application for certification - part 1 test group
TRANSCRIPT
Application for Certification - Part 1
Test Group
• Model Year: 2019
• Manufacturer Name: Kia Motors Corporation
• Test Group: KKMXV00.0L31
• Test Group Description: Battery Electric Vehicle
• Durability Group: KKMXEEENNL31
• Durability Group Description: N/A
• Vehicle Class: LDV
• Applicable Standards: FED: Tier-3 Bin 0
CAL: ZEV
• Emission Data Vehicle: DE926EU03AC / 0
• Carlines Covered by Certificate: Niro Electric
• EPA Response Requested by: Oct 4, 2018
• For Questions, Contact: Brogan Beyette
734-337-2364
E-mail: [email protected]
TABLE OF CONTENTS
Section Contents
Application
Common Test
Group
01 Correspondence and Communications x
02 Durability Group Description x
02.01 List of Vehicles in Durability Groups x
02.02 Catalyst Information x
03 Evaporative/Refueling Family Description x
03.01 Evaporative/Refueling General Description x
03.02 List of Vehicles in Evaporative Families x
04 Durability Test Procedure Description
04.01 Exhaust Durability Vehicle Test Data x
04.02 Evaporative/ORVR Durability Test Data x
04.03 Exhaust Durability Test Procedure x
04.04 Evaporative Durability Test Procedure x
05 Test Group Description x
06 Test Vehicle Description x
07 Test Results x
08 Statements of Compliance x
09 OBD System Description x
09.01 CARB Approval Letter x
10 Description of Alternate-Fueled Vehicles x
11 AECD Descriptions x
12 Description of Vehicles Covered by Certificate and
Test Parameters
12.01 Vehicle Parameters x
12.02 Test Parameters x x
13 Projected Sales x
14 Request for Certification x
15 Other Information
15.01 Certification Fee Filing Form x
15.02 Vehicle Emission Control Information Label x
15.03 ORVR Safety Statement x
15.04 Description of Charging Procedures x
16 California ARB Information x x
17 Service of Process x
KKMXV00.0L31 – Kia Niro Electric – Part 1
Issued : 09-11-2018
Revised :
01-1
01.00 Correspondence and Communications
Please refer to Common Section 01.01.
For questions, call Brogan Beyette (734-337-2364).
KKMXV00.0L31 – Kia Niro Electric – Part 1
Issued : 09-11-2018
Revised :
02-1
02.00 Durability Group Description
1. Durability Group Name : KKMXEEENNL31
2. Engine Type : Motor
3. Fuel Used : Electricity
4. Battery Capacity(s) : 180 Ah
5. Battery Chemistry(s) : NCM*1
6. Battery Duty Cycle Usage(s) : 10 years / 200,000miles
7. Battery Manufacturer : Hyundai Mobis (SKI)
8. Battery Construction : 5 modules (98 cells in total)
9. Battery Self-Discharge Information : <5.0% @SOC70%, RT for 6 months
10. Description of the Thermal Management System
The thermal management system for the battery is a forced air-cooling system, in which
cabin air is sucked through an inlet holes under front seats by cooling fan mounted in
trunk and expelled to outside through an outlet duct.
