin.

SXS 700#1

MODEL: 2014 SXS700M4/M2TITLE: Skid Plate

SubjectOn affected units, operating in certain agriculture or grass land environments, dried brush and

debris can accumulate on top of the middle skid plate creating a fire hazard which could cause injury and/or death.

Initiate Campaign:Remove old skid plate and replace with new skid plate.

GROM125, NSS300 2014 #1

MODEL: 2014 GROM125, NSS300TITLE: Fuel Pump

SubjectOn affected units, a defective fuel pump could seize resulting in a loss of fuel pressure causing

the engine to stall while riding increasing the risk of a crash resulting in injury and/or death.Initiate Campaign:

On affected units, replace the fuel pump.

NC700#1

MODEL: 2014 NC700TITLE: Trip Meter

SubjectOn affected units, the trip meter may display mileage that is less than the actual mileage. Also,

the fuel consumption display may not reset. This could potentially cause an accident that could result in injury and/or death.

Initiate Campaign:Remove old skid plate and replace with new skid plate.

CBR1000S

MODEL: 2014-2015 CBR1000STITLE: Rear Shock Absorber

SubjectOn affected units the rear shock absorber potentially may fail causing loss of vehicle control

resulting in death and or injury.Initiate Campaign:

Replace the rear shock absorber assembly.

Grom 125

MODEL: 2015 Grom 125TITLE: Inaccurate Emission Label

SubjectOn affected units the emissions information label located on the motorcycle swing arm is

inaccurate.Initiate Campaign:

Replace the inaccurate emissions label.

Multiple Units (see bulletin)

MODEL: 2014-2015 TITLE: Starter Relay Switch

SubjectOn affected units the defective relay switch assembly may cause an interruption of electrical

system battery voltage potentially blowing the main fuse causing the engine to stall increasing the possibility of injury and/or death.

Initiate Campaign:Replace starter relay switch assembly.

CB500, CBR500

MODEL: 2013-2015 TITLE: Fuel Level Sensor Float Arm

SubjectOn affected units the fuel level sensor float arm can become disconnected, which results in an

inaccurate fuel gauge display. Possibly causing the vehicle to run out of gas resulting in the engine stalling increasing the possibility of injury and/or death.

Initiate Campaign:Replace the fuel level sensor float arm.

KAWASAKI

MC 09-01

MODEL: 2008 and 2009 Concours 14 (ZG1400A8F/L, B8F/L, A9F/L, B9F/L)TITLE: Brake Pedal Cover Installation

SubjectOn eligible units, small stones or other road debris can become trapped between the brake

pedal and the rear master cylinder actuating rod. This can prevent full release of the rear brake. Continuous activation of the rear brake can result in overheating, damage, rear wheel lockup, or failure of the rear brake, creating the potential for a crash resulting in injury or death.

Initiate Campaign:Kawasaki has initiated a Recall campaign to repair all eligible units. The repair consists of

installing a cover on the brake pedal.

MC 09-02

MODEL: 2009 NINJA ZX1OR (ZX1000E9F/L, E9FA/L)TITLE: Timing Inspection Caps

SubjectOn eligible units, the timing inspection caps on the starter clutch cover may come loose due to

improper tightening and fall out, allowing oil to leak onto the rear tire and creating the potential for a crash resulting in injury or death.


tightening the timing inspection caps.

MC 09-03

MODEL: 2008 and 2009KLR65O(KL650E8F/L,L65OE9F/L)TITLE: Muffler Mount Bolt Replacement

SubjectThis Recall campaign replaces Recall MC 07-05 for eligible KL65OE8F/L models only. On

eligible units, the muffler mount bolts can become loose due to heat expansion of the exhaust pipe and vibration, If the bolts loosen completely, it is possible for the muffler to separate from the motorcycle creating the potential for a crash resulting in injury or death.


removing the paint from the muffler mount tabs and replacing the mount bolts, nut, washer, and gasket.

MC 09-04

MODEL: 2008 & 2009 KLR65O (KL650E8F/L, KL650E9F/L)TITLE: Main Harness Inspection

SubjectOn eligible units, the main harness can chafe against the frame and cause the engine to stop

running creating the potential for a crash resulting in injury or death.


reinforcing and rerouting the main harness and removing a clamp and a plate.

MC 09-05

MODEL: 2009 VULCAN 2000 (VN2000G9F/G9FL)TITLE: Headlight Inspection

SubjectOn eligible units, the headlight low beam does not meet FMVSS 49CFR 571 .108 S7.9

standards due to misassembly of the projector lenses.


inspecting the headlight and replacing it if necessary.

MC 09-07

MODEL: 2008- 2009 VERSYS ACCESSORY SADDLEBAGTITLE: Saddlebag Reflector

SubjectWhen genuine Kawasaki accessory saddlebags are installed on the above vehicles the rear

side reflectors become obscured, resulting in noncompliance with federal motor vehicle safety standards.

Initiate Campaign:Kawasaki has initiated a Recall campaign to apply reflectors to the side of the saddlebags.

