apv cu4 as-i uk-3 072012:layout 1 - spx flow · instruction manual: uk-3 ... pressure relief valve...
TRANSCRIPT
CU4 AS-interfaceCONTROL UNIT
FORM NO.: H326406 REVISION: UK-3 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT.
INSTRUCTION MANUAL
1
APV_CU4 AS-i_UK-3_072012.qxp
Control Unit
CU4 AS-interface
Instruction Manual: UK-3
UKAPV
Content Page
1. Abbreviations and Definitions 2
2. Safety Instructions 2 - 4
2.1. Sentinels
2.2. Conventional Use
2.3. General Regulations for Careful Handling
2.4. Welding Instructions
2.5. Persons
2.6. Warranty
2.7. Safety Instructions for AS-interface networks
3. General Terms 5 - 7
3.1. Purpose of use
3.2. Design of CU4 AS-interface
3.3. Functional description
4. Mechanics and Pneumatics 8 - 14
4.1. Function and connections for turning actuators
4.2. Function and connections for single and double seat valves
4.3. Pressure relief valve
4.4. CU41 AS-interface block diagram
4.4.1 CU41N AS-interface block diagram
4.4.2 CU43 AS-interface block diagram
4.5. Technical Data / Standards
4.6. Solenoid valves
4.7. Throttling function
4.8. NOT element
5. Adapter for valves 15
5.1. Adapter for valves with turning actuator, e.g. butterfly valves
5.2. Adapter for single seat and change-over valves (SW4, M4 etc.)
5.3. Adapter for double seat valves
6. Electronic module 16 - 21
6.1. Function and block diagram connections
6.1.1. Switchover of feedback signals
6.2. Function connections
6.3. Use of data bits
6.4. Technical data
6.5. Sensors for valve position indication
6.6. LED indicators
7. Feedback unit 22
7.1. General Terms
7.2. Sensors
7.3. Adjustment for valve position indication
7.4. Use of external sensors
8. CU assembly and start-up 23 - 31
8.1. Turning actuator, e.g. butterfly valves
8.2. Single seat valves
8.3. Double seat valves
8.4 Replacement of CU3 control unit
9. Accessories and Tools 32
10. Servicing 33
10.1. Disassembly
11. Trouble shooting 34 - 35
12. Spare parts lists
IT IS ESSENTIAL TO READ THIS OPERATING MANUAL
BEFORE USE OF THE CONTROL UNIT!
2
APV_CU4 AS-i_UK-3_072012.qxp
Control Unit
CU4 AS-interface
Instruction Manual: UK-3
UKAPV
A Exhaust Air
AWG American Wire Gauge
CE Communauté Européenne
CU Control Unit
DI Digital Input
DO Digital Output
EMC Electromagnetic Compatibility
GND Ground
IP International Protection
LED Luminous Diode
N Pneumatic Air Connection NOT element
NEMA National Electrical Manufacturers Association
P Supply Air Connection
PWM Pulse-Width Modulation
Y Pneumatic Air Connection
1. Abbreviations and Definitions
2. Safety Instructions
2.1. Sentinels
Symbol: Meaning:
Danger ! Direct danger which can lead to severebodily harm or to death!
Caution ! Dangerous situation which can lead to bodily harm and/or material damage.
Attention ! Risk as a result of electric current.
Note ! Important technical information or recommendation.
These special safety instructions point directly to the respective handling instructions. They are accentuated by the corresponding symbol. Carefully read the instructions to which the sentinels refer. Continue handling the control unit
only after having read these instructions.
!
DANGERDANGER
3 Control Unit
CU4 AS-interface
Instruction Manual: UK-3
APV_CU4 AS-i_UK-3_072012.qxp
UKAPV
2.2. Conventional Use
The DELTA CU4 control unit is only intended for use as
described in chapter 3.1. Use beyond that described in
chapter 3.1. is not according to regulations and SPX Flow
Technology shall not be responsible for any damage resulting from
this non-observance.
The operator bears the full risk. Conditions for a proper and
safe operation of the control unit are the appropriate transport
and storing as well as the professional assembly. Conventional
use also means the observance of operating, service and
maintenance conditions.
2.3. General Regulations for Careful Handling
To ensure a faultless function of the unit and a long service life,
the information given in this operating manual as well as the
operating conditions and permissible data specified in the data
sheets of the control unit for process valves should be strictly
adhered to.
- The operator is committed to operating the control unit in faultless
condition, only.
- Observe the general technical rules while using and
operating the unit.
- Observe the relevant accident prevention regulations, the
national rules of the user country as well as your company-internal
operating and safety regulations during operation and maintenance
of the unit.
- Switch off the electrical power supply before carrying out any work
on the system!
- Note that piping or valves that are under pressure must not be
removed from a system!
- Take suitable measures to prevent unintentional operation or
impermissible impairment.
- Following an interruption of the electrical or pneumatic supply,
ensure a defined and controlled re-start of the process!
- If these instructions are not observed, we will not accept any
liability. Warranties on units, devices and accessories will expire!
2. Safety Instructions
4
APV_CU4 AS-i_UK-3_072012.qxp
Control Unit
CU4 AS-interface
Instruction Manual: UK-3
UKAPV
2.4. Welding instructions
It is generally recommended to avoid welding work in process
installation in which control units are installed and connected.
If welding is nonetheless required, earthing of the electrical
devices in the welding area is a necessity.
2.5. Persons
- Installation and maintenance work may only be carried out by
qualified personnel and by means of appropriate tools.
- Qualified personnel must get a special training with regard to
possible risks and must know and observe the safety instructions
indicated in the operating manual.
- Work at the electrical installation may only be carried out by
personnel specialised in electrics!
2.6. Warranty
This document does not contain any warranty acceptance.
We refer to our general terms of sale and delivery.
Prerequisite for a guarantee is the correct use of the unit in
compliance with the specified conditions of application
Attention !
This warranty only applies to the Control Unit.
No liability will be accepted for consequential damage of any kind
that could arise from the failure or malfunction of the device.
2.7. Important Safety Instructions for AS-interface networks
- Safety Instructions for AS-interface
Always use protective modules against excess voltage in the
AS-interface installation.
- Safety Instructions for AS-interface
Grounding
For the AS-interface network a potential-free operation must be
guaranteed. Observe the use of isolation monitoring modules to
provide for proper grounding conditions.
(Grounding of the bus cable or connected components or their
charging with external voltage leads to malfunction in the bus
system.)
!
!
2. Safety Instructions
5 Control Unit
CU4 AS-interface
Instruction Manual: UK-3
APV_CU4 AS-i_UK-3_072012.qxp
UKAPV
3. General Terms
3.1. Purpose of use
The Control Unit Delta CU4 AS-interface has been
developed for the control of process valves used in the food
industry and related industries.
The CU4 control unit operates as interface between
process control and process valve and controls the electric and
pneumatic signals.
The pneumatic control of APV valves is undertaken via the
solenoid valves. The control unit controls the valve positions,
open and closed, via integrated and external sensors. The
electronic module undertakes the task to process the switching
signal from the control and to control the corresponding
solenoid valves. The electronic module also provides
potential-free contacts.
The corresponding light signals in the control unit provide for an
external indiciation of the valve positions.
3.2. Design of CU4 AS-interface (fig. 3.2.)
The Control Units CU4 AS-interface mainly consists
of the following components:
1. The Control Unit base with integrated air channels and electric
and pneumatic connections as well as viewing windows with
type label.
