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  • 1

    3DS

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    | 7/3

    /201

    5 | r

    ef.:

    3DS

    _CO

    RP

    OR

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    APRiSO Reference

    2015.06

    ALSTOM Transport

  • Apriso Corporation 2012, All rights reserved. 2

    DELMIA

    1. History

    2.

    3.

    4.

    5.

  • Apriso Corporation 2012, All rights reserved. 3

    DELMIA

    1. History

    ALSTOM Transport : fully focused on all Railway activities

    ALSTOM Transport activities

    TRAINS SYSTEMS*

    SERVICES SIGNALLING

    *Including Infrastructure

  • Apriso Corporation 2012, All rights reserved. 4

    DELMIA

    1. History

    ALSTOM Transport Manufacturing

    Production line : POSITIONS

    - 6 to 10 positions per line

    - Position physical size : 25m x 12m

    TAKT time : 3 DAYS

    : 2 shifts/day

    : 1 time per TAKT at the position

    1 Production Order per assembly operation

    - 1 position / 1 shift max / 1 equipment

    Production Order : 2

    ALSTOM manufacturing : Cell

  • Apriso Corporation 2012, All rights reserved. 5

    DELMIA

    1. History

    Metro

    Regional

    Locomotives Very high speed

    DISTANCE

    SPEED

    Tram-Train

    Tram

    High speed

    Suburban

    : from trams to very high speed

    , ,

    Signalling Infrastructure Services & Maintenance

    ALSTOM MES 2012 APRiSO Accenture , Products Service .

    The Company

    60

    /

    Product

    Background

    MES

    GSI ERP Integration

    Core System for Rollout

  • Apriso Corporation 2012, All rights reserved. 6

    DELMIA

    2.

    MES .

    Long Manufacturing Cycle Time

    Tracking,

    Loss

    Lead-time, Quality Cost

    Lead-time

    Activity Tracking

    - Missing Parts, ,

    Quality

    Skill Tool

    CAPA Zero

    Cost

    ( )

    Zero Paper

    Workload Saving

    , Traceability

    CAPA : Corrective Action Preventive Action

  • Apriso Corporation 2012, All rights reserved. 7

    DELMIA

    3.

    ALSTOM Activity MES .

    ()

    ERP (SAP)

    Shop Floor

    MES

    1

    As-Built

    3

    2 Finance & KPI Reporting

    Back office

    Document Management

    -

    Activity tracking

    Serial No. Traceability

    Unplanned Event

    - Tool / Equipment

    KPI Reports

    APRiSO

    Batch 1

    Production

    Quality

    Maintenance

  • Apriso Corporation 2012, All rights reserved. 8

    DELMIA

    3.

    ( )

    Data Mobility Device .

    Devices to exchange information & data - Mobility

    Wide Touch Screen - At workstations for 5 to 10 workers - Task sequencing, Work instructions, Production follow-up

    Barcode Scanner - Part serial number and code - Tooling serial number and ID code

    Tablet PC - 1 for 3 to 5 workers - Task list, Work instructions - Data recording (Quality, Serial number traceability) - Touch Screen

  • Apriso Corporation 2012, All rights reserved. 9

    DELMIA

    3.

    ALSTOM MES .

    MES

    Resources 0

    Tooling 6

    Skill 3

    Activity tracking /

    10 Event 4

    Serial No. Traceability 5

    Event 8

    Event 9

    Unplanned Event (Missing Parts, , )

    11

    7

    Prepare (Plan) Execute (Do)

    Production Order flow Measure (Check)

    Cell Activities & Master

    Start PO & Production Activities

    (PO)

    Self- Inspection

    Rework Quality

    Inspection Record

    Activities

    1

    2

  • Apriso Corporation 2012, All rights reserved. 10

    DELMIA

    3.

    Batch 1 , ROI .

    MES

    ROI 14 7 Sites Rollout

    Pilot Site : Belfort ( 10)

    2012 2013 2014 2015

    Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2

    Batch 2. Dev

    Deploy Plan

    Batch 1. Dev

    Site9 Site8 Site7

    Activity

    Site 5

    Site 4

    Site 3

    Site 2

    Pilot Site 1

    Development & deployment

    2nd batch start Andon 1st batch start

    Aggressive deployment

    Sites 7-8-9

    Site 6

    Reichoften()

    Katoviche(Poland)

    Salzgiter(German)

    La Rochelle()

    Belfort

    Tarhs() / Villeuvhanne()

    Savigliano(Italy)

  • Apriso Corporation 2012, All rights reserved. 11

    DELMIA

    3.

    Rollout Package .

    GPM(Global Process Manager)

    Localization

    Local

    Regulation Local

    Language

    Local Requirement

    Improvement Continuous

    Global Process Localization

    Core

    Site1 Site 2

    Site 3

    Localization

    Global+Localization

    >

    >

    >

    > Global

    COE Roll out, Upgrade

    Best Practices

    Site

    KPI

    Process Execution & Operation

  • Apriso Corporation 2012, All rights reserved. 12

    DELMIA

    4.

    LCD Manufacturing Engineering Shop floor Digital Communication

    TASK

    Engineering Change

    Paperless

    -

    -

    Mobility enables

    -

    - /

    - Activity recording

  • Apriso Corporation 2012, All rights reserved. 13

    DELMIA

    4.

    TASK Sequencing & (Operator View)

    Sequence Task , Operator Workstation Workload Balance

  • Apriso Corporation 2012, All rights reserved. 14

    DELMIA

    4.

    Sequence Task

    TASK (Detail)

    No.

    Work Center

    ID

    + PO No.

    PO(Production Order) ( )

    Black : ( 2 )

    Green :

    Gray :

  • Apriso Corporation 2012, All rights reserved. 15

    DELMIA

    4.

    (Workstation)

    (Operation) ,

    1

    Link

    2

    1

    2

  • Apriso Corporation 2012, All rights reserved. 16

    DELMIA

    4.

    (Mobile)

    Mobile , Update

  • Apriso Corporation 2012, All rights reserved. 17

    DELMIA

    4.

    EIC (Executive Information Center)

    Logistic

    Manufacturing & Assembly

    Analytics & Reporting

    Quality

    Maintenance

    Real-Time activity Tracking

    Mobile Dashboard