appendix to phd thesis hydrokinetic turbine systems for
TRANSCRIPT
Appendix 1
Drawings and details
For:
PhD Thesis
John Woods
2017
University of Manitoba
UNDERWATER KINETICTURBINE PROJECT
POINTE DUBOIS, MANITOBAUNIVERSITY OF MANITOBA
ADV MEASUREMENTPOINTS NE TURBINE
M - 11. INITIAL JCW 10/18/10
flow
Pier 2 Pier 3
Bridge
CL CLCL
BRIDGE TO CENTER OF ROTOR
ADV LOCATION #1
ADV LOCATION#2
MARK I
TEST VOLUME
206 cm
80 cm
65 cm
61 cm
WATER SURFACE
BOAT DECK
EDGE OF BRIDGE TO CENTER OF ADV
PONTOON BOAT
MARK I = 80 cm
MARK II = 80 + 50 cm = 130 cm
MARK III = 80 + 65 cm = 145 cm
NORTEK ADV
VERTICAL ALIGNMENT
PLAN VIEW
UNDERWATER KINETICTURBINE PROJECT
POINTE DUBOIS, MANITOBA
5m John Woods, U of M 2011
UNIVERSITY OF MANITOBA
ADV MEASUREMENTPOINTS UEK TURBINE
M - 21. INITIAL JCW 09/26/11
LOWESTPOS.-1.3m(51")
HIGHPOSITION-0.8m(31.5")
ENTRYPOSITION
BOLT SUPPORT FRAMEDOWN TO DECKUSE ANGLE IRONBELOW DECK FORBACKING
REUSE EXISTINGSTABILIZING FIN
ADV MEASUREMENTAPPROX ONE ROTORBLADE LENGTH AWAY
FLOW
LOWEST MEASUREMENT @ MID BLADE
UNDERWATER KINETICTURBINE PROJECT
UNIVERSITY OF MANITOBA
1. INITIAL JCW 10/26/08
DMPM
N
30A-2P
30A-2P
PARTIAL SITE PLAN
U OF M TRAILER LOCATION
SINGLE LINE
U of MTRAILERSEEDETAILS
PRELIMINARY LAYOUT DRAWING ONLY. ALLELECTRICAL EQUIPMENT, POLES, LINES ANDBULDINGS ARE SHOWN FOR REFERENCEONLY.
SEE HVDC DRAWINGS FOR DETAILS ONCONVERTER DESIGN AND FEATURES.SHOWN HERE FOR INTERCONNECTIONPURPOSES ONLY.
EXISTING U of M SITE TRAILER, WITHEXISTING 120 / 240v 3W SERVICE TO REMAIN.
NEW PROPOSED POLE-MOUNTED SERVICESWTICH (S8) AND CONDUCTORS UP POLE.
UNDERGROUND FEEDER TO DISCONNECTSWTICH (S7) AT TEST SITE. MUST BECONFIRMED AND COORDINATED WITHEXISTING H.V. LINE TO SPILLWAY.
NOTES
1
2
3
4
2
2
1
1
1
3
3
4
5
4
5
2. FOR MB HYDRO 5/5/09
55
5
3. FOR PRICING 07/07/09
5
5
2009
UNDERWATER KINETICTURBINE PROJECT
POINTE DUBOIS, MANITOBAUNIVERSITY OF MANITOBA
DEPLOYMENTDETAILS FOR
ANCHOR CABLES60 kW UEK C-21
1. INITIAL JCW 08-30-20112. REVISED JCW 09-07-20113. REVISED JCW 09-12-20114. FINAL JCW 09-28-2011
UNDERWATER KINETICTURBINE PROJECT
POINTE DUBOIS, MANITOBAUNIVERSITY OF MANITOBA
UEK TURBINEDEPLOYMENT PLAN
100R31. INITIAL JCW 05/12/102. WITH DEPLOYMENT V13. FOR REVIEW
Appendix 2
Example Safety Plan
For:
PhD Thesis
John Woods
2017
University of Manitoba
Deployment Procedure
October 1, 2011 Version 2.0
University of Manitoba Hydrokinetic Turbine
at Manitoba Hydro Generating Station
Pointe du Bois, Manitoba
Version 2.0
University of Manitoba Hydrokinetic Turbine
Pointe du Bois Manitoba Deployment Procedure
October 1, 2011 1 Introduction
This document outlines the procedures to be used during the deployment of the Hydro-Kinetic turbine upstream of Manitoba Hydro’s Pointe du Bois Generating Station in south-western Manitoba. Having successfully deployed two smaller turbines, in association with New Energy Corporation, at the same site, with the same test platform, University of Manitoba researchers will deploy a 60kW hydro-kinetic turbine generator using similar methods. Refer to Figure N-1 for a description of identified areas, terms and components. Following that is a graphic showing an aerial photo of the site and some relevant deployment elements.
