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    Performance Measurement with KPIs

    The APO key performance indicators (KPIs) express abstract supply chain objectives in financial orphysical units for comparative purposes !ata pertainin" to the various plannin" and executionprocesses such as demand plannin" or production schedulin" is collected# measured# andtransformed into physical or financial information that can be used to compare results and thusmeasure performance The data is stored in the $usiness Information %arehouse ($%) APO KPIsinclude some &'O metrics and some that have been developed by &AP KPI ueries pull actualand historical performance data from the $% for vie*in" in the 'ockpit

    APO KPIs are "eneral purpose measurements that can be used as a frame*ork for "au"in"performance effectively They provide the necessary structure and set the direction forimprovement +ou can access the follo*in" types of KPIs,

    uality-service

    production control

    supply chain flexibility

    inventory control

    supplier performance human resources

    Prerequisites 'onnect to &AP $% ./$ or hi"her (APO 'ustomi0in")

    !efine 1' destination (APO 'ustomi0in")

    2aintain context menu profile (APO 'ustomi0in")

    Install $% 1rontend

    1ulfill $% prereuisites for -3 data extractors

    Install correspondin" -3 modules (for example# 4 must be installed for KPI, 4eadcount)

    KPI ueries are addressed by their *orkbook I!s Any chan"es in ueries must also be

    chan"ed and saved in the same *orkbook In the case of some KPIs# for example# the Inventory !ays of &upply KPI# material types

    are defined as filter values 'han"es must also be made and saved in the same *orkbook

    Process FlowThe performance measurement process is an on"oin" one in *hich performance results arecontinuously compared and analy0ed in order to determine *hether your business is on or off tar"etin meetin" its "oals 5eneral performance measurement consists of the follo*in" procedures foreach performance cycle 'ycles include procurement# manufacturin"# and distribution

    !efine a strate"ic supply chain vision

    !efine executive level measures for each objective

    6stablish mana"erial level objectives that ali"n *ith executive ones

    6stablish tar"ets for defined metrics throu"h benchmarkin"

    2easurin" supply chain performance in APO can be achieved by follo*in" the cycle illustratedbelo*,

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    . 7ie* current performance results by launchin" KPI ueries from the &'' KPI ueries pullactual and historical performance data from the $usiness Information %arehouse ($%) forvie*in" in the 'ockpit

    / evie* the data and compare it to your current plan3 Identify those areas in your performance cycles that need improvement and set tar"ets for

    the upcomin" round Performance cycles include procurement# manufacturin"# anddistribution

    8 Adjust the plannin" process *herever necessary9 Perform plannin" process in plannin" system (APO): 6xecute plan in execution system (for example#-3); 7ie* performance results (step /)

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    The use of metrics to measure performance is a complex business process that reuires carefulplannin"# analysis and a thorou"h kno*led"e of the supply chain 1or more information onmeasurin" supply chain performance# see the follo*in" topics,The &'O 2odel

    The SCOR Model

    APO KPIs *ere developed accordin" to the &upply 'hain Operational eference (&'O) model#the standard reference process model developed by the &upply 'hain 'ouncil (&'') that hasbecome the cross=industry standard for supply chain mana"ement (&eeAcknowledgementsatend of topic)

    The &'O model depicts the basic supply chain# ran"in" from supplier>s supplier to customer>s

    customer# as a series of linked &ource 2ake!eliver execution processes mana"ed by a

    series of plannin" processes

    The SCOR models su!!l" chain

    .??< &upply 'hain 'ouncil

    The &'O model describes,

    standard mana"ement processes

    relationships bet*een standard processes

    http://help.sap-ag.de/sapdocu/crossind/apo/apo30/helpdata/EN/f9/bc7c37c3b97f45e10000009b38f8cf/content.htmhttp://help.sap-ag.de/sapdocu/crossind/apo/apo30/helpdata/EN/f9/bc7c37c3b97f45e10000009b38f8cf/content.htm
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    standard metrics to measure process performance

    mana"ement practices that produce best=in=class performance

    Performance and dia"nostic metrics to"ether drive performance improvement To evaluate supplychain performance# the &'O model advocates a set of measurements comprisin" a combinationof the follo*in" metrics,

    cycle=time (production cycle time and cash=to=cash cycle) cost (cost per shipment and cost per *arehouse pick)

    service and uality (on=time shipments# defective products)

    asset (inventories)

    #$am!le of SCOR metricsThe follo*in" table defines the top level &'O processes and supplies the correspondin" metricsused to measure performance in each area%e&el ' SCOR management !rocesses and equi&alent metrics

    SCORProcess

    (efinition Functions Metrics )KPIs*

    Plan Processes that balancea""re"ate demand andsupply to develop acourse of action *hichbest meets establishedbusiness rules

    !emand-supply plannin",

    Assess supply (cate"ori0ation)

    Prioriti0e demand

    Plan inventory# distribution#production# material and capacityfor all products and channels

    2ana"e plannin" infrastructure,

    !ecide to make or buy

    'onfi"ure supply chain

    Plan lon"=term capacity andresources

    Phase products in-out

    2ana"e product line

    !emand and shipmentforecast accuracy

    Adherence to plans

    Inventory turns

    Plannin" cycle time

    &ource Processes that procure"oods and services tomeet planned or actualdemand

    2aterial acuisition,

    Obtain# receive inspect# hold#issue material

    2ana"e sourcin" infrastructure,

    2ana"e vendor contracts#

    Procurement unit costs

    7endor lead times

    2aterials uality

    2aterials inventories

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    payments# certification andfeedback