JS 09-01,02

MODEL: 2009 JET SKI STX®-15F (JT1500A9F) 2009 JET SKI STX® (JT1500D9F) 2009 JET SKI 800 (JS800A9F) 2008 JET SKI STX®-15F (JT1500A8F)

TITLE: Fuel Tank Replacement

SubjectOn eligible units, the fuel tank filler neck could crack and allow fuel to leak into the engine

compartment, creating the potential for an explosion and/or fire resulting in injury or death.


replacing the fuel tank.

JS 09-03

MODEL: 2005 JET SKI 900 STX® (JT900-E2) 2005 JET SKI 1200 STX® (JT1200-C2)

TITLE: Fuel Tap Inspection

SubjectOn all units, inspection of the fuel tank tap assembly for possible failure that could result in fuel

leaking into the engine compartment, creating the potential for an explosion and/or fire resulting in injury or death.

Initiate Campaign:Kawasaki has initiated a Recall campaign to inspect and repair all eligible units. The repair

consists of replacing the fuel tank tap assembly.

MC 10-01

MODEL: 2009 SUPER SHERPA (KL250G9F)TITLE: Oil Passage Inspection

SubjectOn eligible units, a plastic plug left in the motor could cause restriction of the oil flow and

possible seizure of the camshaft. This could cause a loss of power, potentially putting the operator at risk.

Initiate Campaign:Kawasaki has initiated a Recall campaign to inspect all eligible units. The repair consists of

replacing any damaged parts i.e. camshaft cylinder head etc.

MC 10-03

MODEL: 2010 Z1000 (ZR1000DAF/L)TITLE: Left Front Brake Hose Inspection

SubjectOn eligible units, under severe riding conditions the left front brake hose may contact the front

brake rotor during extremely heavy applications of the front brake. This can cause brake fluid to leak creating the potential for a crash resulting in injury or death.

Initiate Campaign:Kawasaki has initiated a Recall campaign to inspect all eligible units. On affected units the

front brake hose will be replaced and repositioned to prevent contact with the brake rotor.

MC 10-04

MODEL: 2009 & 2010 Ninja 650R (EX650C9F/L)TITLE: Ninja Brake Pedal Operation

SubjectOn eligible units, the right rear portion of the lower fairing can interfere with the operator's foot

pedal while applying the rear brake. This could diminish the operator's control over the brake force applied.

Initiate Campaign:Kawasaki has initiated a Recall campaign to repair all eligible units by installing an

updated footrest guard and fairing bracket.

MC 10-05

MODEL: 2010 KLX 110 (KLX110CAF/DAF)TITLE: KLX 110 Left Switch Housing Replacement

SubjectOn eligible units, water could enter the ignition switch housing during operation and wet

conditions and could activate the electric starter. Unattended engine startup could result in damage, carbon monoxide poisoning, or personal injury resulting in death.

Initiate Campaign:Kawasaki has initiated a Recall campaign to repair all eligible units by replacing the

handlebar mount left switch housing.

MC 10-06

MODEL: 2009 & 2010 1700 Voyager & NomadTITLE: Electronic Control Unit Replacement

SubjectOn eligible units, the vehicle may stall under deceleration due to an improper setting of the

electronic control unit. This could create the potential for a crash, resulting in injury or death.

Initiate Campaign:Kawasaki has initiated a Recall campaign to replace all electronic control units.

MC 01

MODEL: 2009 SUPER SHERPA (KL250G9F)TITLE: Oil Passage Inspection

SubjectOn eligible units, a plastic plug improperly used to mask a clutch cover oil passage could cause

restriction of oil flow and cause possible seizure of camshaft in the cylinder head..


inspecting the engine for blocked oil passages and/or damage to the camshaft and cylinder head, and parts replacement if required.

MC11-04

MODEL: 2009-2010 KLX250TITLE: Fuel Tank Inspection

Subject

On eligible units, the fuel tank could leak from cracks at the spot welds on the side mount tabs which could cause a fire or a possible explosion resulting in injury.


inspecting the fuel tank and repair or replace if required.

MC11-05

MODEL: 2011 VULCAN (VN900DBF/FL)TITLE: Innertube Tire Inspection

SubjectOn eligible units, the tire inner tube may have been pinched during tire mounting.


inspecting both inner tubes and replacing them if damaged.

MC11-08

MODEL: 2011 Ninja ZX1000TITLE: Main Harness Inspection

SubjectOn eligible units, the main harness can chafe against a bolt and a rivet and cause the engine to

stop running creating the potential for a crash resulting in injury or death.


inspecting, repairing/replacing, and rerouting the main harness, and replacing some bolts.

JS11-02

MODEL: 2010-2012 JT1500TITLE: Steering Cable Inspection

SubjectOn eligible units, the steering cable guide pipe and outer cable may have become dislodged

during assembly of the factory. This could result in the loss of steering control creating the potential for a crash resulting in injury or death.

