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Umbilicals Thermoplastic and Steel Tube technergy technergy INTEGRATED CABLING SOLUTIONS TM

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Page 1: Application - Prysmian Group

UmbilicalsThermoplastic

and Steel Tube

technergytechnergyINTEGRATED CABLING SOLUTIONS

TM

deg

a d

esig

n gr

oupWorld Wide Excellence Center

tel. +39 02 6449 5588, fax +39 02 6449 5882

Head OfficePrysmian Cavi e Sistemi Energia Srl - Viale Sarca 222, 20126 Milano, Italy - tel. +39 02 6449 1, fax +39 02 6449 2931 - www.prysmian.com

Application

Benefits

During the last few years, offshore oil extraction activity has been constantly increasing. New platforms are being continuously installed indifferent parts of the world and operate in deeper and deeper waters. The safe and efficient interconnection from the topside platformsand vessels to the well heads and pumps on the seafloor is necessary to transfer power and data, as well as hydraulic and other fluidsto guarantee reliable oil extraction operations. The local generation of electric power and the subsequent distribution to various appliancesachieves lower generation costs. In addition broad-band communication systems are now an essential feature of the most moderncommunication and process control systems. The umbilical cables form this vital link between the various centres of operation. They mustbe able to withstand high mechanical and chemical stresses, high operating temperatures and pressures in order to ensure the continuousand reliable supply of services in the harsh environments below the sea. Technergy TM Umbilicals offer a full range of solutions, which thanksto innovative designs, materials and state of the art processes meet all of the demanding requirements of such applications.

Technergy TM Umbilicals offer oil companies, contractors, engineers, installers and component manufacturers the following major benefits.

Prysmian has the possibility to formulatecompounds and to design and manufactureumbilicals in order to meet its clients’specific needs, thus offering a full range ofproducts, from medium voltage cables tooptical fibres cables.Multifunctional cables, which integratepower and communication and meet eventhe most demanding requirements and themost sophisticated designs, are also availablefor special applications.

TechnergyTM Steel Tube Umbilicals, canoffer the highest performance levels at thedeepest operating depths. Designed to usesuperior duplex stainless steel, the tubesare not affected by the pressure and sooffer the fastest response times for thehydraulic lines. They also prevent permeationof chemicals through the tubes. The tubesthemselves are welded together using thevery latest laser welding equipment andthoroughly examined post manufacture toensure the highest levels of reliability.

TechnergyTM Thermoplastic Umbilicals aredesigned and manufactured to withstandeven the most demanding operatingconditions. Prysmian Laboratories havedeveloped SEVEREX high-performancecompounds in order to meet the severerequirements of this application. A longerlifetime is thus guaranteed to cables evenunder the highly demanding conditionsgenerally required by their installation.A high resistance to chemical agents (oilsand fuels, muds, moisture, acids and bases),as well as to atmospheric and environmentalphenomena (extreme low/high temperature, UVirradiation, ozone) is therefore guaranteed.

FRONT-END ENGINEERING AND DESIGNFRONT-END ENGINEERING AND DESIGN

> Customised andMultifunctional Design

> Chemical andClimate Resistance

> Environmentand Performance

TechnergyTM Umbilicals are designed andmanufactured to withstand the very highmechanical stresses cables are subject to innormal operating conditions.In particular, cables are designed to withstand“tensile loads” and “torsion stresses”, whichdevelop in either dynamic or static operatingconditions.Fatigue life assessment of the cables hastaken into account accumulated plasticstrain (APS) and low cycle fatigue (LCF).

TechnergyTM Umbilicals offer full rangesolutions at a lower total cost of ownership,thanks to:Longer lifetime: innovative materials anddesigns provide TechnergyTM Umbilicals witha proven track record in extended workinglifetime versus traditional cables, at thesame time reducing maintenance requirements.Accessories: Prysmian provides a full rangeof specially developed accessories, whichallow a lower installation time and a higherreliability and lifetime of the entire system.

Prysmian’s central co-ordination and salesoffice network provide our customers with asingle and easy to contact interface.Complete project technical literature andconstant technical support are the standardservices on which our customers can rely.Prysmian’s manufacturing capacity guaranteesmeeting deadlines, even in case of complexand large projects.A dedicated team of engineers provide frontend engineering and design (FEED) servicesin close liaison with the customer designoffices.

> High MechanicalPerformance

> ContractManagement

> Lower Total Costof Ownership

EVEREXHigh Performance Compound

Prysmian has a built in multi-step qualityassurance program, covering the productionprocess from cable design and raw materialpurchasing, to final inspection and testingdocumentation.

The quality system of Prysmian has beenassessed and approved and is auditedregularly by Lloyd's Register of QualityAssurance to the ISO 9001 and ISO14001 Quality System Standards. TheISO 14001 is the environment quality standard.

Qualitycommitment

Accessories

EVEREXHigh Performance Compound

Prysmian provides a full range of accessories for the mechanical fixing of the umbilicalto the support structures, connection of steel tubes, hoses, optical cables andelectrical cables to surface and sea bottom equipment and connection of adjacentsections comprising the total umbilical length.

Umbilical accessories are essential components of the umbilical line. They are responsiblefor the reliable connection of steel tubes, hoses and electrical cables to surface and sea bottomequipment and for the connection of adjacent sections comprising the total umbilical length.They must also provide the mechanical fixing of the umbilical to the support structures.

Accessories are designed taking into consideration data such as:Interfacing support structures characteristics. Installation vessel movement behaviour.Installation site weather and sea conditions. Umbilical hydrodynamic behaviour.Production unit movement behaviour. Marine corrosion.

The mechanical stresses expected to occur during installation and service life of the umbilicalsare determined by a specialised software considering worst case conditions. Marine corrosionresistance is achieved with the use of special surface treatments, cathodic protection or useof corrosion-resistant materials, depending on the specific type of accessories.

The most commonly used accessories are listed bellow:Armour pot (featuring interface flange and anchoring of umbilical armour wires). Pulling head.Bend stiffener (polymeric bending limiter for dynamic applications). Touch-down point protection.Bend restrictor (metallic bending limiter for static applications). Splice box.Electrical submarine connectors. Steel Tube/Hose fittings

and nipples.

FPSO Termination for Deep andUltra Deep Water Umbilicals WATERDEPTH 2.000 m

Splice Box for Deep and Ultra DeepWater Umbilicals WATER DEPTH2.000 m

WCT/Manifold/Splice - Terminationfor Deep and Ultra Deep WaterUmbilicals WATER DEPTH 2.000 m

>>>>

>>>

>>>

>>>>

> APPROVALSPrysmian works closely with majorclassification societies. Our cable factorieshave approvals for their cables at:

Lloyd's Register of Shipping (LRS)Det Norske Veritas (DNV)Registro Italiano Navale (RINA)American Bureau of Shipping (ABS)Bureau Veritas (BV)

ARGENTINAPrysmian Energía Cables y Sistemasde Argentina S. A.Fábrica La Rosa, Av. da Argentina 67841439 Capital Federaltel. +54 11 46302000fax +54 11 46302100

AUSTRALIAPrysmian Power Cables & SystemsAustralia PTY LTD1 Heathcote RoadLocked Bag 7042, Liverpool Business Centre 1871NSWtel. +61 2 96000 777fax +61 2 96000 747

AUSTRIAPrysmian OEKW GmbHLembockgasse 47A, 1230 Wientel. +43 1 866770fax +43 1 86677109

BRAZILPrysmian Energia Cabos e Sistemas do Brasil S. A.Av. Alexandre de Gusmao 14509110-900 Santo André - SPtel. +55 11 49984000fax +55 11 49984811

CHINAPrysmian Tianjin Cables Co. Ltd.513, Huang He Road, Nankai DistrictTianjin, 300112tel. +86 22 2753 9679fax +86 22 2753 3485

EGYPTPrysmian Cables & Systems8 Abd El Azim Aoudallah st. Hegaz sq.Heliopolis - Cairotel. +20 2 2418557fax +20 2 6381327