2. 1 or 3 solenoid valves for the control of the valve actuators and
for the seat lifting of double seat valves.
- 1 solenoid valve with 1 logic NOT element for the control of the
valve actuators.
3. Sensor module with 2 integrated Hall sensors or 2 external
proximity switches to detect the valve position.
4. Electronic module for the electric supply, communication with
control, evaluation of feedback signals and control of solenoid
valves as well as valve position indication through LED.
5. Clamp ring to fasten the CU4 on the adapter.
6. Cover with LED optics.
The cable/s by means of which the solenoid valves are connected
with the electronic module must be guided through the ear at the
rear side of the electronic module (fig. 3.2.1).
1.
5.
2.
3.
4.
6.
fig. 3.2.
2.
3.
earfig. 3.2.1
6
APV_CU4 AS-i_UK-3_072012.qxp
Control Unit
CU4 AS-interface
Instruction Manual: UK-3
UKAPV
3. General Terms
3.3. Function of the individual components
The installation of the control unit is undertaken by special
adapters which are available for the different valves types,
see chapter 5. Adapter. The snap connectors for supply air and
pneumatic air to the individual cylinders at the valves are located
at the outside of the control unit. At the control units for valves
with turning actuator, the pneumatic air is transferred internally to
the actuator. The air supply of the control unit is equipped with an
exchangeable air filter. Observance of the required compressed air
quality is imperative. Please also see chapter 4.5.
The number of the solenoid valves installed in the CU4 depends
on the valve actuators to be controlled. Single seat and butterfly
valves and double seat valves without seat lift function require 1
solenoid valve. Control units for double seat valves are equipped
with 3 solenoid valves. For the manual actuation, the solenoid
valves are provided with a safe handle which is easy to operate.
The electronic module installed in the control unit fulfills the task
to process the electric signals from the control, to control the
solenoid valves and to evaluate the feedback signals from the
feedback unit. Moreover, the signalling and indication of the valve
positions as well as additional diagnostic functions are undertaken
via the electronic module.
The electronic module is the interface between control actuators or
sensors. Depending on the control type, different modules are
available, e.g. Direct Connect, AS-Interface, Profibus and
DeviceNet.
A feedback unit is required to detect the valve position.
The CU4 AS-interface is equipped with 2 adjustable Hall
effect sensors.
These are activated by a valve control rod installed on the
operating cam. In this way, the open and closed valve position
can be detected.
The 2 Hall effect sensors are continuously adjustable over an
additional range. Thus, feedback messages for different valves
with different stroke lengths can be adjusted properly. As an
alternative, external proximity switches can be connected instead
of the integrated Hall effect sensors when the valve position
indication is undertaken direct at the process valve.
7 Control Unit
CU4 AS-interface
Instruction Manual: UK-3
APV_CU4 AS-i_UK-3_072012.qxp
UKAPV
3. General Terms
3.3. Function of the individual components
The luminous diodes are located on the front side of the
electronic module. Their signals are visibly indicated to the
outside by an optical window in the cover the control unit. Beside
the open and closed valve position, the existence of the operating
voltage as well as different diagnostic information are indicated.
Chapter 6.6. LED indicators provide more details.
The complete control unit has been designed on the building
block principle. By exchange of the electronic module, the control
type can be changed, e.g. from direct control (Direct Connect) to
communication with AS-Interface.
(Attention: wiring needs also be changed.)
8
APV_CU4 AS-i_UK-3_072012.qxp
Control Unit
CU4 AS-interface
Instruction Manual: UK-3
UKAPV
4. Mechanics and Pneumatics
4.2.1. Function
CU41-S-AS-i / CU41-M-AS-i
design for seat valves and double seat mixproof valves
without seat lift.
P air supply.
Y1 control air connection for main actuator.
A1 exhaust air, with exhaust silencer.
CU41N-S-AS-i
design for seat valves with NOT element.
P air supply with integrated particle filter.
Y1 pneumatic air connection for main actuator.
N pneumatic air connection for the spring support of the actuator
by compressed air, via NOT element.
A1 exhaust air, with exhaust silencer.
CU43-M-AS-i
design for double seat mixproof valves with seat lift.
P air supply with integrated particle filter.
Y1 pneumatic air connection for main actuator.
Y2 pneumatic air connection for seat lift actuator of upper seat lifting.
Y3 pneumatic air connection for seat lift actuator of lower seat lifting.
A1/A2 exhaust air, with exhaust silencer.
4.1.1. Function
CU41-T-AS-i
design for valve with turning actuator, e.g. butterfly valves.
P air supply with integrated particle filter.
Y1 bore to transfer control air to turning actuator
A1 exhaust air, with exhaust silencer.
4.1. Air connections for turning actuator
4.2. Air connections seat valves and double seat mixproof valves
A1 A2
P
AIR IN
Y1 Y2 (N) Y3
Y1A1
P
AIR IN
9 Control Unit
CU4 AS-interface
Instruction Manual: UK-3
APV_CU4 AS-i_UK-3_072012.qxp
UKAPV
4. Mechanics and Pneumatics
4.3. Pressure relief valve
The base of the control unit is equipped with a pressure relief
valve. Which prevents an inadmissible pressure build-up in the
inner control unit.
If required, the pressure relief vents into the clearance between
the base and the adapter of the control unit.
The pressure relief valve must not be mechanically blocked
under any circumstances. DANGERDANGER
10
APV_CU4 AS-i_UK-3_072012.qxp
Control Unit
CU4 AS-interface
Instruction Manual: UK-3
UKAPV
4. Mechanics and Pneumatics
4.4. CU41 AS-interface
Functional description - block diagram
Picture shows a standard NC
(spring to closed) valve.
If NO (spring to open) valve is used,
the sensor wiring can be different.
1AS-i-Bus +
AS-i-Bus -
5 VDC
Sensor 1
GND
5 VDC
Sensor 2
Sensor 1(“Valve closed”)
Sensor 2(“Valve open”)
GND
Normal
Feedback
Reverse
Solenoid valve
Throttle valves
P / Air supply
A / Exhaust
2
3
4
5
6
7
8
10
11
12
11 Control Unit
CU4 AS-interface
Instruction Manual: UK-3
APV_CU4 AS-i_UK-3_072012.qxp
UKAPV
4. Mechanics and Pneumatics
4.4.1. CU41N - AS-interface
Functional description - block diagram
1AS-i Bus +
AS-i Bus -
5V DC
Sensor 1
Gnd
5V DC
Sensor 2
Sensor 1(“Valve open”)
Sensor 2(“Valve open”)
Solenoid valve
Throttle valves
P / Air supply
A / Exhaust
2
3
4
5
6
10
11
12
7
8
NOT element
Self-lock
connector
Pressure
reducing valve
(locked to 5 bar)
Feedback
Normal
Gnd
Reverse
Picture shows a standard NC
(spring to closed) valve.
If NO (spring to open) valve is used,
the sensor wiring can be different.
12
APV_CU4 AS-i_UK-3_072012.qxp
Control Unit
CU4 AS-interface
Instruction Manual: UK-3
UKAPV
4. Mechanics and Pneumatics
4.4.2. CU43 AS-interface for double seat valve DA3
Functional description - block diagram
seat
lift
cylin
der
low
er
va
lve s
eat
main
cylin
der
and inte
gra
ted s
eat
lift
cylin
der
upper
valv
e s
eat
Picture shows a standard NC
(spring to closed) valve.