Initiate Campaign:Kawasaki has initiated a recall campaign to repair all eligible units. The repair consists of

inspecting the steering cable and replacing it is found to be damaged.

MC 12-01

MODEL: 2008-2010 NINJA ZX10, 2009-2012 NINJA ZX600TITLE: Voltage Regulator Replacement

SubjectOn eligible units, the voltage regulator can overheat, which can result in insufficient charging

current being provided to the battery. This can lead to engine stalling creating the potential for a crash resulting in injury or death.


replacing the voltage regulator.

SxS 12-02

MODEL: 2012 MULETITLE: Fuel Pump Bracket Inspection

SubjectOn eligible units, the fuel pump bracket could have been installed incorrectly, allowing fuel to

teach you against air cleaner housing, potentially resulting in a fuel leak. Fuel leak huge in the presence of a spark or flame could cause a fire or explosion possibly resulting in injury or death.


inspecting the fuel pump bracket and the fuel to and replacing the fuel line if found to be damaged.

MC 12-02

MODEL: 2012 NINJA EX250, EX650, KLE650TITLE: Passenger Foot Peg Circlip replacement

SubjectOn eligible units, the passenger foot peg circlips were manufactured incorrectly and could

break, this could result in possible passenger foot peg separation from the vehicle, creating the potential for injury or death.


replacing the foot peg circlips.

SxS12-03

MODEL: 2012 TERYX 750TITLE: Improper Right Front Knuckle Joint Nut Torque

SubjectOn eligible units, the right side lower knuckle joint not could have been improperly tightened

potentially affecting steering control and creating the potential for a crash resulting in injury or death.

Initiate Campaign:Kawasaki has initiated a recall campaign to repair all eligible units. The repair consists

of tightening the knuckle joint nut to the specified torque and installing a new cotter pin.SxS12-04

MODEL: 2012 TERYX 750TITLE: General Warning Label Replacement

SubjectOn eligible units, the incorrect Gen. warning label was installed on the glove compartment

cover indicating the wrong occupant capacity of the vehicle.

Initiate Campaign:Kawasaki has initiated a recall campaign to replace the incorrect label and install the

correct label.

MC12-03

MODEL: 2009 – 2012 Concours ZG1400 ABS Modified Police UseTITLE: ABS Main Fuse and Wiring

SubjectOn eligible units, a possible electrical overload on the charging circuit may occur. This could

cause the Main fuse to blow causing the vehicle to lose power or shut down potentially creating a crash resulting in injury or death.

Initiate Campaign:Kawasaki has initiated a recall campaign to consisting of two stages please consult

dealer for details.

MC12-04

MODEL: 2013 KX250FTITLE: Throttle Grip Assembly Replacement

SubjectOn eligible units, and the throttle grip may become loose wall riding, especially under racing

conditions. This can cause loss of throttle control creating the potential for a crash resulting in injury or

death.

Initiate Campaign:Kawasaki has initiated a recall campaign to consisting of replacing the throttle grip

assembly.

SxS12-05

MODEL: 2012 TERYX 750TITLE: Steering Gear Assembly, Front Brake Calipers

SubjectOn eligible units, the canyon shaft bearing in the steering gear assembly could be damaged

during operation creating the potential for loss of steering. The front brake calipers could be damaged or separated from the caliper bracket resulting in the loss of braking. Loss of steering or braking ability creates the potential for an accident resulting in injury or death.

Initiate Campaign:Kawasaki has initiated a recall campaign to replace/repair the defective articles

mentioned above.

MC 12-05

MODEL: 2008-2012 ZG1400 CONCOURSTITLE: Rear Master Cylinder Rod Replacement

SubjectOn eligible units, small stones and other road debris can become trapped between the brake

pedal and brake pedal cover. This can cause the rear brakes to drag and overheat potentially leading to lock up or failure. This creates the potential for an accident resulting in injury or death.

Initiate Campaign:Kawasaki has initiated a recall campaign to replace/repair the defective articles

mentioned above.

SxS12-06

MODEL: 2012 KRT750A/B/C/DTITLE: Steering Gear Assembly and Front Brake Calipers

SubjectOn eligible units, is as good as you conditions potentially affect the safety operation. First,

opinion shaft bearing in the steering gear assembly could be damaged during operation. Second, the front brake calipers could be damaged or separated from the caliper bracket resulting in loss of braking. Either situation could create the potential for an accident resulting in injury or death.

Initiate Campaign:Kawasaki has initiated a recall campaign replacing the steering gear assembly and both

front brake calipers.

MC 12-06

MODEL: 2011-2012 ZX1000JBF/KBF/JCF/KCFTITLE: Crankcase Oil Leakage

SubjectOn eligible units, engine oil may leak from a machine area of the crankcase at the starter

mounting point and pool on top of the crankcase. This oil pool could potentially spillover onto the rear tire creating the potential for an accident resulting in injury or death.

Initiate Campaign:Kawasaki has initiated a recall campaign to apply a permanent preventive seal of the

crankcase with metal epoxy.