FINLANDPrysmian Cables & Systems OyP.O. Box 13FIN-02401 Kirkkonummitel. +358 10 77551fax +358 9 2982204

FRANCEPrysmian Energie Cables et Systèmes France s.a.19, Avenue de la Paix - BP 712Paron - 89100, Sens Cedextel. +33 3 86957769fax +33 3 86957781

GERMANYPrysmian Kabel und Systeme GmbHAustrasse 9996465 Neustadt bei Coburgtel. +49 9568 93 2697fax +49 9568 93 2527

HONG KONGPrysmian Cable Systems Pte. Ltd.Unit A, 18/F, China Overseas Building139 Hennessy RoadWanchai, Hong Kongtel. +85 2 2827 8308fax +85 2 2827 7212

HUNGARYPrysmian MKM Magyar Hungarian CableWorks Co. Ltd.Baràzda u. 38H-1116 Budapesttel. +36 1 3822222fax +36 1 3822202

INDONESIAPT. Prysmian Cables IndonesiaGedung BRI II, Suite 1502Jln. Jend Sudirman No 44-46Jakarta 10210tel. +62 264 351222fax +62 264 351780

ITALYPrysmian Cavi e Sistemi Energia Italia SrlViale Sarca 222, 20126 Milanotel. +39 02 6449 1fax +39 02 6449 2931

MALAYSIAPrysmian Cable Systems Pte. Ltd.Lot 2 Jalan Kawat 15/18, 40702 Shah AlamSelangor Darul Ehsantel. +60 3 5518 4575fax +60 3 5511 9590

NETHERLANDSPrysmian Cables and Systems B.V.Schieweg 9, 2627 AN Delft P.O. Box 495, 2600 AL DelftThe Netherlandstel. +31 15 260 5260 fax +31 15 261 3808

NEW ZEALANDPrysmian Cables & Systems71 Hugi Johnson Drice, P.O. Box 12162Penrose, Aucklandtel. +64 9 5251260fax +64 9 5251262

NORTH AMERICAPrysmian Cables & Systems North America700 Industrial DriveLexington, SC 29072 - USAtel. +1 803 9511130fax +1 803 9511092

NORWAYPrysmian Kabler og Systmer ASP.O.Box 1384, N - 1401 Skitel. +47 64 915713fax +47 64 915714

ROMANIAPrysmian Cabluri si Sisteme SASoseaua Draganesti, Km. 40500 Slatinatel. +40 49 435699fax +40 49 433484

RUSSIAPrysmian Cables and Systems20/12, Str.1, Podsosenskiy Per.Moscow 105062, Russiatel. +7 095 933 7036fax +7 095 933 7035

SINGAPOREPrysmian Cable Systems Pte. Ltd.No 4 Tuas Avenue 12. 3rd Storey639047 Singaporetel. +65 6862 9866fax +65 6862 9877

SLOVAKIAPrysmian Kablo s.r.oTovarenska 11812 61 Bratislavatel. +421 7 50211111fax +421 7 52961773

SPAINPrysmian Cables y Sistemas S.L.Carretera C-15, Km. 208800 Vilanova i la Geltrú (Barcelona) tel. +34 93 811 6181fax +34 93 811 6011

SWEDENPrysmian Kablar och System AbGustavslundsvägen 141P.O.Box 14147SE-16714 Brommatel. +46 8 260416fax +46 8 260413

TURKEYTurk Prysmian Kablo ve Sistemleri A.S.Buyukdere Caddesi No 11734394 Gayrettepe, Istanbultel. +90 212 3551500fax +90 212 2175810

U.A.E. (Dubai)Prysmian Cabels and Systems Middle EastP.O. Box 72125, Dubai tel. +971 4 345 7870fax +971 4 345 7101

UKPrysmian Cables & Systems LimitedP. O. Box 6Leigh RoadEastleighHampshire, SO50 9YEtel. +44 2380 295555fax +44 2380 295111

Page 2: Application - Prysmian Group

Prysmian Cables & Systems is a world-classmultinational company. Founded in 1872 as “DittaPirelli & C.”, it has achieved a leading position formore than a century of operations in its two keyinternational markets - ”Energy Cables & Systems”and ”Telecom Cables & Systems”.

Prysmian Cables and Systems is the world’s largestmanufacturer of power and telecommunicationscables, with 52 manufacturing facilities in 21 countriesin five continents and a market share in excess of 10%.

Prysmian Energy Cables and Systems is a globalsolutions provider, offering a wide range ofintegrated solutions, such as cable systems,system design and engineering, project management,installation and post-sale services.

Prysmian Energy Cables and Systems concentrateson continuous product innovation and on achievinga competitive edge by focusing on research anddevelopment. This is done through Prysmian’s ownR&D centres and by co-operating with universities,scientific institutions and above all, our customers.Prysmian’s world-wide organisation makes anddelivers advanced technological solutions tocustomers anywhere in the world.

Prysmian’s TECHNERGY integrated cabling solutionsTM

is one of the world’s most comprehensiveand technologically advanced answers to industry,infrastructure, contractors and OEM’s specificrequirements.

TECHNERGY integrated cabling solutionsTM are designedand structured into twelve different product lines. Eachof these offer tailored designs and added value solutionsto the most diverse functional and environmentalrequirements in the following fields:

> Trains > Cranes & Mobile Equipments

> Marine > Electro-Mechanical

> Oil & Gas > Data & Communication

> Plant & Petrochem > Transportation Infrastuctures

> Mining & Tunnelling > Building & Civil Engineering

> Defence > Power Plants

To find out more about the TECHNERGY integratedcabling solutionsTM, Prysmian Cables and Systemsinvites you to visit the web site: www.prysmian.com

About us

UMBILICALS

technergytechnergyINTEGRATED CABLING SOLUTIONS

TM

The depth records in the Roncador field for bothcontrol and power umbilicals are a direct result ofour partnership with Petrobras.Together we have overcome the challenges ofdeveloping ulta-deep water umbilical cables.

> 1360 metersElectro-Optical UmbilicalApplication: Power and DataTransmission between P36 and P47Installation date: September 2000

> 1853 metersControl UmbilicalApplication: R0-08 well controlInstallation date: June 2000

Cable families at a glance

STEEL TUBESSteel tube umbilicals (STU’s) are becoming the preferred solution in many deep water projectsfor hydraulic control and chemical injection lines for wellhead control systems. The STUtechnology provides enhanced response times and higher working pressures when comparedto more traditional thermoplastic hose based designs. The STU’s also prevent the permeationof fluids from the tube, particularly with injection fluids containing methanol. STU’s usehigh-alloy stainless steel tubes with high mechanical strength and fatigue resistance, with anexcellent corrosion resistance at high fluid temperatures.In addition, the STU’s allow cables designs with a very compact cable cross-section and insome cases, allow for use of traditional structural support members such as steel armouringto be omitted from the designs, for both static and dynamic applications. For dynamicapplications the individual steel tubes can be oversheathed to prevent excessive wear. Themanufacturing process of STU’s allows the integration of other functional components suchas low and medium voltage power cables, control cables, fibre optical cables, as well as a rangeof different dimensions of steel tubes and thermoplastic tubes. Long continuous cable lengthsare possible using the latest sophisticated automated welding machines and NDE testing whichguarantee high levels of service and reliability required for this kind of product. Solutions will bedesigned to suit the individual customer requirements.

> Electro - Hydraulic Umbilicalsfor Multiplexed Systems

Designed and tested to withstand harshenvironmental conditions in water as deepas 1.000 meters in both static and dynamicapplications, these umbilicals comprise thefollowing typical functions:

• High pressure hydraulic control hoses;

• Electric power and control cables(optical fibre control core can be providedas an option, on demand).

> Electro - HydraulicControl Umbilicals

Designed and tested to withstand harshenvironmental conditions in water depthsas deep as 1.000 meters in both static anddynamic applications, these umbilicalscomprise the following typical functions:

• High pressure hydraulic control hoses;

• Electric control cable (optical fibrecontrol core can be provided as anoption, on demand).