2 Test Situation 2.1 The test site will be in a small area of the Winnipeg River, designated as
the Forebay for the Point DuBois Generating Station. The specific location is approximately 100m upstream of the Power House, and between piers 2 and 3 of an existing walking bridge.
The attached diagram C20 R4 shows a partial site plan and a general arrangement of the test setup. Drawing C21 R4, also attached, shown a cross section of the deployment and mooring system.
We note that the walkway bridge itself is slated for demolition as part of Manitoba Hydro’s Spillway replacement project, and is not suitable for any support of the test platform – or turbine. It will, however, be used by research personnel to gain access to the test platform after mooring – and also during the actual deployment – to ensure safety of researchers.
2.2 The NORMAL flow of the Winnipeg River is reasonably high in this area –
in the order of 2.5 m/s, which is one of the reasons it was chosen as the
test site. The turbine itself is rated for full output at 3 m/s. However, due to low water levels, the flow may be as little as 1.1 m/s during test.
2.3 In October 2006, an anchoring system was installed into the bottom of the
river bed approximately 100m upstream of the walkway bridge / test site. It consists of two 30mm diameter 2.4m long rods, drilled into the rock, and grouted in place. To each of these a 20m long a 9.5mm (3/8”) steel chain was connected, and at the free end, both were connected to a single 300mm connection ring. This continues to be the basis of the mooring system. See attached Canadian Engineering Design Network paper, July 2007 for details.
2.4 A 30mm (1 ¼”) diameter steel wire rope cable extends the mooring point
downstream, towards the test site. The cable ends approximately 30m upstream of the bridge, and this is the point to which the pontoon boat test structure will be connected using similar wire ropes in a yolk-style two point connection. Refer again to Diagram C20 R4. Deployment of the pontoon boat is covered in the notes.
2.5 The pontoon boat or test platform was used previously by the test group to
test both a 5kW and a 25kW vertical axis kinetic turbine for New Energy Corporation. It is approximately 9.1m long and 5.5m wide (30’ x 18’), supported by two full-length aluminum pontoons.
2.6 A support arm, or A-arm has been constructed of welded web, tubular
steel, and fitted with two hydraulic pistons designed to raise and lower the turbine and support structure (referred to as the “leg”) into the flowing water. The design has taken into account a worst-case scenario – that being the entire leg being full of water.
2.7 The leg itself supports the rotor and houses the generator and speed
increaser (gear box) and is sealed from water ingress. A sump pump (with oil separator) has been installed in the leg to remove any water which may splash in (or minor leaking of seals etc.).
3 Safety 3.1 The system has been designed to allow for the rotor (leg) to be lowered
into the water with the research personnel standing on the walkway bridge, such that no person will be on the test platform during deployment. Once the rotor is fully submerged and proven to be stable, personnel can board the platform using a ladder system and fall arrest equipment. Personnel have received formal fall arrest training.
3.2 Electrical safety is maintained by having break-away cordsets, for both generated power and ancillary (shore) power. A breaker with disconnecting handle has been installed between the generator and the measurement and control box on board the boat – for emergency disconnecting of the power.
3.3 Life jackets will be worn by all deployment personnel during deployment.
Life rings will be onboard both boats, as well as a station at the west end of the foot bridge.
DEPLOYMENT 2012 – UEK Turbine on Pontoon Platform
In early October 2011, the test platform was prepared for a final test at the Manitoba Hydro Point du
Bois Generating Station.
A Deployment and Safety manual was prepared and reviewed by the test group. The manual is attached
for reference as it includes a list of identities (nomenclature) to ensure consistent terminology for the
various components. This list is identified as Figure N‐1. That document also shows the cables, winches
and fitting required to safely deploy the pontoon boat with the turbine onboard, and so that will not be
repeated here.
Before deployment, the final on‐site fit up included the following work:
Installation of the Turbine/Generator onto the support arm on the platform
Connection of cooling pumps for gearbox cooling system
Connection of bilge pump to oil/water separator system
Connection of the generator output cables to the termination cabinet at the top of the
generator support housing
Installation of the safety disconnect switch on the support arm
Main output cable from the safety disconnect switch to the data acquisition box at the stern of
the platform
Connection of current transformers, voltage transformers and power analyzer to main output
cable
Installation of output cable and outlet to on‐shore Power Converter system
Installation of the acoustic Doppler velocimeter (flow and turbulence measurement) on the
platform ahead of the turbine
Installation and connection of pressure transducers around the turbine shroud, and vibration
sensors to the Data Acquisition device
Connection of shore power – for the measurement devices and ancillary pumps
The cable list attached identifies the cables and accessory wiring, with reference to Figure N‐1 for
equipment descriptions.