MC 13-01

MODEL: 2013 EX300BDFALTITLE: ABS HYDRAULIC UNIT

SubjectOn eligible units, the ABS hydraulic unit may have been contaminated with debris during the

manufacturing process. This can cause the antilock braking system to function improperly. The improper functioning of the antilock braking system may create the potential for an accident resulting in injury or death.

Initiate Campaign:Kawasaki has initiated a recall campaign to repair all eligible units. The repair consists

of inspecting the ABS hydraulic unit and replacing it if required.

MC 13-02

MODEL: 2013 EX300 NINJATITLE: Electronic Control Unit Replacement

SubjectOn eligible units, the vehicle may stall under deceleration due to an improper setting of the

electronic control unit. This could create the potential for an accident resulting in injury or death.

Initiate Campaign:Kawasaki has initiated a recall campaign to repair all eligible units. By replacing ECU

units.

MC 13-03

MODEL: 2009-2012 Concours ZG1400TITLE: ABS Main Fuse and Wiring

SubjectOn eligible units with modifications designed and implemented by Beaudry Motors and BMS

Inc, the addition of a auxiliary battery and charging relay could cause an electrical overload on the charging circuit. Kawasaki has received reports of a blown main fuse causing the engine to lose power or shut down. Unexpected loss of power or engine shut down can create the potential for a crash resulting in injury or death.

Initiate Campaign:Kawasaki has begun a two stage repair campaign. (See dealer)

MC 14-01

MODEL: 2009-2012 KLX110TITLE: Fuel Tank and O Ring Replacement

SubjectOn eligible units, fuel can leak between the fuel tank and fuel tap. Fuel leakage in the presents

of a spark could cause a fire resulting in injury or death.

Initiate Campaign:Kawasaki will replace the fuel tank and the tap O ring.

MC 14-02

MODEL: 2014 KLX 110TITLE: Camshaft Sprocket Bolt Replacement

SubjectOn eligible units, the camshaft sprocket bolts may loosen and back out causing the engine to

lock up, this could create the potential for an accident resulting in injury or death.

Initiate Campaign:Kawasaki has initiated a recall campaign to repair all eligible units. By replacing the

camshaft sprocket bolts and the camshaft sprocket cover O-ring.

SXS 14-04

MODEL: 2012 - 2013 TERYX4TITLE: Floorboard Guard Installation Replacement

SubjectOn eligible units, a foreign object such as, but not limited to, a stick could be deflected by a

front tire into the left or right floorboard. This could result in the object breaking through the floorboard and protruding into the foot rest area of the vehicle and creating the potential for an accident.

Initiate Campaign:Kawasaki has initiated a recall campaign to repair all eligible units. By installing

floorboard guards and replacing damaged unserviceable floorboards if the vehicle exhibits no signs of misuse abuse or accidents.

MC 15-02

MODEL: 2009-2014 Concours Police BikesTITLE: Main Fuse and Wiring

SubjectOn eligible units, modified enforcement vehicles could have an electrical overload on the

charging system. This could result in a blown main fuse causing the engine to lose power or shut down. This could create the potential for an accident resulting in injury or death.

Initiate Campaign:Kawasaki has initiated a recall campaign to repair all eligible units.

MC 15-10

MODEL: 2009 - 2015 Vulcan, Voyager, VaqueroTITLE: Ignition Switch Wiring Inspection

SubjectOn eligible units, one of the ignition switch wires could chafe and short against the bottom of

the fuel tank. This could result in the engine stalling creating the potential for a crash resulting in injury or death.

Initiate Campaign:Kawasaki has initiated a recall campaign to repair all eligible units. By replacing the

ignition switch with ones that have additional shielding and padding.

KTM

TB 0911

MODEL: 2008- 2009 450 / 525XC & 2009 450 / 505SXTITLE: Rear Brake Support & Front Brake Master Cylinder Plunger

SubjectDuring use the rear brake caliper carrier support could crack and or the front brake master

cylinder plunger (piston) may not return properly; this could result in the potential for a loss of the use of the rear brake or front brake and subsequently lead to an accident which could cause injury or death to the rider or others.

Initiate Campaign:A newly designed rear brake caliper carrier support and rear brake caliper support plate will be

installed.

TB 0913

MODEL: 2009 690 Duke, 690 SMCTITLE: Front Fork Axle Clamp Inspection

SubjectOn affected models the front fork may begin to crack.

Initiate Campaign:Inspect and replace if necessary.

TB 0914

MODEL: 2009 125SX, 150SX, 250XC-W, 300XC-WTITLE: Front Fork Axle Clamp Inspection

SubjectOn affected models the front fork may begin to crack.

Initiate Campaign:Inspect and replace if necessary.

TB 1110

MODEL: 2011 150XC, 150SX, 200XC-W, 250XC, 250XC-W, 250XCF-W, 250SX, 250SX-F, 300XC, 300XC-W, 350SX-F, 450XC-W, 450SX-F,530XC-W 450 EXC, 530 EXC AND 690 ENDURO R2010 690 ENDURO R

TITLE: Handlebar Clamp Replacement

Subject A defect has been found in select models handlebar clamps. The clamp may develop cracks

which could result in the repositioning of the handlebars potentially leading to an accident.