> Production Well UmbilicalDesigned and tested to withstand harshenvironmental conditions in water depthsas deep as 2.000 meters in both static anddynamic applications, these umbilicals,which require a high level of structuralresistance comprise the following typicalfunctions:

• High pressure hydraulic control hoses;

• High pressure chemical and ethanolinjection hoses;

• Electrical power and control cables(optical fibre control core can be providedas an option, on demand).

> Power - Optical UmbilicalsPower-optical cables are used in the offshoreindustry in the following applications:

• Power distribution and two-waycommunication between production units;

• Single/Dual Subsea Electrical SubmersiblePumping Systems;

• Vertical Annular Separation and PumpingSystem (VASPS);

• Subsea Multiphase Pumping System (M.V. Power feeding), operationalcontrol and data transfer of subseamultiphase pumping systems.

> Chemical InjectionControl Umbilicals

Designed and tested to withstand harshenvironmental conditions in water depthsas deep as 1.000 meters in both static anddynamic applications, these umbilicalscomprise the following typical functions:

• High pressure hydraulic control hoses;

• High pressure chemical and ethanolinjection hoses;

• Electric control cables (optical fibrecontrol core can be provided as anoption, on demand).

DEEP WATER UMBILICALS

ULTRA DEEP WATER

PRODUCT RANGE

WORLD RECORD: 1360 METRES

Page 3: Application - Prysmian Group

UmbilicalsThermoplastic

and Steel Tube

technergytechnergyINTEGRATED CABLING SOLUTIONS

TM

deg

a d

esig

n gr

oupWorld Wide Excellence Center

tel. +39 02 6449 5588, fax +39 02 6449 5882

Head OfficePrysmian Cavi e Sistemi Energia Srl - Viale Sarca 222, 20126 Milano, Italy - tel. +39 02 6449 1, fax +39 02 6449 2931 - www.prysmian.com

Application

Benefits

During the last few years, offshore oil extraction activity has been constantly increasing. New platforms are being continuously installed indifferent parts of the world and operate in deeper and deeper waters. The safe and efficient interconnection from the topside platformsand vessels to the well heads and pumps on the seafloor is necessary to transfer power and data, as well as hydraulic and other fluidsto guarantee reliable oil extraction operations. The local generation of electric power and the subsequent distribution to various appliancesachieves lower generation costs. In addition broad-band communication systems are now an essential feature of the most moderncommunication and process control systems. The umbilical cables form this vital link between the various centres of operation. They mustbe able to withstand high mechanical and chemical stresses, high operating temperatures and pressures in order to ensure the continuousand reliable supply of services in the harsh environments below the sea. Technergy TM Umbilicals offer a full range of solutions, which thanksto innovative designs, materials and state of the art processes meet all of the demanding requirements of such applications.

Technergy TM Umbilicals offer oil companies, contractors, engineers, installers and component manufacturers the following major benefits.

Prysmian has the possibility to formulatecompounds and to design and manufactureumbilicals in order to meet its clients’specific needs, thus offering a full range ofproducts, from medium voltage cables tooptical fibres cables.Multifunctional cables, which integratepower and communication and meet eventhe most demanding requirements and themost sophisticated designs, are also availablefor special applications.

TechnergyTM Steel Tube Umbilicals, canoffer the highest performance levels at thedeepest operating depths. Designed to usesuperior duplex stainless steel, the tubesare not affected by the pressure and sooffer the fastest response times for thehydraulic lines. They also prevent permeationof chemicals through the tubes. The tubesthemselves are welded together using thevery latest laser welding equipment andthoroughly examined post manufacture toensure the highest levels of reliability.

TechnergyTM Thermoplastic Umbilicals aredesigned and manufactured to withstandeven the most demanding operatingconditions. Prysmian Laboratories havedeveloped SEVEREX high-performancecompounds in order to meet the severerequirements of this application. A longerlifetime is thus guaranteed to cables evenunder the highly demanding conditionsgenerally required by their installation.A high resistance to chemical agents (oilsand fuels, muds, moisture, acids and bases),as well as to atmospheric and environmentalphenomena (extreme low/high temperature, UVirradiation, ozone) is therefore guaranteed.

FRONT-END ENGINEERING AND DESIGNFRONT-END ENGINEERING AND DESIGN

> Customised andMultifunctional Design

> Chemical andClimate Resistance

> Environmentand Performance

TechnergyTM Umbilicals are designed andmanufactured to withstand the very highmechanical stresses cables are subject to innormal operating conditions.In particular, cables are designed to withstand“tensile loads” and “torsion stresses”, whichdevelop in either dynamic or static operatingconditions.Fatigue life assessment of the cables hastaken into account accumulated plasticstrain (APS) and low cycle fatigue (LCF).

TechnergyTM Umbilicals offer full rangesolutions at a lower total cost of ownership,thanks to:Longer lifetime: innovative materials anddesigns provide TechnergyTM Umbilicals witha proven track record in extended workinglifetime versus traditional cables, at thesame time reducing maintenance requirements.Accessories: Prysmian provides a full rangeof specially developed accessories, whichallow a lower installation time and a higherreliability and lifetime of the entire system.

Prysmian’s central co-ordination and salesoffice network provide our customers with asingle and easy to contact interface.Complete project technical literature andconstant technical support are the standardservices on which our customers can rely.Prysmian’s manufacturing capacity guaranteesmeeting deadlines, even in case of complexand large projects.A dedicated team of engineers provide frontend engineering and design (FEED) servicesin close liaison with the customer designoffices.

> High MechanicalPerformance

> ContractManagement

> Lower Total Costof Ownership

EVEREXHigh Performance Compound

Prysmian has a built in multi-step qualityassurance program, covering the productionprocess from cable design and raw materialpurchasing, to final inspection and testingdocumentation.

The quality system of Prysmian has beenassessed and approved and is auditedregularly by Lloyd's Register of QualityAssurance to the ISO 9001 and ISO14001 Quality System Standards. TheISO 14001 is the environment quality standard.

Qualitycommitment

Accessories

EVEREXHigh Performance Compound

Prysmian provides a full range of accessories for the mechanical fixing of the umbilicalto the support structures, connection of steel tubes, hoses, optical cables andelectrical cables to surface and sea bottom equipment and connection of adjacentsections comprising the total umbilical length.

Umbilical accessories are essential components of the umbilical line. They are responsiblefor the reliable connection of steel tubes, hoses and electrical cables to surface and sea bottomequipment and for the connection of adjacent sections comprising the total umbilical length.They must also provide the mechanical fixing of the umbilical to the support structures.

Accessories are designed taking into consideration data such as:Interfacing support structures characteristics. Installation vessel movement behaviour.Installation site weather and sea conditions. Umbilical hydrodynamic behaviour.Production unit movement behaviour. Marine corrosion.

The mechanical stresses expected to occur during installation and service life of the umbilicalsare determined by a specialised software considering worst case conditions. Marine corrosionresistance is achieved with the use of special surface treatments, cathodic protection or useof corrosion-resistant materials, depending on the specific type of accessories.

The most commonly used accessories are listed bellow:Armour pot (featuring interface flange and anchoring of umbilical armour wires). Pulling head.Bend stiffener (polymeric bending limiter for dynamic applications). Touch-down point protection.Bend restrictor (metallic bending limiter for static applications). Splice box.Electrical submarine connectors. Steel Tube/Hose fittings

and nipples.