If NO (spring to open) valve is used,
the sensor wiring can be different.
EMV
/solenoid 1
EMV
/solenoid 2
EMV
/solenoid 3
Sensor 1(“Valve closed”)
Sensor 2(“Valve open”)
A/ Exhaust
A/ Exhaust
1
2
3
4
5
6
7
8
AS-i-Bus +
AS-i-Bus -
5 VDC
Sensor 2
GND
10
11
12
Normal
Feedback
Reverse
5 VDC
Sensor 1
GND
P/ Air supply
13 Control Unit
CU4 AS-interface
Instruction Manual: UK-3
APV_CU4 AS-i_UK-3_072012.qxp
UKAPV
4. Mechanics and Pneumatics
4.5. Technical Data / Standards
Material: PA6.6
Ambient temperature: -20°C bis +70°C
CE: EMC 89/336/EEC
Standards and
environmental audits: protection class IP 67 EN60529 /
complies with NEMA 6
EMV interference resistance
EN61000-6-2
EMV emitted interference
EN61000-6-4
vibration/oscillation EN60068-2-6
safety of machinery
DIN EN ISO 13849-1
air hose: 6 mm / ¼” OD
pressure range: 6-8 bar
compressed air quality: quality class according to
DIN/ISO 8573-1
- content of solid
particles: quality class 3,
max. size of solid particles per m³
10000 of 0,5µm <d<1,0µm
500 of 1,0µm <d<5,0µm
- content of water: quality class 4,
max. dew point temperature + 3°C
For installations at lower temperatures
or at higher altitudes, additional
measures must be considered to reduce
the pressure dew point accordingly.
- content of oil: quality class 1,
max. 0,01mg/m3
(The oil applied must be compatible with Polyurethane
elastomer materials.)
14
APV_CU4 AS-i_UK-3_072012.qxp
Control Unit
CU4 AS-interface
Instruction Manual: UK-3
UKAPV
4. Mechanics and Pneumatics
4.6. Solenoid valves
In the base of the control unit max. 3 solenoid valves are installed.
The 3/2-way solenoid valves are connected with the electronic
module by moulded cables and plug connectors.
control: effected by pwm-signal
handle: rotary switch at valve
4.7. Throttling function
The operating speed of the valve actuator can be varied or
reduced. This may be necessary to slacken the actuation of the
valve in order to prevent pressure hammers in the piping
installation. For this purpose, the supply and exhaust air of the
first solenoid valve can be adjusted via the throttling screws
respectively allocated in the interface of the solenoid valve.
By turning the screws in anticlockwise direction, the inlet or
outlet air is throttled.
4.8. NOT element
Through the installation of the logic NOT element, the closing
force of the valve actuator can be increased by additional
compressed air.
The NOT element conveys the compressed air via an external
reducing valve (max. 5 bar) to the spring side of the valve actuator.
The pressure reducing valve is fixed to 5 bar.
Attention:
The air connection of the NOT element is equipped with
an integrated nonreturn valve.
The air hose must be slided into the air connection until it stops
in order to open the nonreturn valve.
The NOT element is also used for air/air - actuators.
throttling screws
15 Control Unit
CU4 AS-interface
Instruction Manual: UK-3
APV_CU4 AS-i_UK-3_072012.qxp
UKAPV
5. Adapter
Adapter for different process valves
5.1. Valves with turning actuator, e.g. butterfly valves
5.3. Double seat valves
5.2. Single seat valves
16
APV_CU4 AS-i_UK-3_072012.qxp
Control Unit
CU4 AS-interface
Instruction Manual: UK-3
UKAPV
6. Electronic module
6.1. Function / Block diagram
The Control Unit DELTA CU4 AS-interface is a
slave for the fieldbus system AS-Interface.
It complies with the specification V3.0. The profile is S-7.A.*.E
(3 outputs and 2 inputs).
By means of a connecting terminal, the inputs can either be
connected with internal APV Hall effect sensors or with external
inductive proximity switches (compare 6.5.).
The AS-Interface DELTA CU4 is designed for the
extended address range. With these devices in the extended
address range up to 62 slaves (formerly known as 2.1) can be
connected with one AS-Interface cable (Attention: Consider
cumulative power input and simultaneity factor!)
For reasons of compatibility with older versions, a version with
the profile S-7.F.F.F (formerly known as 2.0) is alternatively
available.
All operating ranges within the electronic module such as the
control of the solenoid valves, position feedback and LED
indication are separated galvanically and can, thus, be operated
with different voltages. Control of the solenoid valves is effected in
energy-saving manner via pwm-signals.
hall
sensor
5 VDChall
sensor
Extended
address mode
max. 62 slaves
Sensor 1
+ AS-i-Bus
- AS-i-Bus
5 VDC
GND
CU4 AS-interface
Spec. V3.01
black
GND
Sensor 2
Normal
Reverse
Feedback
black
blue
blue
brown
white
black
red
brown
white
black
feedback bridge
red
NI5-K11K-AN5X/5
NI5-K11K-AN5X/5 2
1
3
17 Control Unit
CU4 AS-interface
Instruction Manual: UK-3
APV_CU4 AS-i_UK-3_072012.qxp
UKAPV
6. Electronic module
6.1.1. Switchover of feedback signals
The signals to the control can be switched over via the bridge
between the terminals 10, 11 and 12.
If a bridge is located between the terminals 10 and 11 (normal),
the signal is transferred from sensor 1 (closed valve position)to input DI0 of the control. The signal of sensor 2 (open valve position) is sent to input DI1.
In case of a bridgte between terminals 11 and 12 (reverse),
the signal of sensor 1 (closed valve position) is sent to
input DI1 of the control. At input DO0, the signal of sensor 2
(open valve position) switched.
If there is no bridge between the terminals 10, 11 and 12,
this will lead to an error message.
The two LEDs 'valve open' and 'valve closed' will flash
in this case.
6.2. Functional description of connections
Terminal Designation Functional description
1 AS-i + AS-i network connection
2 AS-i - AS-i network connection
3 5 VDC voltage supply for valve sensor
4 Sensor 1 sensor signal 1 (closed valve position)
5 GND ground for sensor supply
6 5 VDC voltage supply for valve sensor
7 Sensor 2 sensor signal 2 (open valve position)
8 GND ground for sensor supply
10 Normal normal allocation of feedback signals
11 Feedback tie point for cable bridge
12 Reverse reverse allocation of feedback signals
18
APV_CU4 AS-i_UK-3_072012.qxp
Control Unit
CU4 AS-interface
Instruction Manual: UK-3
UKAPV
6.3. Use of data bits
Communication data
The use of the data bits shall be drawn
from the following table:
6. Electronic module
Data bit Info Connection Level
DO0 0 main valve Low (no electr. current)
(Output) 1 High (current)
DO1 0 upper seat lifting (option ) Low (no electr. current)
(Output) 1 High (current)
DO2 0 lower seat lifting (option ) Low (no electr. current)
(Output) 1 High (current)
DO3 free
(Output)
Feedback bridge
Data bit normal reverse
DI0valve position, sensor 1
(closed valve position)
valve position, sensor 2
(open valve position)
(Input)
DI1valve position, sensor 2
(open valve position)
valve position, sensor 1
(closed valve position)
(Input)
DI2 Permanent "1" Permanent "1"
(Input)
DI3 Permanent "1" Permanent "1"
(Input)
(10 11 12) (10 11 12)
19 Control Unit
CU4 AS-interface
Instruction Manual: UK-3
APV_CU4 AS-i_UK-3_072012.qxp
UKAPV
6. Electronic module
6.4. Technical Data
AS-Interface profile: S-7.A.*.E
(S-7.F.F.F as option)
Extended
address range: is supported
Serial
communication mode: no
Inverse-polarity protection: exists
Indication "Power": LED3 (green)
Indication "Fault": LED3 (red)
AS-Interface
Voltage range: 26,5...31,6 V
Max. power input: <= 150 mA
Input delay time: < 1 s
AS-Interface specification: V3.0
Supply of
solenoid valves: pwm-signals from
electronic module
Short-circuit protection: yes
Excess voltage protection: 100mA
Induction protection: yes
Status indication of
outputs: LED on board
Response time of
watchdog: --- (watchdog not activated)
Short-circuit or excess voltage of actuator supply or
cable break at valves is signalled to the master via the
peripheral failure bit (profile Profil S-7.A.*.Eonly).