Photo 1 shows the current transformers (one per phase), terminal blocks for phase voltages and a
voltage transformer, which were used to measure the generator output at the test platform, ahead of
the main connector (which is shown in Photo 2. This allowed the generator to be started and test run –
before connecting the output to the Power Converter on shore.
Deployment Graphic – 60kW Turbine October 1, 2011 – Pointe du Bois Manitoba John Woods U of M
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Appendix 3
Flow 3D model output for
Manitoba Hydro
prepared by KGS Group
For:
PhD Thesis
John Woods
2017
University of Manitoba
5740 5750 5760 5770 5780 5790 5800 5810 5820 5830 5840 5850 5860 5870 5880 5890 5900 5910 59207840
7850
7860
7870
7880
7890
7900
7910
7920
7930
7940
2.2
2
1.8
1.6
1.4
1.2
1
0.8
0.6
0.4
0.2
Section 1Section 2
Velocity Magnitude(m/s)
Flow Conditions:Discharge: 615 m³/sForebay Level: 299.1 m
Plots Based on Preliminary FLOW 3D Simulation Results Plate 1 12/18/2013
Section 3
Velcoty Magnitudeat 1 m below Water Surface
ADV Survey Location 1
Section 3Section 3
ADV Survey Location 2
784078457850785578607865787078757880788578907895790079057910791579207925793079357940290
292
294
296
298
3000.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2 2.2
Section 1: X = 5857 m Velocity Magnitude(m/s)
Y (m)
Ele
vatio
n(m
)
784078457850785578607865787078757880788578907895790079057910791579207925793079357940290
292
294
296
298
3000.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2 2.2
Section 2: X = 5853 m Velocity Magnitude(m/s)
Y (m)
Ele
vatio
n(m
)
X5780 5785 5790 5795 5800 5805 5810 5815 5820 5825 5830 5835 5840 5845 5850 5855 5860 5865 5870 5875 5880290
292
294
296
298
3000.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2 2.2
Section 3: Y = 7863 m Velocity Magnitude(m/s)
Ele
vatio
n(m
)
X (m)
Flow Conditions:Discharge: 615 m³/sForebay Level: 299.1 m
Plots Based on Preliminary FLOW 3D Simulation Results. Plate 2 12/18/2013The locations of the sections were defined in Plate 1.
Cross Section Velocity
X (m)
5740 5750 5760 5770 5780 5790 5800 5810 5820 5830 5840 5850 5860 5870 5880 5890 5900 5910 5920
7850
7860
7870
7880
7890
7900
7910
7920
7930
7940
300
298
296
294
293.5
293
292.8
292.6
292.5
292.4
292.2
292
291.8
291
Y
Flow Conditions:Discharge: 615 m³/sForebay Level: 299.1 m River Bathymetry
Plate 5 12/19/2013Plots Based on Preliminary FLOW 3D Simulation Results
River Bathymetry(m)
Section 3
Section 1Section 2
Appendix 4
Example Waveform
Voltage from sample set 4R1
For:
PhD Thesis
John Woods
2017
University of Manitoba
This is an example of high resolution measurements taken for voltage and current generated by the 12 kW axial flux, permanent magnet generator as driven by a 25 kW vertical axis 4-blade rotor, manufactured by New Energy Corporation. Note time steps of 0.00005 seconds representing a 1/20,000 sampling rate.
A short sample from the start, middle and end of the complete 4R1 sample set demonstrates reasonable voltage stability, with some fluctuation of frequency – as expected with the water velocity varying with time and highly turbulent.
‐600
‐400
‐200
0
200
400
600
0.00005
0.00020
0.00035
0.00050
0.00065
0.00080
0.00095
0.00110
0.00125
0.00140
0.00155
0.00170
0.00185
0.00200
0.00215
0.00230
0.00245
0.00260
0.00275
0.00290
0.00305
0.00320
0.00335
0.00350
0.00365
0.00380
0.00395
0.00410
0.00425
0.00440
0.00455
0.00470
0.00485Volts
Time Steps 1/20,000
MesuredVoltage4R1RepresentativeSamples
Start Middle End