FPSO Termination for Deep andUltra Deep Water Umbilicals WATERDEPTH 2.000 m

Splice Box for Deep and Ultra DeepWater Umbilicals WATER DEPTH2.000 m

WCT/Manifold/Splice - Terminationfor Deep and Ultra Deep WaterUmbilicals WATER DEPTH 2.000 m

>>>>

>>>

>>>

>>>>

> APPROVALSPrysmian works closely with majorclassification societies. Our cable factorieshave approvals for their cables at:

Lloyd's Register of Shipping (LRS)Det Norske Veritas (DNV)Registro Italiano Navale (RINA)American Bureau of Shipping (ABS)Bureau Veritas (BV)

ARGENTINAPrysmian Energía Cables y Sistemasde Argentina S. A.Fábrica La Rosa, Av. da Argentina 67841439 Capital Federaltel. +54 11 46302000fax +54 11 46302100

AUSTRALIAPrysmian Power Cables & SystemsAustralia PTY LTD1 Heathcote RoadLocked Bag 7042, Liverpool Business Centre 1871NSWtel. +61 2 96000 777fax +61 2 96000 747

AUSTRIAPrysmian OEKW GmbHLembockgasse 47A, 1230 Wientel. +43 1 866770fax +43 1 86677109

BRAZILPrysmian Energia Cabos e Sistemas do Brasil S. A.Av. Alexandre de Gusmao 14509110-900 Santo André - SPtel. +55 11 49984000fax +55 11 49984811

CHINAPrysmian Tianjin Cables Co. Ltd.513, Huang He Road, Nankai DistrictTianjin, 300112tel. +86 22 2753 9679fax +86 22 2753 3485

EGYPTPrysmian Cables & Systems8 Abd El Azim Aoudallah st. Hegaz sq.Heliopolis - Cairotel. +20 2 2418557fax +20 2 6381327

FINLANDPrysmian Cables & Systems OyP.O. Box 13FIN-02401 Kirkkonummitel. +358 10 77551fax +358 9 2982204

FRANCEPrysmian Energie Cables et Systèmes France s.a.19, Avenue de la Paix - BP 712Paron - 89100, Sens Cedextel. +33 3 86957769fax +33 3 86957781

GERMANYPrysmian Kabel und Systeme GmbHAustrasse 9996465 Neustadt bei Coburgtel. +49 9568 93 2697fax +49 9568 93 2527

HONG KONGPrysmian Cable Systems Pte. Ltd.Unit A, 18/F, China Overseas Building139 Hennessy RoadWanchai, Hong Kongtel. +85 2 2827 8308fax +85 2 2827 7212

HUNGARYPrysmian MKM Magyar Hungarian CableWorks Co. Ltd.Baràzda u. 38H-1116 Budapesttel. +36 1 3822222fax +36 1 3822202

INDONESIAPT. Prysmian Cables IndonesiaGedung BRI II, Suite 1502Jln. Jend Sudirman No 44-46Jakarta 10210tel. +62 264 351222fax +62 264 351780

ITALYPrysmian Cavi e Sistemi Energia Italia SrlViale Sarca 222, 20126 Milanotel. +39 02 6449 1fax +39 02 6449 2931

MALAYSIAPrysmian Cable Systems Pte. Ltd.Lot 2 Jalan Kawat 15/18, 40702 Shah AlamSelangor Darul Ehsantel. +60 3 5518 4575fax +60 3 5511 9590

NETHERLANDSPrysmian Cables and Systems B.V.Schieweg 9, 2627 AN Delft P.O. Box 495, 2600 AL DelftThe Netherlandstel. +31 15 260 5260 fax +31 15 261 3808

NEW ZEALANDPrysmian Cables & Systems71 Hugi Johnson Drice, P.O. Box 12162Penrose, Aucklandtel. +64 9 5251260fax +64 9 5251262

NORTH AMERICAPrysmian Cables & Systems North America700 Industrial DriveLexington, SC 29072 - USAtel. +1 803 9511130fax +1 803 9511092

NORWAYPrysmian Kabler og Systmer ASP.O.Box 1384, N - 1401 Skitel. +47 64 915713fax +47 64 915714

ROMANIAPrysmian Cabluri si Sisteme SASoseaua Draganesti, Km. 40500 Slatinatel. +40 49 435699fax +40 49 433484

RUSSIAPrysmian Cables and Systems20/12, Str.1, Podsosenskiy Per.Moscow 105062, Russiatel. +7 095 933 7036fax +7 095 933 7035

SINGAPOREPrysmian Cable Systems Pte. Ltd.No 4 Tuas Avenue 12. 3rd Storey639047 Singaporetel. +65 6862 9866fax +65 6862 9877

SLOVAKIAPrysmian Kablo s.r.oTovarenska 11812 61 Bratislavatel. +421 7 50211111fax +421 7 52961773

SPAINPrysmian Cables y Sistemas S.L.Carretera C-15, Km. 208800 Vilanova i la Geltrú (Barcelona) tel. +34 93 811 6181fax +34 93 811 6011

SWEDENPrysmian Kablar och System AbGustavslundsvägen 141P.O.Box 14147SE-16714 Brommatel. +46 8 260416fax +46 8 260413

TURKEYTurk Prysmian Kablo ve Sistemleri A.S.Buyukdere Caddesi No 11734394 Gayrettepe, Istanbultel. +90 212 3551500fax +90 212 2175810

U.A.E. (Dubai)Prysmian Cabels and Systems Middle EastP.O. Box 72125, Dubai tel. +971 4 345 7870fax +971 4 345 7101

UKPrysmian Cables & Systems LimitedP. O. Box 6Leigh RoadEastleighHampshire, SO50 9YEtel. +44 2380 295555fax +44 2380 295111

Page 4: Application - Prysmian Group

Prysmian Cables & Systems is a world-classmultinational company. Founded in 1872 as “DittaPirelli & C.”, it has achieved a leading position formore than a century of operations in its two keyinternational markets - ”Energy Cables & Systems”and ”Telecom Cables & Systems”.

Prysmian Cables and Systems is the world’s largestmanufacturer of power and telecommunicationscables, with 52 manufacturing facilities in 21 countriesin five continents and a market share in excess of 10%.

Prysmian Energy Cables and Systems is a globalsolutions provider, offering a wide range ofintegrated solutions, such as cable systems,system design and engineering, project management,installation and post-sale services.

Prysmian Energy Cables and Systems concentrateson continuous product innovation and on achievinga competitive edge by focusing on research anddevelopment. This is done through Prysmian’s ownR&D centres and by co-operating with universities,scientific institutions and above all, our customers.Prysmian’s world-wide organisation makes anddelivers advanced technological solutions tocustomers anywhere in the world.

Prysmian’s TECHNERGY integrated cabling solutionsTM

is one of the world’s most comprehensiveand technologically advanced answers to industry,infrastructure, contractors and OEM’s specificrequirements.

TECHNERGY integrated cabling solutionsTM are designedand structured into twelve different product lines. Eachof these offer tailored designs and added value solutionsto the most diverse functional and environmentalrequirements in the following fields:

> Trains > Cranes & Mobile Equipments

> Marine > Electro-Mechanical

> Oil & Gas > Data & Communication

> Plant & Petrochem > Transportation Infrastuctures

> Mining & Tunnelling > Building & Civil Engineering

> Defence > Power Plants

To find out more about the TECHNERGY integratedcabling solutionsTM, Prysmian Cables and Systemsinvites you to visit the web site: www.prysmian.com

About us

UMBILICALS

technergytechnergyINTEGRATED CABLING SOLUTIONS

TM

The depth records in the Roncador field for bothcontrol and power umbilicals are a direct result ofour partnership with Petrobras.Together we have overcome the challenges ofdeveloping ulta-deep water umbilical cables.