Simultaneously LED3 flashes according to AS-Interface
specification alternately red/green.
Supply of sensors: 5 VDC (+/-5%)
Note: The sensor inputs and the
peripheral supply must not
be connected with installation-
GND.
Connecting terminals: conductor cross section
0,5-1,5 mm²
(with conductor sleeve)
complying with AWG 20-16
20
APV_CU4 AS-i_UK-3_072012.qxp
Control Unit
CU4 AS-interface
Instruction Manual: UK-3
UKAPV
6. Electronic module
6.5. Connections
Sensors to detect the valve positions:
Internal sensors: Hall effect sensors,
APV type H 320385
UB 4,75-5,25 VDC
operating distance according to
APV specification
External sensors: Inductive proximity switches,
APV type H 208844
UB 4,75-5,25 VDC
operating distance according to
APV specification
21 Control Unit
CU4 AS-interface
Instruction Manual: UK-3
APV_CU4 AS-i_UK-3_072012.qxp
UKAPV
Valve Open
Valve Closed
Power Diagnose
Solenoid
○ upper seat
○○ lower seat
Solenoid Main
1
2
3
6.6. LED indicators
6. Electronic module
External luminous displays
Valve Open colour: green,
permanent lightvalve in open position
Valve Closed colour: orange,
permanent lightvalve in closed position
Valve Open colour: green, flashingBridge missing at terminals
10, 11, 12 Valve Closed colour: orange, flashing
Power Diagnose colour: green,
permanent lightoperating voltage at module - faultless
colour: red /green
AS-i status + peripheral failure, e.g. short-
circuit, excess voltage, cable break
(profile S-7.A.*.E only)
colour: red,
permanent lightCommunication failure
Solenoid Main colour: blue,
permanent light1st solenoid valve (1) controlled
Solenoid Main○ upper seat○○ lower seat
colour: blue, 1 blink 2nd solenoid valve (2) controlled
colour: blue, 2 blinks 3rd solenoid valve (3) controlled
colour: blue, 1 blinksolenoid valve
2nd and 3rd (2) + (3) controlled
Internal luminous displays
Luminous
diode1 1st solenoid valve (1) controlled
Luminous
diode2 2nd solenoid valve (2) controlled
Luminous
diode3 3rd solenoid valve (3) controlled
22
APV_CU4 AS-i_UK-3_072012.qxp
Control Unit
CU4 AS-interface
Instruction Manual: UK-3
UKAPV
7. Feedback unit
7.1. General terms
For the internal registration of the valve position indication,
the feedback unit with 2 Hall effect sensors is applied. It is used
when single seat and butterfly valves are installed.
The control of these sensors is effected by magnets assembled
on the valve shaft rod. The Hall effect sensors are installed on a
movable threaded rod. By means of this assembly, the sensors
can be adjusted via a large range, in accordance with the valve
stroke.
7.2. Sensors
Hall effect sensors, APV type H 320385
UB 4,75-5,25 VDC
operating distance according to SPX specification
7.3. Adjustment of valve position feedback
By turning of the adjustment screws on which the Hall effect
sensors are installed, the sensors can be moved into the
respectively required position to detect the valve position.
The o-rings on the adjusting srews prevent unintended
ccidental displacement of these positions. After the installation
of the control unit, check the correct adjustment of the position
of the Hall sensor.
7.4. Use of external sensors
Instead of the internal Hall effect sensors, also 2 external proximity
switches can be connected to the CU4 DC, e.g. for the
valve position indication at double seat valves.
Proximity switch APV Type H208844
UB 4,75-5,25 VDC
Operating distance according to SPX specification
Hall effect sensor
adjustment screws
23 Control Unit
CU4 AS-interface
Instruction Manual: UK-3
APV_CU4 AS-i_UK-3_072012.qxp
UKAPV
8.1. Turning actuator, e.g. for butterfly valves
Caution! The permanent magnet is made of fragile material and must be
protected against mechanical load . – Risk of fracture!
The magnetic fields can damage or delete data carrier or
influence electronic and mechanic components.
Assembly of the Control Unit on the valve
1. Assembly of the adapter on the turning actuator.
Fasten with 3 screws.
See to the right positioning of the o-rings on the lower side
of the adapter and in the groove of the air transfer stud.
2. Install operating cam with shaft rod prolongation.
Secure with Loctite semi-solid and fasten it.
3. Place the control unit via the operating cam onto the adapter.
Observe alignment.
4. Attach the clamp rings and fasten them with the screws.
8. CU Assembly and Start-up
!
operating cam with
permanent magnet
CU cover
CU base with electronic
module, sensor tower and
solenoid valves
clamp ring
fastening screws
adapter
turning actuator
24
APV_CU4 AS-i_UK-3_072012.qxp
Control Unit
CU4 AS-interface
Instruction Manual: UK-3
UKAPV
8.1.1. Pneumatic connection
Supply air:CAUTION Shut off the compressed air supply before connecting
the air hose!
See that the air hose is professionally cut to length. Use a hose
cutter for this purpose.
Pneumatic air for valve actuator:For the assembly of the control unit on the turning actuator with
integrated air transfer, air hosing between the control unit and
the actuator is not necessary.
Exhaust air:As a standard, the exhaust air connection is equipped with a
silencer. If required, the silencer can be removed and the exhaust
air can be hosed separately when it must be led off to the exterior,
for example.
8.1.2. Electric connection
CAUTION Electric connections shall only be carried out by
qualified personnel.
See to a professional execution and installation
of the AS-interface network.
Observe the Safety Instructions specified in chapter 2.
!
8. CU Assembly and Start-up
25 Control Unit
CU4 AS-interface
Instruction Manual: UK-3
APV_CU4 AS-i_UK-3_072012.qxp
UKAPV
lever
solenoid valve
8.1.3. Start-up
After proper assembly and installation of the control unit,
start-up can be undertaken as described below:
1. Switch on the air supply.
2. Switch on the voltage supply.
3. Check the solenoid valves by turning the handle on the
upper side of the valve by 90°.
4. Check the valve position indicator and adjust feedbacks for
open and closed valve position as described below.