11. Battery Disposal Plan
See common section 02.01
(Note) *1
: Nickel Cobalt Manganese
KKMXV00.0L31 – Kia Niro Electric – Part 1
Issued : 09-11-2018
Revised :
03-1
03.00 Evaporative/Refueling Family Description: Not Applicable
KKMXV00.0L31 – Kia Niro Electric – Part 1
Issued : 09-11-2018
Revised :
04-1
04.00 Durability Procedure Description: Not Applicable
KKMXV00.0L31 – Kia Niro Electric – Part 1
Issued : 09-11-2018
Revised :
05-1
05.00 Test Group Description
Test Group Name : KKMXV00.0L31
Vehicle Class(s) Covered : FED - LDV
CAL - PC
Sales Location/Emission Standard : FED - Tier-3 Bin 0 / Not Applicable
CAL - ZEV / Not Applicable
See CSI report for emission standard levels
KKMXV00.0L31 – Kia Niro Electric – Part 1
Issued : 09-11-2018
Revised :
06-1
06.00 Test Vehicle Description
Durability Data Vehicle: Not Applicable
Emission Data Vehicle: Please refer to CSI report in 07.00
07.00 Test Results
07.01 VERIFY Certification Summary Information
KKMXV00.0L31 – Kia Niro Electric – Part 1
Issued : 09-11-2018
Revised :
08-1
08.00 Emission Compliance Statement: Not Applicable
KKMXV00.0L31 – Kia Niro Electric – Part 1
Issued : 09-11-2018
Revised :
10-1
10.00 Description of Alternate-Fueled Vehicles: Not Applicable
KKMXV00.0L31 – Kia Niro Electric – Part 1
Issued : 09-11-2018
Revised :
12-1
12.00 Description of Vehicles Covered by Certificate and Test
Parameters
12.01 Vehicle Parameters
Carline 200
Model Name Niro Electric
Vehicle Classification LDV
Emission control System description N/A
Engine Code (Motor) EM16
Number of valves per cylinder N/A
Engine Displacement (L) N/A
Sales area 50-State
Transmission and overdrive Fixed Single Speed
SIL N/A
Tire size 215/55R17 (Michelin)
N/V Ratios 105.1
ETW(lb) 4250
Elec. Dyno.
Target Coefficient
A
Please refer to 12.02.01. B
C
Motor Type PMSM
*1 (IPM
*2)
Max. Power (kW) 150
Battery
Type Lithium ion
Rated Voltage (V) 356
Weight (lb) 1005.3
(Note) *1
: Permanent Magnet Synchronous Motor
*2
: Interior Permanent Magnet
KKMXV00.0L31 – Kia Niro Electric – Part 1
Issued : 09-11-2018
Revised :
12-2
12.02 Test Parameters
12.02.01 Test Parameters
T/M
Items Fixed Single Speed
Model Niro Electric
ETW 4250
Tire 215/55R17 (Michelin)
Single Roll Elec. Dyno.
Target Coefficient
A 32.717
B -0.1911
C 0.023073
Shift Schedule IDs N/A
Evap. Code N/A
Canister Loading
Flow Rate(g/hr) N/A
Capacity (g) N/A
Running Loss Fuel Tank Temp. N/A
Transmission Test Mode(s) Normal
Advanced technology system test mode(s) N/A
KKMXV00.0L31 – Kia Niro Electric – Part 1
Issued : 09-11-2018
Revised :
12-3
12.02.02 Engine Starting Procedures
Please refer to Common Section 12.02.02.
12.02.03 Shift Schedules: Not Applicable
12.02.04 Transmission / Advanced Technology System Test Modes
Please refer to Common Section 12.02.04.
12.02.05 Running Loss Fuel Tank Temperature Profile: Not Applicable
KKMXV00.0L31 – Kia Niro Electric – Part 1
Issued : 09-11-2018
Revised :
13-1
13.00 Projected Sales
Please refer to Common Section 13.00.
KKMXV00.0L31 – Kia Niro Electric – Part 1
Issued : 09-11-2018
Revised :
14-1
14.00 Request for Certification
Mr. Daniel Cullen
Certification Division
Mobile Source Pollution Control
U.S. Environmental Protection Agency
2000 Traverwood Drive
Ann Arbor, Michigan
Subject: Request for Certificate of Conformity for 2019 Model Year Test Group KKMXV00.0L31
/ Evaporative Family N/A
Dear Mr. Daniel Cullen:
Kia Motors Corporation requests that EPA issue a Certificate of Conformity for the above subject test
group.
All vehicles within the above mentioned test group comply with the applicable regulations contained in
40 CFR86.188-01(d), (14) including the provisions of 40 CFR Parts 85, 86 and 600. This test group
also complies with California Air Resources Board, Final Regulation Order, Sections 1956.1, 1956.8,
1961, 1961.1, 1961.2 and 1961.3 Title 13, California Code of Regulations (as amended March 22,
2013).
The Part 1 Application for Certification has been prepared in accordance with the standardized format
recommended by EPA via its guidance document CD-14-19 (LDV/LDT/OCO/LIMO) Subject:
Certification Application Reporting Guidance, dated November 24, 2014.