> 1360 metersElectro-Optical UmbilicalApplication: Power and DataTransmission between P36 and P47Installation date: September 2000

> 1853 metersControl UmbilicalApplication: R0-08 well controlInstallation date: June 2000

Cable families at a glance

STEEL TUBESSteel tube umbilicals (STU’s) are becoming the preferred solution in many deep water projectsfor hydraulic control and chemical injection lines for wellhead control systems. The STUtechnology provides enhanced response times and higher working pressures when comparedto more traditional thermoplastic hose based designs. The STU’s also prevent the permeationof fluids from the tube, particularly with injection fluids containing methanol. STU’s usehigh-alloy stainless steel tubes with high mechanical strength and fatigue resistance, with anexcellent corrosion resistance at high fluid temperatures.In addition, the STU’s allow cables designs with a very compact cable cross-section and insome cases, allow for use of traditional structural support members such as steel armouringto be omitted from the designs, for both static and dynamic applications. For dynamicapplications the individual steel tubes can be oversheathed to prevent excessive wear. Themanufacturing process of STU’s allows the integration of other functional components suchas low and medium voltage power cables, control cables, fibre optical cables, as well as a rangeof different dimensions of steel tubes and thermoplastic tubes. Long continuous cable lengthsare possible using the latest sophisticated automated welding machines and NDE testing whichguarantee high levels of service and reliability required for this kind of product. Solutions will bedesigned to suit the individual customer requirements.

> Electro - Hydraulic Umbilicalsfor Multiplexed Systems

Designed and tested to withstand harshenvironmental conditions in water as deepas 1.000 meters in both static and dynamicapplications, these umbilicals comprise thefollowing typical functions:

• High pressure hydraulic control hoses;

• Electric power and control cables(optical fibre control core can be providedas an option, on demand).

> Electro - HydraulicControl Umbilicals

Designed and tested to withstand harshenvironmental conditions in water depthsas deep as 1.000 meters in both static anddynamic applications, these umbilicalscomprise the following typical functions:

• High pressure hydraulic control hoses;

• Electric control cable (optical fibrecontrol core can be provided as anoption, on demand).

> Production Well UmbilicalDesigned and tested to withstand harshenvironmental conditions in water depthsas deep as 2.000 meters in both static anddynamic applications, these umbilicals,which require a high level of structuralresistance comprise the following typicalfunctions:

• High pressure hydraulic control hoses;

• High pressure chemical and ethanolinjection hoses;

• Electrical power and control cables(optical fibre control core can be providedas an option, on demand).

> Power - Optical UmbilicalsPower-optical cables are used in the offshoreindustry in the following applications:

• Power distribution and two-waycommunication between production units;

• Single/Dual Subsea Electrical SubmersiblePumping Systems;

• Vertical Annular Separation and PumpingSystem (VASPS);

• Subsea Multiphase Pumping System (M.V. Power feeding), operationalcontrol and data transfer of subseamultiphase pumping systems.

> Chemical InjectionControl Umbilicals

Designed and tested to withstand harshenvironmental conditions in water depthsas deep as 1.000 meters in both static anddynamic applications, these umbilicalscomprise the following typical functions:

• High pressure hydraulic control hoses;

• High pressure chemical and ethanolinjection hoses;

• Electric control cables (optical fibrecontrol core can be provided as anoption, on demand).

DEEP WATER UMBILICALS

ULTRA DEEP WATER

PRODUCT RANGE

WORLD RECORD: 1360 METRES

Page 5: Application - Prysmian Group

UmbilicalsThermoplastic

and Steel Tube

technergytechnergyINTEGRATED CABLING SOLUTIONS

TM

deg

a d

esig

n gr

oupWorld Wide Excellence Center

tel. +39 02 6449 5588, fax +39 02 6449 5882

Head OfficePrysmian Cavi e Sistemi Energia Srl - Viale Sarca 222, 20126 Milano, Italy - tel. +39 02 6449 1, fax +39 02 6449 2931 - www.prysmian.com

Application

Benefits

During the last few years, offshore oil extraction activity has been constantly increasing. New platforms are being continuously installed indifferent parts of the world and operate in deeper and deeper waters. The safe and efficient interconnection from the topside platformsand vessels to the well heads and pumps on the seafloor is necessary to transfer power and data, as well as hydraulic and other fluidsto guarantee reliable oil extraction operations. The local generation of electric power and the subsequent distribution to various appliancesachieves lower generation costs. In addition broad-band communication systems are now an essential feature of the most moderncommunication and process control systems. The umbilical cables form this vital link between the various centres of operation. They mustbe able to withstand high mechanical and chemical stresses, high operating temperatures and pressures in order to ensure the continuousand reliable supply of services in the harsh environments below the sea. Technergy TM Umbilicals offer a full range of solutions, which thanksto innovative designs, materials and state of the art processes meet all of the demanding requirements of such applications.

Technergy TM Umbilicals offer oil companies, contractors, engineers, installers and component manufacturers the following major benefits.

Prysmian has the possibility to formulatecompounds and to design and manufactureumbilicals in order to meet its clients’specific needs, thus offering a full range ofproducts, from medium voltage cables tooptical fibres cables.Multifunctional cables, which integratepower and communication and meet eventhe most demanding requirements and themost sophisticated designs, are also availablefor special applications.

TechnergyTM Steel Tube Umbilicals, canoffer the highest performance levels at thedeepest operating depths. Designed to usesuperior duplex stainless steel, the tubesare not affected by the pressure and sooffer the fastest response times for thehydraulic lines. They also prevent permeationof chemicals through the tubes. The tubesthemselves are welded together using thevery latest laser welding equipment andthoroughly examined post manufacture toensure the highest levels of reliability.

TechnergyTM Thermoplastic Umbilicals aredesigned and manufactured to withstandeven the most demanding operatingconditions. Prysmian Laboratories havedeveloped SEVEREX high-performancecompounds in order to meet the severerequirements of this application. A longerlifetime is thus guaranteed to cables evenunder the highly demanding conditionsgenerally required by their installation.A high resistance to chemical agents (oilsand fuels, muds, moisture, acids and bases),as well as to atmospheric and environmentalphenomena (extreme low/high temperature, UVirradiation, ozone) is therefore guaranteed.

FRONT-END ENGINEERING AND DESIGNFRONT-END ENGINEERING AND DESIGN

> Customised andMultifunctional Design

> Chemical andClimate Resistance

> Environmentand Performance

TechnergyTM Umbilicals are designed andmanufactured to withstand the very highmechanical stresses cables are subject to innormal operating conditions.In particular, cables are designed to withstand“tensile loads” and “torsion stresses”, whichdevelop in either dynamic or static operatingconditions.Fatigue life assessment of the cables hastaken into account accumulated plasticstrain (APS) and low cycle fatigue (LCF).

TechnergyTM Umbilicals offer full rangesolutions at a lower total cost of ownership,thanks to:Longer lifetime: innovative materials anddesigns provide TechnergyTM Umbilicals witha proven track record in extended workinglifetime versus traditional cables, at thesame time reducing maintenance requirements.Accessories: Prysmian provides a full rangeof specially developed accessories, whichallow a lower installation time and a higherreliability and lifetime of the entire system.

Prysmian’s central co-ordination and salesoffice network provide our customers with asingle and easy to contact interface.Complete project technical literature andconstant technical support are the standardservices on which our customers can rely.Prysmian’s manufacturing capacity guaranteesmeeting deadlines, even in case of complexand large projects.A dedicated team of engineers provide frontend engineering and design (FEED) servicesin close liaison with the customer designoffices.

> High MechanicalPerformance

> ContractManagement

> Lower Total Costof Ownership

EVEREXHigh Performance Compound

Prysmian has a built in multi-step qualityassurance program, covering the productionprocess from cable design and raw materialpurchasing, to final inspection and testingdocumentation.

The quality system of Prysmian has beenassessed and approved and is auditedregularly by Lloyd's Register of QualityAssurance to the ISO 9001 and ISO14001 Quality System Standards. TheISO 14001 is the environment quality standard.

Qualitycommitment

Accessories

EVEREXHigh Performance Compound

Prysmian provides a full range of accessories for the mechanical fixing of the umbilicalto the support structures, connection of steel tubes, hoses, optical cables andelectrical cables to surface and sea bottom equipment and connection of adjacentsections comprising the total umbilical length.

Umbilical accessories are essential components of the umbilical line. They are responsiblefor the reliable connection of steel tubes, hoses and electrical cables to surface and sea bottomequipment and for the connection of adjacent sections comprising the total umbilical length.They must also provide the mechanical fixing of the umbilical to the support structures.

