applications of additive manufacturing in military simulators design · 2019-10-29 · sme additive...
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Applications of Additive Manufacturing in Military Simulators Design
Robert GhobrialLM Technical Fellow, Manufacturing Technology Group Leader Seminar ChairLockheed Martin
additivemanufacturingseries.com
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SME ADDITIVE MANUFACTURING APPLICATIONS
OCTOBER 23, 2019
GREENVILLE, SC
ROBERT GHOBRIAL
TECHNOLOGY FELLOW – LOCKHEED MARTIN
APPLICATIONS OF ADDITIVE MANUFACTURING IN MILITARY SIMULATORS & TRAINERS
LOCKHEED MARTIN PROPRIETARY INFORMATIION
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AGENDA
LOCKHEED MARTIN PROPRIETARY INFORMATIION
1. In the Beginning…
2. Overview of Lockheed Martin
3. The 5Ps AM ModelTM
4. Applications in Military Simulators
5. AM Technology Challenges
6. Conclusion
Interior of Flight Simulator Cockpit
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CLOSED COMBAT GUNNERY TRAINER
LOCKHEED MARTIN PROPRIETARY INFORMATIION
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LOCKHEED MARTIN PROPRIETARY INFORMATIION
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COMING TOGETHER
LOCKHEED MARTIN PROPRIETARY INFORMATIION
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LOCKHEED MARTIN PROPRIETARY INFORMATIION
HIGH TECH POLYMER “SAMPLES”
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LOCKHEED MARTIN PROPRIETARY INFORMATIION
100,000
Employees
$53.0 B2018 Annual Revenue
4Business
Areas
100$BBacklog
590+Sites
50 States
70 Countries
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LOCKHEED MARTIN PROPRIETARY INFORMATIION
AeronauticsMissiles and Fire Control
• Advanced aircraft design and production
• Modification and support
• Stealth technology
• Systems integration
• Guided and unguided Missiles
• Manned and unmanned combat systems
• Launch platforms
• Electro Optical Navigation and Targeting Systems
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LOCKHEED MARTIN PROPRIETARY INFORMATIION
Rotary and Mission Systems
Space Systems
• Helicopters design and production
• Naval Littoral Combat Ships
• Integrated Warfare System and sensors
• C6ISR and Undersea Systems
• Cyber Security Solutions
• Simulation and Training
• Designs and build spacecraft for deep space exploration
• Telecommunication, Climate, GPS Satellites
• Space Vehicles - Juno, Orion
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WHAT WE DO
LOCKHEED MARTIN PROPRIETARY INFORMATIION
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LOCKHEED MARTIN PROPRIETARY INFORMATIION
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LOCKHEED MARTIN PROPRIETARY INFORMATIION
THE 5 P’S
TM
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PROPOSAL
LOCKHEED MARTIN PROPRIETARY INFORMATIION
• Tradeshow Models
• Idea/Concept Communication
• Architectural and Site Plans
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PROTOTYPES
LOCKHEED MARTIN PROPRIETARY INFORMATIION
• Proof Of Concept
• Functional prototypes
• Design Validation
• Communication at design reviews
DESIGN BY DAYPRINT BY NIGHT
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PROCUREMENT
LOCKHEED MARTIN PROPRIETARY INFORMATIION
• Supply Chain Risk Management
• Transportation and Inventory costs
• Localized/Distributed Manufacturing
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PRODUCTION SUPPORT
LOCKHEED MARTIN PROPRIETARY INFORMATIION
• Assembly Fixtures
• Manufacturing tooling
• Production Templates
• Inspection and QA Jigs
• Machine Safeguarding
• Shop Floor Organization
FACTORY FLOOR INNOVATIONS
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PRODUCTION
LOCKHEED MARTIN PROPRIETARY INFORMATIION
• End Use Parts
• Obsolescence Management
• Spares, Warranty, and Repairs
• Parts on Demand - Sustainment
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LOCKHEED MARTIN PROPRIETARY INFORMATIION
THE 5 P’S
TM
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VALUE PROPOSITION OF AM IN SIMULATION INDUSTRY
MILITARY TRAINERS ARE IDEAL PROVING GROUNDS
FOR ADDITIVE TECHNOLOGYLOCKHEED MARTIN PROPRIETARY INFORMATIION
Complexity(AM-Value)
Volume(Tooling $)
Criticality (Risk)
Aerospace/Defense
Military Simulators & Trainers
FootwearCell Phone covers
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ADDITIVE APPLICATIONS IN MILITARY GROUND SIMULATORS
LOCKHEED MARTIN PROPRIETARY INFORMATIION
ADDITIVE IN LIEU OF TACTICAL ASSETS
Gunnery Controls
Electronic Housings
Surrogate Parts
Equipment ClusterConsolidation
Instrument Panels
Closed Combat Tactical Trainer
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PART COUNT REDUCTION THROUGH ADDITIVE
LOCKHEED MARTIN PROPRIETARY INFORMATIION
PART CONSOLIDATION
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CURRENT AM TECHNOLOGY CHALLENGES
LOCKHEED MARTIN PROPRIETARY INFORMATIION
Model Make Measure
• Advanced sensors for in-situ monitoring and feedback
• Big data analytics for AM
• Machine learning
• Real-time quality/dimensional analysis during build
• Material characterization
• Standards for feedstock
• New functional material development
• Material lifecycle management –recycle/safety
• Integrated computation materials engineering – ICME tools
• Digital thread
• Generative design
• Physics-based predictive modeling and simulation
• Certification and qualification
• Repeatable, reliable, durable
• Lifetime performance studies
• Eliminate/reduce voids and interlayer adhesion
• Void detection methodology
4Material
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CONCLUSION
1. Perception is Reality
2. Bring Others Along - The 5Ps
3. Get Big Wins Early
4. Challenges…The 4Ms
LOCKHEED MARTIN PROPRIETARY INFORMATIION