    'ontrol sourcin" uality

    6n"ineer components

    2ake Processes that transform"oods to a finished stateto meet planned or actualdemand

    Production 6xecution,

    euest-receive material

    2anufacture-test product

    Packa"e-release product

    2ana"e make infrastructure,

    2ana"e facilities-euipment

    Track production status

    'ontrol production uality

    &chedule operations

    Plan short=term capacity

    Production costs

    Product uality

    'han"eover items

    'apacity utili0ation

    !eliver Processes that providefinished "oods andservices to meet plannedor actual demand

    Order mana"ement

    %arehouse mana"ement

    Transportation mana"ement

    !istribution mana"ement

    On=time shipment

    On=time delivery

    Order fulfillment time

    eturns

    +enchmarking TechniquesPerformance tar"ets are set usin" one of the follo*in" methods# or a combination,

    Historical benchmarkingis the most common and easiest method to implement since the

    tar"ets are based on historical baseline levels $aseline measures attempt to establish thecurrent performance level of a company# product# process# etc and should be established

    before improvement activities are initiated 1or example# a company that currently has anorder fill rate of ?@ mi"ht set its performance tar"et at ?9

    Internal benchmarkingis the most popular approach In this method# comparable

    departments# products# facilities are measured *ithin a company# *ith a separate set ofmetrics bein" used for *arehousin"# manufacturin"# customer service# etc The best=of=class is determined in each area and their metrics are used as a basis for establishin"performance tar"ets for the others

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    External benchmarkingis the most difficult method since it involves collectin" performance

    data from other companies This method is usually accomplished *ith external professionalhelp

    Theoretical target-setting involves a company=*ide analysis to determine ho* supply chain

    performance could theoretically be improved The performance tar"ets are based onestimates "enerated durin" the analysis This method is far from easy to perform because

    only a very thorou"h analysis can determine ho* a decision *ill impact various aspects ofthe supply chain 4o*ever# this method is the surest *ay of developin" a balanced set ofmetrics

    AcknowledgementsIntroductionThis &upply 'hain Operations eference=model (&'O) has been developed by the &upply='hain'ouncil (&'') as the cross=industry standard for supply=chain mana"ementThe &'' is an independent# not=for=profit trade or"ani0ation dedicated to the development#promotion# and support of &'O as the cross=industry standard&'' operations and &'O maintenance are funded by member dues 2embers receive severalimportant benefits# includin" six=month lead time on access to the most recent release of &'O#

    discounts to attend &'' conferences# and membership on &'' Technical 'ommittees that mana"e&'O development and maintenanceTo join the &''# please submit the application form available on the &''Bs %eb site at ***supply=chaincom,istor"The &'' *as or"ani0ed in .??: by Pitti"lio abin Todd C 2c5rath (PT2) and Advanced2anufacturin" esearch (A2)# consistin" of ;3 foundin" member companiesPT2 and A2 led the ori"inal &'' in developin" the &'O model# publishin" &'O elease.@ on Dovember ./# .??:The contributions and hard *ork of all ori"inal foundin" &'' members is "ratefully ackno*led"edby all *ho use &'O todayThe &'' *as formally incorporated as non=for=profit trade or"ani0ation in Pennsylvania in Eune.??;

    Requested AcknowledgementsAll *ho use the &'O model are asked to ackno*led"e the &'' by placin" theseackno*led"ements at the front of any documents describin" or depictin" the &'O model and itsuse

    All *ho use &'O are encoura"ed to join the &''# to both further model development and obtainthe full benefits of membership

    Su!!l" Chain Performance Measurement

    This &'' function allo*s you to track and measure your supply chain performance by retrievin"information stored in the $usiness Information %arehouse ($%) pertainin" to your businessPerformance measurement is a *ay to determine if your business has improved or not The APOKPIs are metrics that measure your company>s performance in specific areas 1or example# a KPIcould tell you *hat percent of your products *ere dama"ed durin" production $ased on thatinformation# you could set a "oal to reduce the percent of dama"ed "oods by 9 Afterimplementin" the steps necessary to reach the "oal# you *ould a"ain launch a KPI uery to checkyour pro"ress

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    Integration

    Key performance indicators are stored in the $% They can be accessed from APO by launchin"KPI ueries from the &upply 'hain 'ockpit The results are displayed in "raphs# tables# etc on6xcel sheets

    1rom APO# the information is retrieved throu"h remote function calls (1's) The systeminfrastructure is illustrated belo*,

    S"stem infrastructure for KPIs

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    Prerequisites

    !ata bein" transferred bet*een the various systems 2F&T have the same name throu"hout 1orexample# product 2. in APO must have the same I! as it does in -3 because $% data is -3=based To avoid the types of inconsistencies depicted in the examples belo*# *hen ne* objects arecreated in APO# they should be named accordin" to the namin" conventions described in the APO =

    -3 Inte"ration documentation GIDKCore Interface (CIF) Pre-settings

    +usiness Information -arehouse data is R./01ased22 It is not 1ased on the model created inthe Su!!l" Chain #ngineer3

    APO objects are identified by 5FI!s# but in the $% they have the same name and I! as they do in-3 *hich can lead to problems 1or example# if a plant is already named @@@. in -3# but is called.@@@ in APO# no data selection for that plant *ill be available in $% *hen a uery is launched from

    APO for Plant .@@@ That data is stored in $% under Plant @@@.

    APO$%-3

    Plant, .@@@ Plant, @@@. Plant, @@@.

    The number of characters in a name varies in APO and $% The follo*in" len"ths are allo*ed in$% (elease ./$H subject to chan"e),

    Product, .