Accessories are designed taking into consideration data such as:Interfacing support structures characteristics. Installation vessel movement behaviour.Installation site weather and sea conditions. Umbilical hydrodynamic behaviour.Production unit movement behaviour. Marine corrosion.

The mechanical stresses expected to occur during installation and service life of the umbilicalsare determined by a specialised software considering worst case conditions. Marine corrosionresistance is achieved with the use of special surface treatments, cathodic protection or useof corrosion-resistant materials, depending on the specific type of accessories.

The most commonly used accessories are listed bellow:Armour pot (featuring interface flange and anchoring of umbilical armour wires). Pulling head.Bend stiffener (polymeric bending limiter for dynamic applications). Touch-down point protection.Bend restrictor (metallic bending limiter for static applications). Splice box.Electrical submarine connectors. Steel Tube/Hose fittings

and nipples.

FPSO Termination for Deep andUltra Deep Water Umbilicals WATERDEPTH 2.000 m

Splice Box for Deep and Ultra DeepWater Umbilicals WATER DEPTH2.000 m

WCT/Manifold/Splice - Terminationfor Deep and Ultra Deep WaterUmbilicals WATER DEPTH 2.000 m

>>>>

>>>

>>>

>>>>

> APPROVALSPrysmian works closely with majorclassification societies. Our cable factorieshave approvals for their cables at:

Lloyd's Register of Shipping (LRS)Det Norske Veritas (DNV)Registro Italiano Navale (RINA)American Bureau of Shipping (ABS)Bureau Veritas (BV)

ARGENTINAPrysmian Energía Cables y Sistemasde Argentina S. A.Fábrica La Rosa, Av. da Argentina 67841439 Capital Federaltel. +54 11 46302000fax +54 11 46302100

AUSTRALIAPrysmian Power Cables & SystemsAustralia PTY LTD1 Heathcote RoadLocked Bag 7042, Liverpool Business Centre 1871NSWtel. +61 2 96000 777fax +61 2 96000 747

AUSTRIAPrysmian OEKW GmbHLembockgasse 47A, 1230 Wientel. +43 1 866770fax +43 1 86677109

BRAZILPrysmian Energia Cabos e Sistemas do Brasil S. A.Av. Alexandre de Gusmao 14509110-900 Santo André - SPtel. +55 11 49984000fax +55 11 49984811

CHINAPrysmian Tianjin Cables Co. Ltd.513, Huang He Road, Nankai DistrictTianjin, 300112tel. +86 22 2753 9679fax +86 22 2753 3485

EGYPTPrysmian Cables & Systems8 Abd El Azim Aoudallah st. Hegaz sq.Heliopolis - Cairotel. +20 2 2418557fax +20 2 6381327

FINLANDPrysmian Cables & Systems OyP.O. Box 13FIN-02401 Kirkkonummitel. +358 10 77551fax +358 9 2982204

FRANCEPrysmian Energie Cables et Systèmes France s.a.19, Avenue de la Paix - BP 712Paron - 89100, Sens Cedextel. +33 3 86957769fax +33 3 86957781

GERMANYPrysmian Kabel und Systeme GmbHAustrasse 9996465 Neustadt bei Coburgtel. +49 9568 93 2697fax +49 9568 93 2527

HONG KONGPrysmian Cable Systems Pte. Ltd.Unit A, 18/F, China Overseas Building139 Hennessy RoadWanchai, Hong Kongtel. +85 2 2827 8308fax +85 2 2827 7212

HUNGARYPrysmian MKM Magyar Hungarian CableWorks Co. Ltd.Baràzda u. 38H-1116 Budapesttel. +36 1 3822222fax +36 1 3822202

INDONESIAPT. Prysmian Cables IndonesiaGedung BRI II, Suite 1502Jln. Jend Sudirman No 44-46Jakarta 10210tel. +62 264 351222fax +62 264 351780

ITALYPrysmian Cavi e Sistemi Energia Italia SrlViale Sarca 222, 20126 Milanotel. +39 02 6449 1fax +39 02 6449 2931

MALAYSIAPrysmian Cable Systems Pte. Ltd.Lot 2 Jalan Kawat 15/18, 40702 Shah AlamSelangor Darul Ehsantel. +60 3 5518 4575fax +60 3 5511 9590

NETHERLANDSPrysmian Cables and Systems B.V.Schieweg 9, 2627 AN Delft P.O. Box 495, 2600 AL DelftThe Netherlandstel. +31 15 260 5260 fax +31 15 261 3808

NEW ZEALANDPrysmian Cables & Systems71 Hugi Johnson Drice, P.O. Box 12162Penrose, Aucklandtel. +64 9 5251260fax +64 9 5251262

NORTH AMERICAPrysmian Cables & Systems North America700 Industrial DriveLexington, SC 29072 - USAtel. +1 803 9511130fax +1 803 9511092

NORWAYPrysmian Kabler og Systmer ASP.O.Box 1384, N - 1401 Skitel. +47 64 915713fax +47 64 915714

ROMANIAPrysmian Cabluri si Sisteme SASoseaua Draganesti, Km. 40500 Slatinatel. +40 49 435699fax +40 49 433484

RUSSIAPrysmian Cables and Systems20/12, Str.1, Podsosenskiy Per.Moscow 105062, Russiatel. +7 095 933 7036fax +7 095 933 7035

SINGAPOREPrysmian Cable Systems Pte. Ltd.No 4 Tuas Avenue 12. 3rd Storey639047 Singaporetel. +65 6862 9866fax +65 6862 9877

SLOVAKIAPrysmian Kablo s.r.oTovarenska 11812 61 Bratislavatel. +421 7 50211111fax +421 7 52961773

SPAINPrysmian Cables y Sistemas S.L.Carretera C-15, Km. 208800 Vilanova i la Geltrú (Barcelona) tel. +34 93 811 6181fax +34 93 811 6011

SWEDENPrysmian Kablar och System AbGustavslundsvägen 141P.O.Box 14147SE-16714 Brommatel. +46 8 260416fax +46 8 260413

TURKEYTurk Prysmian Kablo ve Sistemleri A.S.Buyukdere Caddesi No 11734394 Gayrettepe, Istanbultel. +90 212 3551500fax +90 212 2175810

U.A.E. (Dubai)Prysmian Cabels and Systems Middle EastP.O. Box 72125, Dubai tel. +971 4 345 7870fax +971 4 345 7101

UKPrysmian Cables & Systems LimitedP. O. Box 6Leigh RoadEastleighHampshire, SO50 9YEtel. +44 2380 295555fax +44 2380 295111

Page 6: Application - Prysmian Group

Prysmian Cables & Systems is a world-classmultinational company. Founded in 1872 as “DittaPirelli & C.”, it has achieved a leading position formore than a century of operations in its two keyinternational markets - ”Energy Cables & Systems”and ”Telecom Cables & Systems”.

Prysmian Cables and Systems is the world’s largestmanufacturer of power and telecommunicationscables, with 52 manufacturing facilities in 21 countriesin five continents and a market share in excess of 10%.

Prysmian Energy Cables and Systems is a globalsolutions provider, offering a wide range ofintegrated solutions, such as cable systems,system design and engineering, project management,installation and post-sale services.

Prysmian Energy Cables and Systems concentrateson continuous product innovation and on achievinga competitive edge by focusing on research anddevelopment. This is done through Prysmian’s ownR&D centres and by co-operating with universities,scientific institutions and above all, our customers.Prysmian’s world-wide organisation makes anddelivers advanced technological solutions tocustomers anywhere in the world.

Prysmian’s TECHNERGY integrated cabling solutionsTM

is one of the world’s most comprehensiveand technologically advanced answers to industry,infrastructure, contractors and OEM’s specificrequirements.