For valves in normally closed (air-to-raise, spring-to-lower)/normally open (air-to-lower, spring-to-raise) design withturning actuator, the following allocation applies:
Closed valve position feedback – sensor 1 controlled
For the adjustment, Hall sensor 1 with non-controlled (controlled)solenoid valve 1 is moved into the required position by turning the
adjustment screw 1. The LED Valve Closed lights up.
Open valve position feedback – sensor 2 controlled
For the adjustment of Hall sensor 2, at first, the (non-controlled)solenoid valve 1 is controlled. This can optionally be made
manually or electrically. The open valve position and the
corresponding feedback can be adjusted. This is undertaken
by turning the adjustment screw 2 until the required position is
reached and the LED Valve Open lights up.
Observe the switching hysteresis of the Hall effect sensors!
Therefore, adjust the switch-point of the sensors with
overlap in order to permit small variations and, thus,
to prevent failures!
8. CU Assembly and Start-up
26
APV_CU4 AS-i_UK-3_072012.qxp
Control Unit
CU4 AS-interface
Instruction Manual: UK-3
UKAPV
8. CU Assembly and Start-up
8.2. Single seat valves
CAUTION The permanent magnet is made of fragile material and must be
protected against mechanical load . – Risk of fracture!
The magnetic fields can damage or delete data carrier or
influence electronic and mechanic components.
Assembly of the Control Unit on the valve
1. Assembly of the adapter on the single seat valve.
Fasten with 4 screws.
2. Secure operating cam with Loctite semi-solid and fasten it.
3. Place the control unit via the operating cam onto the adapter.
Observe alignment.
4. Attach the clamp rings and fasten them with the screws.
!
CU cover
clamp ring
fastening screws
adapter
actuator
CU base with electronic
module, sensor tower and
solenoid valves
operating cam with
permanent magnet
27 Control Unit
CU4 AS-interface
Instruction Manual: UK-3
APV_CU4 AS-i_UK-3_072012.qxp
UKAPV
8.2.1. Pneumatic connection
Supply air:CAUTION Shut off the compressed air supply before connecting
the air hose!
See that the air hose is professionally cut to length. Use a hose
cutter for this purpose.
Pneumatic air for valve actuator:Connect the pneumatic air connection Y1 with the valve actuator.
- For the CU41N (with logic NOT element), the pneumatic air
connection N must be connected with the spring side of
the actuator.
See to the spring side of the actuator during the assembly of the
pressure-reducing valve.
Exhaust air:As a standard, the exhaust air connection is equipped with a
silencer. If required, the silencer can be removed and the exhaust
air can be hosed separately when it must be led off to the exterior,
for example.
8.2.2. Electric connection
CAUTION Electric connections shall only be carried out by
qualified personnel.
See to a professional execution and installation
of the AS-interface network.
Observe the Safety Instructions specified in chapter 2.
!
8. CU Assembly and Start-up
28
APV_CU4 AS-i_UK-3_072012.qxp
Control Unit
CU4 AS-interface
Instruction Manual: UK-3
UKAPV
lever
solenoid valve
8.2.3. Start-up
After proper assembly and installation of the control unit, start-up
can be undertaken as described below:
1. Switch on the air supply.
2. Switch on the voltage supply.
3. Check the solenoid valves by turning the handle on the upper side
of the valve by 90°.
4. Check the valve position indicator and adjust feedbacks for
open and closed valve position as described below.
For single seat valves in normally closed (normally open)the following allocation applies:
Closed valve position feedback – sensor 1 controlled
For the adjustment, Hall sensor 1 with non-controlled (controlled)solenoid valve 1 is moved into the required position by turning the
adjustment screw 1. The LED Valve Closed lights up.
Open valve position feedback – sensor 2 controlled
For the adjustment of Hall sensor 2, at first, the (non-controlled)solenoid valve 1 is controlled. This can optionally be made
manually or electrically. The open valve position and the
corresponding feedback can be adjusted. This is undertaken
by turning the adjustment screw 2 until the required position is
reached and the LED Valve Open lights up.
Observe the switching hysteresis of the Hall effect sensors!
Therefore, adjust the switch-point of the sensors with
overlap in order to permit small variations and, thus,
to prevent failures!
8. CU Assembly and Start-up
29 Control Unit
CU4 AS-interface
Instruction Manual: UK-3
APV_CU4 AS-i_UK-3_072012.qxp
UKAPV
8.3. Double seat valves
Assembly of the Control Unit on the valve
1. Assembly of the adapter on the double seat valve.
Fasten with 4 screws.
2. Align air connections of the control unit to the valve actuator.
3. Place the control unit onto the adapter.
Observe alignment!
4. Attach the clamp rings and fasten them with the screws.
5. Assemble the external proximity switches at the actuator.
8. CU Assembly and Start-up
external
proximity switches
feedback 1 for
closedvalve position
feedback 2 for
openvalve position
CU cover
CU41/CU43
clamp ring
fastening screws
adapter
air actuator
seat lift cylinder
spring cylinder
30
APV_CU4 AS-i_UK-3_072012.qxp
Control Unit
CU4 AS-interface
Instruction Manual: UK-3
UKAPV
8. CU Assembly and Start-up
8.3.1. Pneumatic connection
Supply air:
CAUTION Shut off the compressed air supply before connecting
the air hose!
See that the air hose is professionally cut to length. Use a hose
cutter for this purpose.
Pneumatic air to valve actuator:
Connect pneumatic air connection Y1 with the valve
actuator. Main actuator
Connect pneumatic air connection Y2 with the valve
actuator. (seat lifting - upper valve seat)
Connect pneumatic air connection Y3 with the valve
actuator. (seat lifting – lower valve seat)
Exhaust air:
As a standard, the exhaust air connections A1 and A2 are
equipped with a silencer. If required, the silencer can be removed
and the exhaust air can be hosed separately when it must be led
off to the exterior, for example.
8.3.2. Electric connection
CAUTION Electric connections shall only be carried out by
qualified personnel.
See to a professional execution and installation
of the AS-interface network.
Observe the Safety Instructions specified in chapter 2.
8.3.3. Connection of external proximity switches
The electric connection of the proximity switches specified by
SPX is undertaken according to the terminal layout described in
chapter 6.1.
The mechanic assembly of the proximity switches is carried out
at the actuator of the corresponding double seat valves.
Observance of the operating manual for double seat valves
is essential!
!
31 Control Unit
CU4 AS-interface
Instruction Manual: UK-3
APV_CU4 AS-i_UK-3_072012.qxp
UKAPV
8. CU Assembly and Start-up
lever
solenoid valve
8.3.4. Start-up
After proper assembly and installation of the control unit, start-up
can be undertaken as described below:
1. Switch on the air supply.
2. Switch on the voltage supply.
3. Check the solenoid valves by turning the handle on the upper
side of the valve by 90°.
4. Check the valve position indicator.
The proximity switches are installed at the double seat valves
with a mechanical stop.
Adjustment is not required!
The following allocation applies for double seat valves:
Closed valve position feedback – sensor 1 controlled
Open valve position feedback – sensor 2 controlled
Check the proper fit of the proximity switches to provide for
the accurate transfer of the signals for the corresponding
valve position.
8.4 Replacement of a CU3 control unit
All CU41 variants can substitute a CU3 control unit without
changing the signal routing. When replacing the CU3, the larger
dimensions of the CU4 control unit must, however, be considered.