If you have any questions in regard to the Certificate of Conformity do not hesitate to contact Brogan
Beyette at [email protected] or (734) 337-2364.
Sincerely,
E. T. Lee
General Manager
Regulation & Certification Team2
Kia Motors Corporation
KKMXV00.0L31 – Kia Niro Electric – Part 1
Issued : 09-11-2018
Revised :
14-2
Ms. A. Hebert, Chief
Emissions Compliance, Automotive Regulation & Science Div
Air Resource Board
9480 Telstar Avenue, Suite 4
Elmonte, CA. 91731
Subject: Request for Certificate of Conformity for 2019 Model Year Test Group KKMXV00.0L31
/ Evaporative Family N/A
Dear Ms. A. Hebert:
Kia Motors Corporation requests that California Air Resources Board (CARB) issue an Executive Order
for the above subject test group.
All vehicles within the above mentioned test group comply with the applicable regulations contained in
40 CFR86.1844-01(d), (14) including the provisions of 40 CFR Parts 85, 86 and 600. This test group
also complies with California Air Resources Board, Final Regulation Order, Sections 1956.1, 1956.8,
1961, 1961.1, 1961.2 and 1961.3 Title 13, California Code of Regulations (as amended October 12,
2015).
The Part 1 Application for Certification has been prepared in accordance with the standardized format
recommended by EPA via its guidance document CD-14-19 (LDV/LDT/OCO/LIMO) Subject:
Certification Application Reporting Guidance, dated November 24, 2014.
If you have any questions in regard to the Executive Order do not hesitate to contact Brogan Beyette at
[email protected] or (734) 337-2364.
Sincerely,
E.T Lee
General Manager
Regulation & Certification Team 2
Kia Motors Corporation
KKMXV00.0L31 – Kia Niro Electric – Part 1
Issued : 09-11-2018
Revised :
15-1
15.00 Other Information
15.01 Certification Fee Filing Form
KKMXV00.0L31 – Kia Niro Electric – Part 1
Issued : 09-11-2018
Revised :
15-2
KKMXV00.0L31 – Kia Niro Electric – Part 1
Issued : 09-11-2018
Revised :
15-3
KKMXV00.0L31 – Kia Niro Electric – Part 1
Issued : 09-11-2018
Revised :
15-4
15.02 Vehicle Emission Control Information (VECI) Label (TBD)
15.03 ORVR Safety Statement: Not Applicable
KKMXV00.0L31 – Kia Niro Electric – Part 1
Issued : 09-11-2018
Revised :
16-1
16.00 California ARB Information
16.01 Exhaust Emission Control System (Tune-up label)
Test Group Name Model Exhaust Emission
Control System
KKMXV00.0L31 Niro Electric N/A
16.02 Test Procedures
All tests are conducted according to CALIFORNIA EXHAUST EMISSION STANDARDS AND
TEST PROCEDURES FOR 2009 THROUGH 2017 MODEL ZERO-EMISSION VEHICLES AND
HYBRID ELECTRIC VEHICLES, IN THE PASSENGER CAR, LIGHT-DUTY TRUCK AND
MEDIUM-DUTY VEHICLE CLASSES.
SAE J1634 was followed to determine driving ranges.
16.03.00 Fill Pipe Access Zones Statement and Specifications: Not Applicable
KKMXV00.0L31 – Kia Niro Electric – Part 1
Issued : 09-11-2018
Revised :
16-2
16.04.00 Request for Certificate 16.04.01 Statement of Compliance
Please refer to Common Section 16.05.01.