Initiate Campaign:To resolve this problem different handlebar clamps will be installed on selected models.

TB 1204

MODEL: 2009-2011 Select ModelsTITLE: Emissions Label Recall

Subject A printing error may be found on the vehicle emissions control information label, stating the

wrong engine permeation and evaporative families. Replacement of the labels is mandatory and must be done to ensure proper compliance with government regulations.

Initiate Campaign:Replace the old labels with the new corrected label.

TB 1304-TB 1305

MODEL: 2012 350XCFW, 350EXCF, 500EXC2013 250XC, 250XCFW, 350EXCF, 350XCF, 350XCFW, 450 XCF, 450XCW, 500EXC, 500XCW

TITLE: Fuel Hose Replacement

SubjectOn affected units, during use a performed fuel hose may develop small holes or cracks in the

end of the preformed fuel hose; this could result in the possibilities of the preformed fuel hose to leak fuel and subsequently lead to an accident which could cause injury or death to the rider.

Initiate Campaign:Replace performed hose.

TB 1410

MODEL: 690ERTITLE: REAR BRAKE PETAL SCREW

SubjectOn affected units during use the brake pedal screw could loosen; this could result in the

possibility of the brake pedal screw becoming detached from its mounting position and subsequently lead to an accident which could cause injury or death to the rider.

Initiate Campaign:Replace screw.

TB 1504

MODEL: 2015 690ERFTITLE: REAR BRAKE PETAL SCREW

SubjectOn affected units the rear brake line from the ABS pressure modulator to the front brake

master cylinder may have been damaged during the assembly process and could cause the ABS system to fail and subsequently lead to an accident which could cause injury or death to the rider.

Initiate Campaign:Replace the ABS brake line and align the crankcase ventilation hose spring clamp.

SEA-DOO

2010-5

MODEL: 2010 iCatch TrailerTITLE: Security Latch

SubjectPossible failure of security latch securing the PWC to the trailer for transport. Failure can

result in the PWC sliding off the trailer during transportation. Initiate Campaign:

Adjust latching system and add a safety cable.

2012-1

MODEL: 2011, 2012TITLE: Front Storage Compartment Cover

SubjectIn the rough water conditions, the storage cover may break around its hinge this could cause

the storage cover to dislodge and get the operator and/or passenger resulting in personal injury or loss of control.

Initiate Campaign:Inspect the inner shell of the front storage compartment cover for cracks. Repair inner shell if a

crack is found.

2014-4

MODEL: 2014TITLE: Defective Steering Column/Handlebar

SubjectThe steering column/handlebar may have been incorrectly manufactured by the supplier and it

may break under rough riding conditions. This could result in personal injury or loss of control.Initiate Campaign:

Inspect the steering column/handlebar and determine if it is defective. If it is defective, replace the defective parts.

SUZUKI#2A08

MODEL: 2005 AND 2006 GSX-R1000 MOTORCYCLESTITLE: Frame Reinforcement Brace Installation/Frame

SubjectSuzuki has received reports of cracking or breakage of the motorcycle frame in certain

extreme situations where unusually high stress is placed on the frame, such as collisions involving the front wheel/fork assembly.

Suzuki has also received reports of cracking or breakage of the frame behind and below the steering neck when the motorcycle is subjected to repeated hard landings from hazardous maneuvers such as extreme or extended wheelies or other stunts. Suzuki believes that this type of driving activity is reckless - and illegal when performed on a public roadway - and does not condone it. If the frame becomes broken during this type of extreme use, a crash could occur.

Initiate Campaign: Dealers will inspect the relevant area of the frame for cracks. If no cracks are found, a frame reinforcement brace will be attached to the frame using bolts and epoxy adhesive. The brace is aluminum and very lightweight (less than 2 pounds). It is very slender and fits underneath the top spar of the frame behind and below the steering neck. The appearance, performance and handling of the motorcycle remain unchanged with the reinforcement brace installed. Should cracks be found during the inspection, the frame will be replaced with a new frame that has the reinforcement brace installed.

#2A09

MODEL: 2009 LTZ400/ZK9TITLE: Intake Flame Arrester Screen

SubjectOn affected ATVs the flame arrester screen can become detached from its mounting ring

allowing it to enter the throttle body preventing the throttle from returning to the idle position.Initiate Campaign:

The manufacturer will replace the flame arrester screen with a superior arrester screen.

#2A13

MODEL: LTA450XK8~LO, LTA500XPK9~LO, LTA500X/XPL1, LTA750X/XPK8~L1TITLE: Fuel Pump Retainer Ring Gasket

SubjectOn affected ATVs the ceiling surface of the fuel pump opening may not have adequate with

around the entire circumference. This can result in a fuel leak past the gasketInitiate Campaign:

The ATV will be inspected to determine if the fuel pump sealing surface is properly functioning, if not the fuel pump gasket and fuel tank will be replaced.