If a CU43 is to replace a CU33 control unit, the change of the seat
lifting signals must be observed.
The following table shows the details.
In order to prevent the activation of the wrong seat lift after CU
replacement, the following adaptions can be carried out:
- Change in the control software. – or -
- The interchange of the electrical connections of the pneumatic
valves 2 and 3 at the electronic module of CU43. In this case, the
signals of CU43 as well as of CU33 can be controlled.
The air hoses leading to the actuators must not be
exchanged. For the lower seat lift, the CU is equipped with a
separate exhaust air channel due to the larger volume of the
actuator. A mix-up of the air hoses can lead to disruption in
operation.
AS-Interface
output data bit CU33 CU43
DO0 main valve main valve
DO1 lower seat lifting upper seat lifting
DO2 upper seat lifting lower seat lifting
32
APV_CU4 AS-i_UK-3_072012.qxp
Control Unit
CU4 AS-interface
Instruction Manual: UK-3
UKAPV
Assembly/disassembly - adapter on valve actuator:
• hexagon socket wrench 6 mm
• screwdriver 4mm
Assembly/disassembly – CU on adapter:
• hexagon socket wrench 3 mm
Assembly/disassembly – electronic module:
• torx wrench TX20
• screwdriver 3.5 mm
Assembly/disassembly – feedback unit:
• torx wrench TX15
Assembly/disassembly – electronic modules:
• torx wrench TX20
Assembly/disassembly – air connections:
• jaw wrench M13
Assembly/disassembly – pressure relief valve:
• torx wrench TX10
Loctite semi-solid
hexagon socket wrench
torx wrenchjaw wrench
screwdriver
9. Accessories and Tools
33 Control Unit
CU4 AS-interface
Instruction Manual: UK-3
APV_CU4 AS-i_UK-3_072012.qxp
UKAPV
10. Disassembly
10.1. DismantlingBefore disassembly, verify the following items:
• The valve must be in safety position and must not be controlled!
• Shut off air supply!
• Cut off current to control unit, i.e. interrupt the supply voltage!
Solenoid valve (4, 5, 6)+ Open the CU cover by turning in anticlockwise direction.
+ Release the plug connection at the electronic module for the
corresponding solenoid valve.
+ Release and remove the 2 screws (20) TX20.
+ Replace the solenoid valve.
+ Assembly in reverse order. See to a proper fit of the flat seal!
Electronic module (2)Before releasing the cable connections make sure that all lines
are de-energised!
+ Open the CU cover by turning in anticlockwise direction.
+ Release the plug connection of the solenoid valves.
+ Release the cable from the terminal strip, all terminals 1-15.
+ Release and remove the 3 screws (20) TX20.
+ Replace the electronic module.
+ Assembly in reverse order.
Feedback unitBefore releasing the cable connections make sure that all lines
are de-energised!
+ Open the cover.
+ Release the cable for the Hall effect sensors from the terminal
strip, terminals 3-8.
+ Release the clamp ring and lift the CU4 from the adapter.
+ Remove the 4 screws (9) TX15 at the lower side of the
CU base (1).
+ Take out the feedback unit to the bottom.
Hall effect sensors The Hall effect sensors can only be replaced at the dismantled
feedback unit.
+ Remove the 3 screws (14) TX10.
+ Remove the tower lid (13).
+ Remove the o-rings (11).
+ Dismantle the sensors by turning of the adjusting screw (12).
To simplify adjustment of feedbacks:
+ Mark the position of the sensor on the adjusting screw!
+ Assembly in reverse order.
+ Check the correct position of the Hall effect sensors and their
functions as described in chapter 8 CU assembly and start-up.
Hall effect sensors
13
11
14
14
12
34
APV_CU4 AS-i_UK-3_072012.qxp
Control Unit
CU4 AS-interface
Instruction Manual: UK-3
UKAPV
11. Trouble Shooting
F a i l u r e R e m e d y
Valve position is not indicated. Re-adjust Hall sensors.
Check fastening of magnetic operating cam.
Check cabeling of the Hall sensors to the electronic
module.
Feedback via proximity switches is missing Check positioning of proximity switches.
Check operating voltage.
Check cabeling to the electronic module.
LED indication is missing Check operating voltage.
Check cabeling to the electronic module.
LEDs 'valve open' and 'valve closed' are flashing No bridge between the terminals 10, 11 and 12.
Install the corresponding bridge.
Control Unit CU41 installed on Butterfly valves
Movement of valve flap is missingwith actuated solenoid valve.
Check if right control unit is installed.
Check label in type window of control unit:
CU41-T-AS-interface (1 EMV/solenoid valve)
Check valve movement with manual at solenoid valve.
Check cabeling between electronic module and solenoid
valve.
Check compressed air (min. 6 bar).
Bore for transfer of control air to turning actuator must be
open.
Air leakage at lower side of adapter. Check o-rings of adapter.
35 Control Unit
CU4 AS-interface
Instruction Manual: UK-3
APV_CU4 AS-i_UK-3_072012.qxp
UKAPV
F a i l u r e R e m e d y
Control Unit CU41 installed on Single seat and Double seat valves
Valve position movement is missing
with actuated solenoid valve.
Check if right control unit is installed.
Check label in type window of control unit:
CU41-S-AS-interface (1 EMV/solenoid valve)
Check valve movement with manual at solenoid valve.
Check cabeling between electronic module and solenoid
valve.
Check compressed air (min. 6bar).
Check control air connection between the CU41 and the
valve actuator.
Control Unit CU43 installed on Double seat valves
Valve position movement is missing
with actuated solenoid valve.
Check if right control unit is installed.
Check label in type window of control unit:
CU43-M-AS-interface (3 EMV/solenoid valves)
Check valve movement with manual at solenoid valve.
Check cabeling between electronic module and solenoid
valve.
Check compressed air (min. 6bar).
Check control air connection between the CU43 and the
DA3 valve actuator.
11. Trouble Shooting
12. Spare Parts Lists
The reference numbers of spare parts for the different
control unit designs and adapters are included in the
attached spare parts drawings with corresponding lists.
CU4 AS-interface RN 01.044.5
CU4 adapter RN 01.044.3
When you place an order for spare parts, please indicate the
following data:
- number of parts required
- reference number
- parts designation
Data are subject to change.
SPX Flow Technology Rosista GmbH
Zechenstraße 49
D-59425 Unna, Germany
P: (+49) (0) 2303-108-0
F: (+49) (0) 2303-108-210
SPX reserves the right to incorporate the latest design and material
changes without notice or obligation.
Design features, materials of construction and dimensional data, as
described in this bulletin, are provided for your information only and
should not be relied upon unless confirmed in writing. Please contact
your local sales representative for product availability in your region.
For more information visit www.spx.com.
ISSUED 02/2013 - Translation of original manual
COPYRIGHT ©2011 SPX Corporation
CU4 AS-interface CONTROL UNIT
Blatt 1 von 4
RN 01.044.5
06/10D.Schulz
SPX Flow Technology Rosista GmbH D-59425 Unna Germany
CU4 AS - Interface
D.Schulz
09/10Datum:
Name:
Geprüft:
Ersatzteilliste: spare parts list
05/10D.Schulz
Wei
terg
abe
sow
ie V
ervi
elfä
ltigu
ng d
iese
r U
nter
lage
, Ver
wer
tung
und
Mitt
eilu
ngih
res
Inha
lts n
icht
ges
tatte
t, so
wei
t nic
ht s
chrif
tlich
zug
esta
nden
. Ver
stoß
verp
flich
tet z
um S
chad
ense
rsat
z un
d ka
nn s
traf
rech
tlich
e F
olge
n ha
ben
(Par
agra
ph 1
8 U
WG
, Par
agra
ph 1
06 U
rhG
). E
igen
tum
und
alle
Rec
hte,
auc
hfü
r P
aten
tert
eilu
ng u
nd G
ebra
uchs
mus
tere
intr
agun
g, v
orbe
halte
n. A
PV
Ros
ista
Gm
bH.