16.04.02 Supplemental Data Sheet Page 1 of 3
2019 MODEL-YEAR AIR RESOURCES SUPPLEMENTAL DATA SHEET
PASSENGER CARS, LIGHT-DUTY TRUCKS AND MEDIUM-DUTY VEHICLES
Manufacturer: Kia Motors Corporation Test Group: KKMXV00.0L31 Evap Family: N/A
Vehicle Class(es): PC x , LDT1 , LDT2
No. of ZEV Credits per vehicle: 4.00
Fuel Type: Electro-chemical Battery x , Fuel Cell , Capacitor , Other (specify)
Battery Type(s): Lead Acid , Nickel Cadmium , SBLA , Sodium Sulfur , Sodium Nickel ,
Chloride , Nickel Metal Hydride , Lithium Metal Disulfide , Zinc Bromine ,
Lithium polymer , Other (specify) Lithium-Ion
No. of Batteries or modules per vehicle: 1
Total Battery Weights (lb): 1005.3 Total Battery Volume(L): 303
Battery specification energy (Wh/kg): 140.4 Total Battery Voltage(V): 356
Charger(s): On-board x , Off-board x , Conductive , Inductive
Drive Motor(s): AC Induction , DC Brush , DC Brushless , Switched Reluctance ,
Other (specify): PMSM*3 (IPM*4)
No. of Drive Motors: 1
Rated motor power 29.0 kW @ 3300 rpm Max rpm: 11200
Drive: FWD x , RWD , 4WD-FT , 4WD-PT
Regenerative Braking: No , Yes x , FW x , RW , AW
Driver Controlled Regenerative Braking: Yes , No x
Coast Regenerative Braking: Yes x , No
Air Conditioning: Yes x , No
Fuel Fired Heater: N/A
(Note) *1
: Without Battery Heating System.
*2 : With Battery Heating System
*3
: Permanent Magnet Synchronous Motor *4
: Interior Permanent Magnet
KKMXV00.0L31 – Kia Niro Electric – Part 1
Issued : 09-11-2018
Revised :
16-3
16.04.02 Supplemental Data Sheet Page 2 of 3
Eng. Code
(list CA/
49ST/50ST)
Veh. Models
(If Coded see
Attachment)
Trans.
Type :
L-Auto.
M-Man.
Equiv.
Test
Weight
EPCU
part No.
EGR
System
Part No.
Catalyst
Part No.
EM16
(50ST) Niro Electric
Fixed
Single
Speed
4250 36601-0E190 N/A N/A
----------------------------------------------------------------------------------------------------------------------------- -------------
Sect./Page Sect./Page
1 Authorized Representative 01 22 Gen. Std., Increase in Emiss,
2 Fuel, Specifications Safety, Mtg. All Reqmts
3 Test Equipment 23 Drivability Statement 16.05.01
4 Test Procedure 24 Adjustable Parameters
5 Mileage Accumulation Route 04 25 Tamper Resistance Method(s)
6 Emission Warranty Statement Part 2 26 Fill Pipe Specifications 16.04
7 Maint: Cert/Req'd/Recm'd Part 2 27 High Altitude Compliance 16.06
8 Emiss Label 15.02 28 OBD Sys incl Marked Revisions 09
9 Evap Control System 03 29 I&M Test Procedure & Data 16.06
(incl. ORVR if applicable) 30 50 Degree F compliance 07
10 Engine Parameters 12 31 Manufacturer's RAF N/A
11 Fuel System 32 Phase-In Sched: ORVR Cert Std 15
12 Ignition System Full Range Misfire Monitoring
13 Exhaust Control System 16 LEV CAT. Monitoring - 1.5×Std
14 Proj Sales(LDT/MDV Split) 13 0.020" Orifice-Based Leak Chk N/A
15 Vehicle Description 06 MDV Vec Calculation N/A
16 Evap Bench Test Procedure 04.03 33 NMOG Fleet Avg Calculation 13
17 R/L Temp & Press profiles 12.02.05 34 AB965 Credits/Withdrawal N/A
18 EDV Selection 35 EPA Certificate N/A
19 Prod Veh same as Test Veh 16.05.01 36 Equiv NMOG Proc-ARB Approval N/A
20 Emission Label Durability 16.05.01
Evap. Durability Exh. Durability Evap Emission Exh. Emission
21 Test Vehicle Information Data Vehicle Data Vehicle Data Vehicle Data Vehicle
C/O MY or C/A MY & ID N/A N/A N/A New
Vehicle Log Page(s) N/A N/A N/A DE926EU03AC/0
Zero Mile Book Page(s)
Maint. Logs & Engr. Eval. Sect. 04 Sect. 04 Sect.06 Sect. 06
KKMXV00.0L31 – Kia Niro Electric – Part 1
Issued : 09-11-2018
Revised :
16-4
Page 3 of 3
2019 MODEL-YEAR AIR RESOURCES BOARD CERTIFICATION REVIEW SHEET PASSENGER CARS, LIGHT-DUTY TRUCKS AND MEDIUM-DUTY VEHICLES
Manufacturer: Kia Motors Corporation Test Group Name: KKMXV00.0L31 Evap/Refueling Family: N/A
Emission Data
Veh. ID
Engine Code
& Displ.