#2A14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25

MODEL: LTZ400K9, LTZ400ZK9,AN400K8/K9, DL1000K8/K9, GSF1250S/SAK8/K9, GSX1300BK/BKAK8/K9, GSX1300RK8/K9, GSX650FK8/K9, GSXR600K8/K9, GSXR750K8/K9, SFV650K9, VL800/B/T/CK8/K9, VLR1800/TK8/K9, VZ1500K9

TITLE: Rectifier Replacement

SubjectOn affected vehicles a internal circuit board can fail causing the charging system to stop.

Making the vehicle unsafe to operate because of a low battery condition.Initiate Campaign:

The manufacturer will replace the circuit board with a superior board.

048

MODEL: AN400AL2, AN650AL2TITLE: Front/Rear Brake light Switch

SubjectOn affected vehicles the handlebar brake light switch can fail. This can result in the failure of

the scooters brake light to illuminate increasing the risk of a rear end collisionInitiate Campaign:

On defective units a replacement handlebar brake switch will be installed.

053

MODEL: DL650AL2TITLE: Front Brake Light Switch Replacement

SubjectOn affected vehicles the handlebar brake light switch can fail. This can result in the failure of

the scooters brake light to illuminate increasing the risk of a rear end collisionInitiate Campaign:

On defective units a replacement handlebar brake switch will be installed.

224

MODEL: GSXR1000R 2009-2011TITLE: Sidestand Switch Bolt Replacement

SubjectOn affected vehicles the bolt securing the sidestand switch may loosen and come out affecting

the sidestand interlock system, potentially causing the engine to stop running, increasing the risk of a rear end collision

Initiate Campaign:On defective units the affected bolts and washers will be replaced.

226

MODEL: GSXR1300RAL3, GSXR1300RAZL3TITLE: ABS Hydraulic Control Unit

SubjectOn affected vehicles the ABS control unit may have contaminants in the system potentially

preventing the ABS from normal operation. This could potentially increase the risk of a crash.Initiate Campaign:

On defective units the ABS control unit will be replaced.

228

MODEL: 2004-2013 GSXR600-1000TITLE: Front Brake Master Cylinder

SubjectOn affected vehicles the front brake piston may not have received a uniform surface treatment.

This could result in corrosion on the piston affecting the braking power of the vehicle which could result in an accident and possible personal injury.

Initiate Campaign:On defective units the front brake master cylinder will be replaced.

56

MODEL: 2014 DL650ATITLE: Drive Chain

SubjectOn affected vehicles a link on the drive chain may not have been riveted properly. If a link

becomes disconnected, the drive chain can come off the sprockets while the motorcycle is being operated and engine power will not be transmitted to the rear wheel. This can result in loss of control of the motorcycle, and can increase the risk of a crash.

Initiate Campaign:On defective units the chain will be replaced.

233

MODEL: 2014-2011 GSXR750, 2014-2009 GSXR1000TITLE: Drive Chain Adjuster

SubjectOn affected vehicles, just the motorcycle rider does not upshift the transmission correctly, a

missed shift can occur, resulting in a neutral condition and a high engine speed. If the rider tries to recover from the shift by and shifting without disengaging the clutch, a very large torque is applied to the drive sprocket. This will cause the upper part of the drive chain to immediately experience very high tension, which can result in the left side of the rear axle shaft moving forward and damaging the left side drive chain adjuster, which may result in the chain derailing from the sprocket. If the drive chain comes off the sprockets while the motorcycle is being operated, engine power will not be transmitted to the rear wheel. This may result in loss of control the motorcycle, and can increase the risk of a crash.

Initiate Campaign:install a replacement chain adjuster and the replacement axle nut.

050

MODEL: 2014 UH200ATITLE: Muffler Replacement

SubjectOn affected vehicles the muffler is defective.

Initiate Campaign:On defective units a replacement muffler will be installed.

YAMAHAM2009-001R

MODEL: 2003-2008 GP1300R, 2005-2008 VX1100TITLE: Throttle Cable Corrosion

SubjectThere is a possibility that the outer throttle cable could corrode and become cracked or kinked.

If the outer cable is damaged in this way it could result in the inner cable to wear improperly resulting in improper throttle movement. This could result in an accident or personal injury to the operator and/or passenger.

Initiate Campaign:To correct this defect, Yamaha is initiating a Factory Modification Campaign. Affected

watercraft must have the throttle cable replaced with one of the new material

M2009-002R

MODEL: 2006-2008 and Certain 2009 FJR1300A/AETITLE: Main Switch

SubjectThe main ignition switch’s wire connection could overheat due to electrical resistance,

becoming hot enough to melt the solder connecting the wire to the main switch. The wire could come off the switch if the solder melts, preventing the electrical system from functioning, If this occurs while the motorcycle is being ridden, the engine would stall and be impossible to restart which could result in an accident with injury or death.


motorcycles must have the main switch replaced with a new one designed to prevent overheating.