TECHNERGY integrated cabling solutionsTM are designedand structured into twelve different product lines. Eachof these offer tailored designs and added value solutionsto the most diverse functional and environmentalrequirements in the following fields:

> Trains > Cranes & Mobile Equipments

> Marine > Electro-Mechanical

> Oil & Gas > Data & Communication

> Plant & Petrochem > Transportation Infrastuctures

> Mining & Tunnelling > Building & Civil Engineering

> Defence > Power Plants

To find out more about the TECHNERGY integratedcabling solutionsTM, Prysmian Cables and Systemsinvites you to visit the web site: www.prysmian.com

About us

UMBILICALS

technergytechnergyINTEGRATED CABLING SOLUTIONS

TM

The depth records in the Roncador field for bothcontrol and power umbilicals are a direct result ofour partnership with Petrobras.Together we have overcome the challenges ofdeveloping ulta-deep water umbilical cables.

> 1360 metersElectro-Optical UmbilicalApplication: Power and DataTransmission between P36 and P47Installation date: September 2000

> 1853 metersControl UmbilicalApplication: R0-08 well controlInstallation date: June 2000

Cable families at a glance

STEEL TUBESSteel tube umbilicals (STU’s) are becoming the preferred solution in many deep water projectsfor hydraulic control and chemical injection lines for wellhead control systems. The STUtechnology provides enhanced response times and higher working pressures when comparedto more traditional thermoplastic hose based designs. The STU’s also prevent the permeationof fluids from the tube, particularly with injection fluids containing methanol. STU’s usehigh-alloy stainless steel tubes with high mechanical strength and fatigue resistance, with anexcellent corrosion resistance at high fluid temperatures.In addition, the STU’s allow cables designs with a very compact cable cross-section and insome cases, allow for use of traditional structural support members such as steel armouringto be omitted from the designs, for both static and dynamic applications. For dynamicapplications the individual steel tubes can be oversheathed to prevent excessive wear. Themanufacturing process of STU’s allows the integration of other functional components suchas low and medium voltage power cables, control cables, fibre optical cables, as well as a rangeof different dimensions of steel tubes and thermoplastic tubes. Long continuous cable lengthsare possible using the latest sophisticated automated welding machines and NDE testing whichguarantee high levels of service and reliability required for this kind of product. Solutions will bedesigned to suit the individual customer requirements.

> Electro - Hydraulic Umbilicalsfor Multiplexed Systems

Designed and tested to withstand harshenvironmental conditions in water as deepas 1.000 meters in both static and dynamicapplications, these umbilicals comprise thefollowing typical functions:

• High pressure hydraulic control hoses;

• Electric power and control cables(optical fibre control core can be providedas an option, on demand).

> Electro - HydraulicControl Umbilicals

Designed and tested to withstand harshenvironmental conditions in water depthsas deep as 1.000 meters in both static anddynamic applications, these umbilicalscomprise the following typical functions:

• High pressure hydraulic control hoses;

• Electric control cable (optical fibrecontrol core can be provided as anoption, on demand).

> Production Well UmbilicalDesigned and tested to withstand harshenvironmental conditions in water depthsas deep as 2.000 meters in both static anddynamic applications, these umbilicals,which require a high level of structuralresistance comprise the following typicalfunctions:

• High pressure hydraulic control hoses;

• High pressure chemical and ethanolinjection hoses;

• Electrical power and control cables(optical fibre control core can be providedas an option, on demand).

> Power - Optical UmbilicalsPower-optical cables are used in the offshoreindustry in the following applications:

• Power distribution and two-waycommunication between production units;

• Single/Dual Subsea Electrical SubmersiblePumping Systems;

• Vertical Annular Separation and PumpingSystem (VASPS);

• Subsea Multiphase Pumping System (M.V. Power feeding), operationalcontrol and data transfer of subseamultiphase pumping systems.

> Chemical InjectionControl Umbilicals

Designed and tested to withstand harshenvironmental conditions in water depthsas deep as 1.000 meters in both static anddynamic applications, these umbilicalscomprise the following typical functions:

• High pressure hydraulic control hoses;

• High pressure chemical and ethanolinjection hoses;

• Electric control cables (optical fibrecontrol core can be provided as anoption, on demand).

DEEP WATER UMBILICALS

ULTRA DEEP WATER

PRODUCT RANGE

WORLD RECORD: 1360 METRES

Page 7: Application - Prysmian Group

UmbilicalsThermoplastic

and Steel Tube

technergytechnergyINTEGRATED CABLING SOLUTIONS

TM

deg

a d

esig

n gr

oupWorld Wide Excellence Center

tel. +11 4998 4118, fax +11 4998 4933

Head OfficePrysmian Cavi e Sistemi Energia Srl - Viale Sarca 222, 20126 Milano, Italy - tel. +39 02 6449 1, fax +39 02 6449 2931 - www.prysmian.com

Application

Benefits

During the last few years, offshore oil extraction activity has been constantly increasing. New platforms are being continuously installed indifferent parts of the world and operate in deeper and deeper waters. The safe and efficient interconnection from the topside platformsand vessels to the well heads and pumps on the seafloor is necessary to transfer power and data, as well as hydraulic and other fluidsto guarantee reliable oil extraction operations. The local generation of electric power and the subsequent distribution to various appliancesachieves lower generation costs. In addition broad-band communication systems are now an essential feature of the most moderncommunication and process control systems. The umbilical cables form this vital link between the various centres of operation. They mustbe able to withstand high mechanical and chemical stresses, high operating temperatures and pressures in order to ensure the continuousand reliable supply of services in the harsh environments below the sea. Technergy TM Umbilicals offer a full range of solutions, which thanksto innovative designs, materials and state of the art processes meet all of the demanding requirements of such applications.

Technergy TM Umbilicals offer oil companies, contractors, engineers, installers and component manufacturers the following major benefits.

Prysmian has the possibility to formulatecompounds and to design and manufactureumbilicals in order to meet its clients’specific needs, thus offering a full range ofproducts, from medium voltage cables tooptical fibres cables.Multifunctional cables, which integratepower and communication and meet eventhe most demanding requirements and themost sophisticated designs, are also availablefor special applications.

TechnergyTM Steel Tube Umbilicals, canoffer the highest performance levels at thedeepest operating depths. Designed to usesuperior duplex stainless steel, the tubesare not affected by the pressure and sooffer the fastest response times for thehydraulic lines. They also prevent permeationof chemicals through the tubes. The tubesthemselves are welded together using thevery latest laser welding equipment andthoroughly examined post manufacture toensure the highest levels of reliability.

TechnergyTM Thermoplastic Umbilicals aredesigned and manufactured to withstandeven the most demanding operatingconditions. Prysmian Laboratories havedeveloped SEVEREX high-performancecompounds in order to meet the severerequirements of this application. A longerlifetime is thus guaranteed to cables evenunder the highly demanding conditionsgenerally required by their installation.A high resistance to chemical agents (oilsand fuels, muds, moisture, acids and bases),as well as to atmospheric and environmentalphenomena (extreme low/high temperature, UVirradiation, ozone) is therefore guaranteed.

FRONT-END ENGINEERING AND DESIGNFRONT-END ENGINEERING AND DESIGN

> Customised andMultifunctional Design

> Chemical andClimate Resistance

> Environmentand Performance

TechnergyTM Umbilicals are designed andmanufactured to withstand the very highmechanical stresses cables are subject to innormal operating conditions.In particular, cables are designed to withstand“tensile loads” and “torsion stresses”, whichdevelop in either dynamic or static operatingconditions.Fatigue life assessment of the cables hastaken into account accumulated plasticstrain (APS) and low cycle fatigue (LCF).

TechnergyTM Umbilicals offer full rangesolutions at a lower total cost of ownership,thanks to:Longer lifetime: innovative materials anddesigns provide TechnergyTM Umbilicals witha proven track record in extended workinglifetime versus traditional cables, at thesame time reducing maintenance requirements.Accessories: Prysmian provides a full rangeof specially developed accessories, whichallow a lower installation time and a higherreliability and lifetime of the entire system.

