application introduction apac-5000 in aoi equipment ver.1.0/2014-04
TRANSCRIPT
Application Introduction
APAC-5000 in AOI Equipment
Application Introduction
APAC-5000 in AOI Equipment
Ver.1.0/2014-04
Project Information1
2
3
A-LNC Solution
Key of Winning
Agenda
Project information:■ Country: Taiwan■ Application: AOI Equipment (Automatic Optical Inspection)■ Project Size: Current: 50pc/Month, Expect: 100 above/month
Project Information
Optical Inspection
Customers’ products
What Does Customer Need?:Customer is looking for a control system to do:1.Position Control of the Optical CCTV Device2 Trigger Signal Generation (to trig camera scanning and photographing ) concern: ■ signal frequency: Higher frequency, higher camera working speed ■ Positioning accuracy: better image comparing efficiency
Project Information
Position control
Trigger Signal
Project Time Frame
First C
onta
ctSolution introduction
Other products adoption
Pro
ject Initia
lSPEC discussion
Project Consulting
SW
Develo
pin
gCustom
ize SW Function
Programm
ing
Mass P
roductio
nLead Tim
e, Quality….
Next solution discussion
Tria
l Run
Trainings
Product quality control
First S
am
ple
Adjustment and Polishing
Customer developing process
2013-Feb.
Project Information
2013-Jan.
2013-Mar.
2014-Jan.
2011-Aug.
2013-Oct.
Project Requirement■ Performance: 1. Frequency of Trigger Signal (>100KHz)
2. Accuracy of positioning
■ Product Lifecycle ■ Flexibility of Developing ■ Cost
Project Information
PLC
APAC5000
APAC5000: An integrated solution of HMI, PLC, Motion and Communication
HMI
COMM.Motion
A-LNC Solution-APAC5000-
• Integrated solution of IPC,IO, Axis-control• Linux Real-time kernel, stable and reliable• Complete core functions, could fit various applications: single-axis, multi-axis or system• Various Developing Interface: HMI. PLC, Macro, and communication• Powerful built-in functions, components and library to reduce solution developing time• Easy expansion and communication interface, save flexibility of peripheral and devices integration
APAC5000 Hardware SpecificationHardware SPEC.Display VGA
USB 1 set
COM COM1 RS232COM2 RS232/422/485COM3 RS422/485
Pulse Axis Supports AB, P/D, CW/CCW(6 Axis max. Speed: up to 3MHz)
Power output -10V~10V (2 sets max.)
MPG 6-Axis max.
IO 2 sets of (20 in/16 out) Expansion: 9X Relay max.
Fast Input 2 points
OP Interface Scanning, 80in/80out max.
QualityQuality
StabilityStability
Longevity
Longevity
APAC5000 is a ALNC-self-made IPC system, no worries about product quality and life cycle.
A-LNC Solution- Hardware Detail -
9
Communication:Modbus, Fx
CAD/CAMIntegration Dynamic Simulation
EthernetSmart Vision
RS232RS422RS485
OP
MPG Pulse Control Voltage Control Input Fast InputOutput
Full control by communication library• File transfer, select Macro file, start process• Set working parameter, manual adjust
Macro file : action flow control•Act according your design, can co-work with
PC process.
Internal software PLC: Save money• Logical and IO device control
A-LNC SolutionSystem Configuration ( Typical )
- Hardware Detail -
Sensor/cylinder /solenoid valve Indicator/ Peripherals
Servo Motor
Co-work IPC/Remote monitoring
APAC5000
CCTV Inspection Equip.
Trigger Signal
Axis Control
IO Control
Project System Diagram
A-LNC Solution- Hardware Detail -
Ethernet
Kernel resourceI(Input:1000), O(Output:1000)C(Command:4096), S(Status:4096)A(Aid:4096), R(Register:6,000,000)
2. PLCReCON ServerService
3.Macro(Program Flow)(Mathematics)(Kernel access)(Motion control)
CNC multi axes controlSingle axes controlIO access
1. PC process
ReCON Lib(Communication)
A-LNC Solution
Kernel function
Developed by Customer
Built-in function by LNC
- Software Developing -
1. Flexibility of Development: Resources and protocol between
machine and pc-site are open; users are able to design their own functions in
this platform.2. copy-right and know-how
All functions developed by customers and unique know-how will be kept by
their own. ALNC only involve with developing process and provide
essential assistance.
Advantages of this platform
3. Macro:1. Read trigger parameter and set to kernel system2. Read moving path parameter and set to kernel system3. Moving according to setting.
Design Assistance
-Product Training-Design Sample
-Design Resource-Programming
consulting-
2. PLC:1. Logical and IO control2. Non-multi axes control.
1. PC Process1. Image compare2. Set trigger parameter3. Set moving path parameter4. Control Macro running
Items developed by Customers in this Project
a
Integration
-Communication between modules-Protocol integration-Devices Integration
ALNC Assistance
ALNC Assistance
A-LNC Solution- Software Developing -
Fully scanning (whole board/device scan)Corner can be modified into curve to reduce vibration
Interval trigger Position trigger Software trigger
Specific points only: different from position trigger, drawing the shortest path for scanning by software
Specific points only:Scanning with Rectangular path. This scanning path is controlled by hardware
3 Ways of Positioning: Interval, Position, Software
A-LNC Solution- Project Required Function: Accurate positioning-
Project Requirements
Performance:
1. Frequency of Trigger Signal (>100KHz)
2. Accuracy of positioning
Flexibility of Developing
How ALNC Solution Fits
Performance
1. Higher Frequency than expectation (Max 500KHz
trigger signal According to encoder feedback)
2. 3 Ways for posistioning: interval, position, software
Users are able to develope their own solution
since APAC5000 is an open pltform with
powerful built-in functions and library
Key of Winning
Perfectly Fit Project Requirements and something MORE!
Customer Requirement
A-LNC Solution: APAC5000
Time of Project Developing
Technical Support
Project Requirements
Product Life cycle
Cost
How ALNC Solution Fits
ALNC-made IPC, no worries about longevity Cost-effective: 1. System cost: Lower than traditional solution (IPC+Motion Card) 2. Save cost of PLC because APAC5000 is a platform with built-in PLC function
Key of Winning
Customer Requirement
A-LNC Solution: APAC5000
Other Concern ALNC Service
Project initialization to Mass production: less than 1 year, Time of SW developing: In 1 Month!
SW/HW resource sharing / Engineers on-site, on-time support/ Quick Response
Perfectly Fit Project Requirements and something MORE!
THANKS!