M2009-020R

MODEL: 2008-2009 XV17PCTITLE: Fuel Hoses

SubjectDue to a manufacturing error the correct fuel return line hoses are not EPA approved.

Initiate Campaign:To correct this defect, Yamaha is replacing the fuel line hoses on affected units.

M2009-032R

MODEL: 2005 FZS600T, YZFR1T, AND FJR1300TTITLE: Engine Idling

SubjectIn affected motorcycles, an improperly designed Throttle Position Sensor could cause an

intermittently unstable idle. This could cause the engine to stall at low speed operation possibly resulting in a crash or injury.

Initiate Campaign:Yamaha is initiating a factory modification campaign. Unmodified affected motorcycles must

have the TPS replaced with a new one.

AT2010-003R

MODEL: 2008-2010 YFM5FG YFM7FG

TITLE: Steering Column

SubjectIn affected ATVs, the steering column support assembly can crack near the mounting area

under certain riding conditions due to insufficient strength. This could result in reduced steering ability which could cause loss of control and result in injury or death.

Initiate Campaign:

Yamaha is initiating a factory modification campaign. This campaign will replace the original aluminum steering column support with a steal one that has increased strength.

M2010-010R

MODEL: 2009 VMX17Y/YCTITLE: APS/TPS Wiring

SubjectIn affected motorcycles, there could be excessive electrical resistance in the ground wire for

the accelerator position sensor (APS) and the throttle position sensor (TPS) due to insufficient crimped connections. This excessive resistance can cause incorrect signal to be sent to the engine control unit (ECU) which could lead to unstable engine idle speed and or keep the idle speed from falling below 3000 RPM when the throttle is released which could cause loss of control and result in injury or death.

Initiate Campaign:

Yamaha is initiating a factory modification campaign. Affected motorcycles will have an additional sub-lead wire installed that bypasses the problem area which prevents the excessive resistance

M2011

MODEL: 2011 FJR13AAS/AASCTITLE: Front Brake Switch

SubjectIn affected motorcycles, the brake light may not aluminum eight when the front brake lever is

applied because the activating mechanism in the front brake switch can bind. If the brake light does not come on to alert other drivers when the motorcycle operator applies only the front brake, there could be a crash resulting in injury or death.

Initiate Campaign:Yamaha is initiating a factory modification campaign. Affected motorcycles will have a new

front brake switch installed.

M2011-006R

MODEL: 2008-2011 YW50 TITLE: Exhaust Emissions

Subject

In affected motorcycles, the exhaust emissions levels do not conform to the EPA emissions regulations.

Initiate Campaign:Yamaha is initiating a factory modification campaign. Affected motorcycles must have the

carburetor and air induction system box replaced with ones that do achieve CO exhaust emission levels within the specifications.

WR2012-002R

MODEL: 2011-2012 VX1800TITLE: Jet Pump Nozzle

SubjectIn affected watercraft, the jet pump nozzle lacks sufficient strength for the application.

Initiate Campaign:Yamaha is initiating a factory modification campaign. Affected watercraft must have the jet

nozzle replaced.

M2013-002R

MODEL: 2009 YW125YTITLE: Fuel Pump

SubjectIn affected scooters, there may be improper to clearance in internal fuel pump components

that cause in an adequate supply of fuel. This limited fuel supply could cause performance problems and hard starting war, in the worst case, engine stalling, resulting in the possibility of a crash with injury or death.


watercraft must have a new improved fuel pump installed.

AT2013-003R

MODEL: 2012 YFM40FB (Big Bear)TITLE: Front Shock Absorbers

SubjectIn affected units, there is the possibility that front shock absorbers assembly shaft could

separate from the shock body during operation. If this happened, steering and suspension would be adversely affected, possibly leading to loss of control and an accident resulting in injury or death.

Initiate Campaign:To correct this defect, Yamaha is initiating a Factory Modification Campaign. Affected units

must have a new front shock absorbers assembly installed.

M2013-008R

MODEL: 2014 XVS95CTITLE: Wire Harness Routing

SubjectIn affected units, there is the possibility that the wiring harness is routed to close to the rear

exhaust area allowing the wiring harness to contact the rear exhaust. If this happens, heat from the exhaust could damage the wiring harness which could result in engine stalling and the possibility of a crash with injury or death.


must have two retaining bands installed to hold the wiring harness away from the rear exhaust area.

M2013-

MODEL: 2014 XVS95CTITLE: Wire Harness Routing

SubjectIn affected units, due to improper adhesion of the brake shoe lining, the lining may separate

from the brake shoe. If this happens, the brake performance becomes reduced which could result in the possibility of a crash with injury or death.

Initiate Campaign:To correct this defect, Yamaha is initiating a Factory Modification Campaign. The brake shoes

will be replaced.

M2013-011R

MODEL: 2011 XC50ATITLE: Brake Shoe Replacement

SubjectIn affected units, there are defective brake shoes causing a reduction in performance which

result in a possibility of a crash with injury or death.


must have brake shoes replaced.