Test Loc.
T/M ETW FE
(KW-HR /100mile)
Mile
PROJECTED EMISSIONS (grams/mile, except, grams/test for D+HS, and grams/gallon for ORVR)
(1)(2)
NMOG CO NOx HCHO*1
20°F CO
PM Hwy NOx
CO2 EVAPORATIVE
City Hwy US06 SC03 3-day D+HS
2-day D+HS
R/L ORVR
DE926EU03AC/0 EM16 EPA
Fixed
Single
Speed
4250 19.2/23.3
50K N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A
N/A N/A N/A N/A
120K N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
150K N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
(1) The Emission Data Vehicle(s) above comply with standards of
50K N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A
N/A N/A N/A N/A
120K N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
150K N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
The NMOG values include Reactivity Adjustment Factor(s) (RAF) of: Not Applicable X NMOG Methane (CNG or LNG only)
Emission deterioration factors (DFs) (w/o RAF)
50K N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A
N/A N/A N/A N/A
120K N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
150K N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
TLEV/LEV/ULEV/SULEV 50°F emissions (w/o RAF)
50K
N/A N/A N/A N/A
TLEV/LEV/ULEV/SULEV 50°F standards N/A N/A N/A N/A
(2) Evaporative DFs are the average of: 3-day D + HS Vehicle DF N/A and 3-day D + HS Bench DF N/A R/L Vehicle DF N/A and R/L Bench DF N/A : 2-day D + HS Vehicle DF N/A and 2-day D + HS Bench DF N/A ORVR Bench DF N/A
Remarks: *1: In lieu of testing, Kia is providing a compliance statement in the application certification.
Application Processed by Data Reviewed by Data
KKMXV00.0L31 – Kia Niro Electric – Part 1
Issued : 09-11-2018
Revised :
16-5
16.04.02.01 Supplemental Data Sheet-2: Not Applicable
KKMXV00.0L31 – Kia Niro Electric – Part 1
Issued : 09-11-2018
Revised :
16-6
16.05.00 Emission Testing Waiver Statement
Please refer to Common Section 16.06.00.
16.06.00 Projected Sales
Please refer to Common Section 13.00.
16.07.00 OBD-II System Description
Please refer to section 09.00.
16.08.00 Environmental Performance Label
Pursuant to CALIFORNIA ENVIRONMENTAL PERFORMANCE LABEL SPECIFICATIONS
FOR 2009 AND SUBSEQUENT MODEL YEAR PASSENGER CARS, LIGHT-DUTY
TRUCKS, AND MEDIUM-DUTY PASSENGER VEHICLES amended March 22, 2012,
Hyundai-Kia complies Environmental Performance Label requirement by affixing Federal
Fuel Economy and Environment label.
16.09.00 Description of the Propulsion System
This electric vehicle receives propulsion energy from a battery.
KKMXV00.0L31 – Kia Niro Electric – Part 1
Issued : 09-11-2018
Revised :
16-7
16.10.00 ZEV Compliance
Urban ZEV Range*1 ZEV Credits per Vehicle
[ZEV Credit = (0.01) x (UDDS range) + 0.50]
369.974 mi 4.00 (Max cap)
[ZEV Credit = (0.01) x (369.974) + 0.50]
*1
HMC performed the test for UDDS ZEV range calculation based on latest SAE J1634 test procedure.
16.11.00 Fast Refueling Capability: Not Applicable
KKMXV00.0L31 – Kia Niro Electric – Part 1
Issued : 09-11-2018
Revised :
17-1
17.00.00 Service of Process
Please refer to Common Section 01.00.