08-4
6-79
3/93
08-4
6-79
4/93
08-4
6-79
5/93
08-4
6-79
6/93
H33
0632
H33
0626
H33
0627
H33
0628
H33
0629
H33
0630
H33
0631
08-4
6-73
0/93
08-4
6-73
1/93
H33
0604
H33
0605
08-4
6-74
0/93
08-4
6-74
1/93
H33
0619
H31
9857
08-4
6-59
5/93
H32
0388
1C
U4
E-M
odul
Asi
Sta
ndar
d 31
sl.
(1/4
"OD
) kp
l.
CU
4 E
-Mod
ul A
si S
tand
ard
31 s
l. (1
/4"O
D)
cpl.
08-4
6-73
2/93
08-4
6-79
1/93
08-4
6-79
2/93
08-4
6-73
3/93
08-4
6-73
4/93
H33
0606
H33
0607
H33
0608
08-4
6-73
5/93
08-4
6-73
6/93
H33
0609
H33
0610
08-4
6-74
2/93
08-4
6-74
3/93
08-4
6-74
4/93
08-4
6-74
5/93
08-4
6-74
6/93
H33
0611
H33
0612
H33
0613
H33
0614
H33
0615
H33
0616
H33
0617
08-4
6-78
0/93
---
--
08-4
6-56
4/93
H32
0389
H31
9950
---
--
---
--
08-4
6-59
8/93
08-4
6-78
1/93
H32
4761
08-4
6-57
9/93
H31
9868
---
--
08-4
6-57
8/93
08-4
6-58
0/93
H31
9952
PA
6.6
GF
30
PP
S
PA
12 G
F30
H31
995108
-46-
553/
93
CU
4 A
S-i
exte
nded
62
slav
es c
pl. (
1/4"
OD
)08
-45-
132/
93C
U4
AS
-i ex
tend
ed 6
2 sl
aves
kpl
. (1/
4"O
D)
08-4
5-11
1/93
H32
0468
08-4
5-13
0/93
08-4
5-11
2/93
H32
0469
08-4
5-25
0/93
08-4
5-25
1/93
08-4
5-25
2/93
08-4
5-25
3/93
08-4
6-59
6/93
08-4
6-78
2/93
WS
-Nr.
ref.
-no.
Mat
eria
l
Ers
atzt
eilli
ste:
spa
re p
arts
list
CU
4 A
S -
In
terfa
ce
06/1
009
/10
Gep
rüft
:
CU
4 A
S-i
exte
nded
62
slav
es k
pl. (
6x1)
CU
4 A
S-i
exte
nded
62
slav
es c
pl. (
6x1)
01/1
3D
.Sch
ulz
D.S
chul
zT
rytk
o
H32
0472
08-4
5-11
6/93
H32
0473
Dat
um:
RN
01
.04
4.5
Bla
tt2
Nam
e:
Gep
rüft
:
pos.
Mengequantity
Bes
chre
ibun
g
mat
eria
l
von
4
---
--
08-4
5-13
5/93
WS
-Nr.
ref.
-no.
WS
-Nr.
ref.
-no.
CU
43-M
CU
43-S
Dat
um:
05/1
0N
ame:
D.S
chul
z
WS
-Nr.
ref.
-no.
08-4
5-11
4/93
4
1
item
desc
riptio
n
1 1
751
61
Mag
netv
entil
bloc
k 3
EM
VP
PS
solin
oid
valv
e 3
EM
V
---
--
---
--
CU
4 S
enso
rtow
erP
A12
CU
4 S
enso
rtow
er
CU
4 E
-Mod
ul A
si s
tand
ard
31 s
lave
s
31
CU
4 H
aube
kpl
.
1 1
CU
4 ca
p cp
l.
CU
4 E
-Mod
ul A
si S
tand
ard
31 s
lave
s
Mag
netv
entil
bloc
k 1
EM
V +
NO
T-E
lem
ent
PP
S
1M
agne
tven
tilbl
ock
1 E
MV
soni
noid
val
ve 1
EM
V
solin
oid
valv
e 1
EM
V +
NO
T-e
lem
ent
11
CU
4 E
-Mod
ul A
si e
xt. 6
2 sl
av. (
1/4"
OD
) kp
l.C
U4
E-M
odul
Asi
ext
. 62
slav
. (1/
4"O
D)
cpl.
CU
4 E
-Mod
ul A
si e
xten
ded
62 s
lave
s C
U4
E-M
odul
Asi
ext
ende
d 62
sla
ves
CU
4 B
ase
CU
4 B
ase
CU
4 A
S-i
Sta
ndar
d 31
sla
ves
kpl.
(1/4
"OD
)
CU
4 A
S-i
Sta
ndar
d 31
sla
ves
kpl.
(6x1
)C
U4
AS
-i st
anda
rd 3
1 sl
aves
cpl
. (6x
1)
CU
4 A
S-i
stan
dard
31
slav
es c
pl. (
1/4"
OD
)
CU
41N
-S
WS
-Nr.
ref.
-no.
---
--
08-4
5-11
0/93
H32
0467
CU
41-S
CU
41-T
08-4
6-65
9/93
H33
0623
H32
0471
WS
-Nr.
ref.
-no.
WS
-Nr.
ref.
-no.
CU
41-M
08-4
5-11
5/93
CU
41N
-T
H33
0622
08-4
5-11
3/93
08-4
6-78
6/93
08-4
6-78
3/93
08-4
6-78
4/93
08-4
6-78
5/93
H33
0620
H33
0621
H32
4666
H32
4667
H32
4668
H32
4669
H32
4670
H32
4673
H32
4674
H32
4678
08-4
5-25
4/93
08-4
5-25
5/93
H32
0470
08-4
5-13
6/93
H32
4671
H32
4672
08-4
5-13
1/93
08-4
5-25
6/93
08-4
5-13
3/93
08-4
5-13
4/93
H32
4687
H32
4679
08-4
5-27
2/93
08-4
5-27
3/93
08-4
5-27
4/93
08-4
5-27
5/93
08-4
5-27
6/93
H32
4675
H32
4676
H32
4677
H31
9854
08-4
6-55
2/93
08-4
6-55
3/93
H32
4682
H32
4683
H32
4684
H32
4685
H32
4686
08-4
6-55
4/93
1C
U4
E-M
odul
Asi
ext
. 62
slav
es (
6x1)
kpl
.C
U4
E-M
odul
Asi
ext
. 62
slav
es (
6x1)
cpl
.
SP
X F
low
Tec
hnol
ogy
Ros
ista
Gm
bH D
-594
25 U
nna
Ger
man
y
H32
4688
08-4
5-27
0/93
08-4
5-27
1/93
H31
9853
H31
9854
H31
9855
CU
4 E
-Mod
ul A
si S
tand
ard
31 s
lav.