Prysmian’s central co-ordination and salesoffice network provide our customers with asingle and easy to contact interface.Complete project technical literature andconstant technical support are the standardservices on which our customers can rely.Prysmian’s manufacturing capacity guaranteesmeeting deadlines, even in case of complexand large projects.A dedicated team of engineers provide frontend engineering and design (FEED) servicesin close liaison with the customer designoffices.

> High MechanicalPerformance

> ContractManagement

> Lower Total Costof Ownership

EVEREXHigh Performance Compound

Prysmian has a built in multi-step qualityassurance program, covering the productionprocess from cable design and raw materialpurchasing, to final inspection and testingdocumentation.

The quality system of Prysmian has beenassessed and approved and is auditedregularly by Lloyd's Register of QualityAssurance to the ISO 9001 and ISO14001 Quality System Standards. TheISO 14001 is the environment quality standard.

Qualitycommitment

Accessories

EVEREXHigh Performance Compound

Prysmian provides a full range of accessories for the mechanical fixing of the umbilicalto the support structures, connection of steel tubes, hoses, optical cables andelectrical cables to surface and sea bottom equipment and connection of adjacentsections comprising the total umbilical length.

Umbilical accessories are essential components of the umbilical line. They are responsiblefor the reliable connection of steel tubes, hoses and electrical cables to surface and sea bottomequipment and for the connection of adjacent sections comprising the total umbilical length.They must also provide the mechanical fixing of the umbilical to the support structures.

Accessories are designed taking into consideration data such as:Interfacing support structures characteristics. Installation vessel movement behaviour.Installation site weather and sea conditions. Umbilical hydrodynamic behaviour.Production unit movement behaviour. Marine corrosion.

The mechanical stresses expected to occur during installation and service life of the umbilicalsare determined by a specialised software considering worst case conditions. Marine corrosionresistance is achieved with the use of special surface treatments, cathodic protection or useof corrosion-resistant materials, depending on the specific type of accessories.

The most commonly used accessories are listed bellow:Armour pot (featuring interface flange and anchoring of umbilical armour wires). Pulling head.Bend stiffener (polymeric bending limiter for dynamic applications). Touch-down point protection.Bend restrictor (metallic bending limiter for static applications). Splice box.Electrical submarine connectors. Steel Tube/Hose fittings

and nipples.

FPSO Termination for Deep andUltra Deep Water Umbilicals WATERDEPTH 2.000 m

Splice Box for Deep and Ultra DeepWater Umbilicals WATER DEPTH2.000 m

WCT/Manifold/Splice - Terminationfor Deep and Ultra Deep WaterUmbilicals WATER DEPTH 2.000 m

>>>>

>>>

>>>

>>>>

> APPROVALSPrysmian works closely with majorclassification societies. Our cable factorieshave approvals for their cables at:

Lloyd's Register of Shipping (LRS)Det Norske Veritas (DNV)Registro Italiano Navale (RINA)American Bureau of Shipping (ABS)Bureau Veritas (BV)

ARGENTINAPrysmian Energía Cables y Sistemasde Argentina S. A.Fábrica La Rosa, Av. da Argentina 67841439 Capital Federaltel. +54 11 46302000fax +54 11 46302100

AUSTRALIAPrysmian Power Cables & SystemsAustralia PTY LTD1 Heathcote RoadLocked Bag 7042, Liverpool Business Centre 1871NSWtel. +61 2 96000 777fax +61 2 96000 747

AUSTRIAPrysmian OEKW GmbHLembockgasse 47A, 1230 Wientel. +43 1 866770fax +43 1 86677109

BRAZILPrysmian Energia Cabos e Sistemas do Brasil S. A.Av. Alexandre de Gusmao 14509110-900 Santo André - SPtel. +55 11 49984000fax +55 11 49984811

CHINAPrysmian Tianjin Cables Co. Ltd.513, Huang He Road, Nankai DistrictTianjin, 300112tel. +86 22 2753 9679fax +86 22 2753 3485

EGYPTPrysmian Cables & Systems8 Abd El Azim Aoudallah st. Hegaz sq.Heliopolis - Cairotel. +20 2 2418557fax +20 2 6381327

FINLANDPrysmian Cables & Systems OyP.O. Box 13FIN-02401 Kirkkonummitel. +358 10 77551fax +358 9 2982204

FRANCEPrysmian Energie Cables et Systèmes France s.a.19, Avenue de la Paix - BP 712Paron - 89100, Sens Cedextel. +33 3 86957769fax +33 3 86957781

GERMANYPrysmian Kabel und Systeme GmbHAustrasse 9996465 Neustadt bei Coburgtel. +49 9568 93 2697fax +49 9568 93 2527

HONG KONGPrysmian Cable Systems Pte. Ltd.Unit A, 18/F, China Overseas Building139 Hennessy RoadWanchai, Hong Kongtel. +85 2 2827 8308fax +85 2 2827 7212

HUNGARYPrysmian MKM Magyar Hungarian CableWorks Co. Ltd.Baràzda u. 38H-1116 Budapesttel. +36 1 3822222fax +36 1 3822202

INDONESIAPT. Prysmian Cables IndonesiaGedung BRI II, Suite 1502Jln. Jend Sudirman No 44-46Jakarta 10210tel. +62 264 351222fax +62 264 351780

ITALYPrysmian Cavi e Sistemi Energia Italia SrlViale Sarca 222, 20126 Milanotel. +39 02 6449 1fax +39 02 6449 2931

MALAYSIAPrysmian Cable Systems Pte. Ltd.Lot 2 Jalan Kawat 15/18, 40702 Shah AlamSelangor Darul Ehsantel. +60 3 5518 4575fax +60 3 5511 9590

NETHERLANDSPrysmian Cables and Systems B.V.Schieweg 9, 2627 AN Delft P.O. Box 495, 2600 AL DelftThe Netherlandstel. +31 15 260 5260 fax +31 15 261 3808

NEW ZEALANDPrysmian Cables & Systems71 Hugi Johnson Drice, P.O. Box 12162Penrose, Aucklandtel. +64 9 5251260fax +64 9 5251262

NORTH AMERICAPrysmian Cables & Systems North America700 Industrial DriveLexington, SC 29072 - USAtel. +1 803 9511130fax +1 803 9511092

NORWAYPrysmian Kabler og Systmer ASP.O.Box 1384, N - 1401 Skitel. +47 64 915713fax +47 64 915714

ROMANIAPrysmian Cabluri si Sisteme SASoseaua Draganesti, Km. 40500 Slatinatel. +40 49 435699fax +40 49 433484

RUSSIAPrysmian Cables and Systems20/12, Str.1, Podsosenskiy Per.Moscow 105062, Russiatel. +7 095 933 7036fax +7 095 933 7035

SINGAPOREPrysmian Cable Systems Pte. Ltd.No 4 Tuas Avenue 12. 3rd Storey639047 Singaporetel. +65 6862 9866fax +65 6862 9877

SLOVAKIAPrysmian Kablo s.r.oTovarenska 11812 61 Bratislavatel. +421 7 50211111fax +421 7 52961773

SPAINPrysmian Cables y Sistemas S.L.Carretera C-15, Km. 208800 Vilanova i la Geltrú (Barcelona) tel. +34 93 811 6181fax +34 93 811 6011

SWEDENPrysmian Kablar och System AbGustavslundsvägen 141P.O.Box 14147SE-16714 Brommatel. +46 8 260416fax +46 8 260413

TURKEYTurk Prysmian Kablo ve Sistemleri A.S.Buyukdere Caddesi No 11734394 Gayrettepe, Istanbultel. +90 212 3551500fax +90 212 2175810

U.A.E. (Dubai)Prysmian Cabels and Systems Middle EastP.O. Box 72125, Dubai tel. +971 4 345 7870fax +971 4 345 7101

UKPrysmian Cables & Systems LimitedP. O. Box 6Leigh RoadEastleighHampshire, SO50 9YEtel. +44 2380 295555fax +44 2380 295111