M2014-01

MODEL: 2009-2014 YZFRI, XTZ1200TITLE: Headlight Bulb Terminal Connector

SubjectIn affected units, resistance could cause arcing between the terminal connector and the

headlight bulb resulting in a headlight malfunction which could result in the possibility of a crash with injury or death.

Initiate Campaign:To correct this defect, Yamaha is initiating a Factory Modification Campaign. The terminal

connector will be replaced.

M2014-02

MODEL: 2008-2011 YW50TITLE: Emissions Recall

SubjectIn affected units, the carburetor and air induction system has been recalled.

Initiate Campaign:To correct this defect, Yamaha is initiating a Factory Modification Campaign. The inferior parts

will be replaced.

M2014-014R

MODEL: 2014 FZ09TITLE: Headlight Wire

SubjectIn affected units the headlight coupler may become disconnected from headlight, this would

cause a malfunction of the headlight which could result in the possibility of a crash with injury or death.

Initiate Campaign:To correct this defect, Yamaha is initiating a Factory Modification Campaign. Lead harness will

be attached to the headlight wire to increase its length.

M2015

MODEL: 2015 FZ07TITLE: Battery Cable

SubjectIn affected units the positive battery cable could be pinched between the seat base and the

seat bracket due to an appropriate length of the battery cable. If this happens the positive cable may be chafed over time resulting in a short possibly resulting in a fire. Which could result in the possibility of a crash with injury or death.


must have the positive battery cable and seat bracket replaced with new ones of a different design.

M2014-017R

MODEL: 2014 YZFR6TITLE: Aluminum Wheel Hardness

SubjectIn affected units, the middle in the front and rear wheels does not meet required hardness

specifications due to a manufacturing error. Therefore the wheel bearing could move from its original position, allowing the wheel to loosen, and also wheel deformation could allow air to leak past the tire. This could result in a possibility of a crash with injury or death.

Initiate Campaign:To correct this defect, Yamaha is initiating a Factory Modification Campaign. Affected units will

have the wheel assembly replaced.

M2015

MODEL: 2015 YZ250FTITLE: Gear and Balancer Shafts

SubjectIn affected units the engines balancer weight gear and balancer shaft gear were made of

materials that did not meet specifications. As a result the gears could break during operation. This could result in a possibility of a crash with injury or death.


have the gear and balancer shafts replaced.

M2015-001

MODEL: 2013-2015 XT250TITLE: GAIS Pipe and Hose Failure

SubjectIn affected units the air induction system hose can melt after prolonged periods of high rpm

operation because it was not manufactured with the proper temperature resistance. If the air induction hose fails, hot exhaust gases leak from the hose could then meld the fuel injection sub-wiring harness insulation, causing the wiring to short. If this happens the fuel injection system could malfunction, which could result in a possibility of a crash with injury or death.


have the hose replaced.

M2015

MODEL: 2015 YXC700 VIKING IV

TITLE: Rear Wheel Nuts

SubjectIn affected units the rear wheel nuts can potentially loosen over time due to an incorrect taper

specification. A wheel could loosen and wobble or fall off, This could result in the possibility of a crash with injury or death.


have the rear steel wheels replaced.

M2015

MODEL: 2015 FJO9, FZ09, FZ6RF, XTX12, YZFR6TITLE: Shift Cam Segment Stopper

SubjectIn affected units the shift cam segment stopper on the transmission shift shaft was incorrectly

manufactured with a sharp edge on the inside of its bend. As a result, these stopper may crack at this sharp edge after continued operation due to fatigue. Worst case scenario the stopper may break, possibly preventing the transmission from shifting properly. If this happened it could result in the possibility of a crash with injury or death.


have the shift shaft assembly replaced.

M2015

MODEL: 2015 YZFR1TITLE: Rear Shock Absorber

SubjectIn affected units the rear shock absorber is defective potentially causing handling issues. This

could result in a possibility of a crash with injury or death.


have the rear shock absorber replaced.

M2015

MODEL: 2008-2015 WR250R; 2008-2011 WR250XTITLE: Stator coil

Subject

In affected units the stator coil insulation might become damaged and short circuit due to insufficient heat resistance. This would decrease electrical output which could allow the battery to discharge. Low battery voltage could then cause loss of speedometer function and the engine could stall and be unable to be restarted, which could result in a crash with injury or death.


have the stator coil replaced.

M2015-003RA

MODEL: 2015 YZFR1MF/FCTITLE: Rear Shock Absorber Piston

SubjectIn affected units, the rear shock absorber may not have been manufactured correctly; the

piston rod not may have been tightened before the piston had the correct full metal to metal contact. If so, it is possible for the nut to loosen, preventing proper rear suspension action, which could result in a crash with injury or death.


have the shock absorber replaced.

apache recalls oct 2015

Documents

steering situation

steering handlebars

steering left

spyder rt

stalled vehicle

spyder alltitle

spyder gstitle

dps assembly