(6x
1) k
pl.
CU
4 E
-Mod
ul A
si s
tand
ard
31 s
lav.
(6x
1) c
pl.
H33
0624
H33
0625
08-4
6-79
0/93
08-4
6-55
2/93
08-4
6-55
6/93
H31
9853
H32
4760
H32
5602
08-4
6-59
9/93
2.0
2.01
2.02
2.1
2.11
2.12
Wei
terg
abe
sow
ie V
ervi
elfä
ltigu
ng d
iese
r U
nter
lage
, Ver
wer
tung
und
Mitt
eilu
ngih
res
Inha
lts n
icht
ges
tatt
et, s
owei
t ni
cht s
chri
ftlic
h zu
gest
ande
n. V
erst
oßve
rpfli
chte
t zum
Sch
aden
sers
atz
und
kann
str
afre
chtli
che
Fol
gen
habe
n(P
arag
raph
18
UW
G, P
arag
raph
106
Urh
G).
Eig
entu
m u
nd a
lle R
echt
e, a
uch
für
Pat
ente
rtei
lung
und
Geb
rauc
hsm
uste
rein
trag
ung,
vor
beha
lten.
AP
V R
osis
ta G
mbH
.
08-6
0-75
0/93
H20
8825
08-6
0-81
1/93
---
--
---
--
H31
2732
08-6
0-75
0/93
H20
8825
08-6
0-81
1/93
---
--
---
-- 08
-60-
811/
93H
3127
32 -
----
-
----
08-6
0-05
1/99
---
--
H32
0482
08-6
0-05
1/99
---
--
---
--
08-6
3-24
1/99
08-6
0-75
0/93
H20
8825
---
--
---
--
H32
0482
---
--
---
--
H20
8644
65-0
3-29
0/13
---
--
65-0
3-29
0/13
---
--
65-0
3-29
0/13
---
--
---
--
58-0
6-04
3/83
---
--
---
--
08-4
6-58
1/93
H32
0385
08-4
6-58
1/93
H32
0385
---
--
H32
0385
08-4
6-58
1/93
H32
0401
65-1
7-12
2/13
H32
0364
---
--
---
--
---
--
---
--
---
--
Bla
tt3
08-4
6-56
5/93
---
--
08-4
6-56
5/93
H31
9869
H31
9869
D.S
chul
zT
rytk
o06
/10
09/1
0
RN
01
.04
4.5
58-0
6-21
8/83
4 x
H32
0363
05/1
0D
atum
:
von
4
Gep
rüft
:
CU
4 A
S -
In
terfa
ce
Ers
atzt
eilli
ste:
spa
re p
arts
list
01/1
3D
.Sch
ulz
Nam
e:
Nam
e:D
.Sch
ulz
H31
9869
---
--
H20
8644
H32
0361
Dat
um:
58-0
6-04
3/83
---
--
H32
0482
H31
2732
1.43
01 /
PA
1.43
01 /
PA
W-V
ersc
hrau
bung
G1/
8" 1
/4"O
DE
lbow
con
nect
or G
1/8"
1/4
" O
DW
-Ver
schr
aubu
ng G
1/8"
6x1
14 161
item
15.1
13P
A12
Ms
/ ver
n.
1.43
01 /
PA
Ms
/ ver
n.co
nnec
tor
self
lock
edW
-Ver
schr
aubu
ng G
1/8"
6x1
1.43
01 /
PA
H32
0551
1.43
01 /
PA
---
--
pos.
1
122
11 15.2
Mat
eria
l
quantity
Bes
chre
ibun
g
Menge
mat
eria
l
12
Zyl
.-S
chra
ube
M4x
100
A2-
50cy
l. S
crew
M4x
100de
scrip
tion
---
--
---
--
Elb
ow c
onne
ctor
G1/
8" 6
x1
17
W-V
ersc
hrau
bung
G1/
8" 1
/4"O
DE
lbow
con
nect
or G
1/8"
6x1
17.2
1
Elb
ow c
onne
ctor
G1/
8" 1
/4"
OD
Elb
ow c
onne
ctor
G1/
8" 1
/4"
OD
CU
41-T
65-1
7-11
0/13
CU
41-S
H32
0361
08-4
6-56
5/93
H31
2732
---
--
---
--
08-6
0-05
1/99
---
--
Gep
rüft
:
plug
G1/
8"
CU
41N
-T
WS
-Nr.
ref.
-no.
WS
-Nr.
ref.
-no.
58-0
6-04
3/83
NB
R
Ms
/ ver
n.pl
ug G
1/8"
A2
H20
8644
---
--
H32
0361
WS
-Nr.
ref.
-no.
CU
41-M
CU
41N
-S
Ver
schr
aubu
ng s
elbs
tabs
perr
end
O-R
ing
3x2
Blin
dsto
pfen
G1/
8"
Blin
dsto
pfen
G1/
8"1
O-r
ing
3x2
CU
4 T
ower
abde
ckun
gC
U4
tow
erco
wer
Ejo
t Del
ta P
T S
chra
ube
WN
5452
30x
10E
jot D
elta
PT
scr
ew W
N54
52 3
0x10
Ejo
t Del
ta P
T s
crew
WN
5452
35x
149
4E
jot D
elta
PT
Sch
raub
e W
N54
52 3
5x14
102
Hal
l-Sen
sor
Hal
l-sen
sor
81
O-R
ing
45,6
x 2
,4N
BR
O-r
ing
45,6
x 2
,4
---
--
---
--
WS
-Nr.
ref.
-no.
---
--
---
--
A2
1
W-V
ersc
hrau
bung
G1/
8" 6
x108
-60-
750/
93H
2088
25
---
--
08-6
0-81
1/93
17.1
11.
4301
/ P
A
08-6
0-75
0/93
08-6
0-81
1/93
H31
2732
WS
-Nr.
ref.
-no.
Elb
ow c
onne
ctor
G1/
8" 6
x1W
-Ver
schr
aubu
ng G
1/8"
1/4
"OD
CU
43-M
CU
43-S
SP
X F
low
Tec
hnol
ogy
Ros
ista
Gm
bH D
-594
25 U
nna
Ger
man
y
WS
-Nr.
ref.
-no.
WS
-Nr.
ref.
-no.
H20
8825
Wei
terg
abe
sow
ie V
ervi
elfä
ltigu
ng d
iese
r U
nter
lage
, Ver
wer
tung
und
Mitt
eilu
ngih
res
Inha
lts n
icht
ges
tatt
et, s
owei
t ni
cht s
chri
ftlic
h zu
gest
ande
n. V
erst
oßve
rpfli
chte
t zum
Sch
aden
sers
atz
und
kann
str
afre
chtli
che
Fol
gen
habe
n(P
arag
raph
18
UW
G, P
arag
raph
106
Urh
G).
Eig
entu
m u
nd a
lle R
echt
e, a
uch
für
Pat
ente
rtei
lung
und
Geb
rauc
hsm
uste
rein
trag
ung,
vor
beha
lten.
AP
V R
osis
ta G
mbH
.
Wei
terg
abe
sow
ie V
ervi
elfä
ltigu
ng d
iese
r U
nter
lage
, Ver
wer
tung
und
Mitt
eilu
ngih
res
Inha
lts n
icht
ges
tatt
et, s
owei
t ni
cht s
chri
ftlic
h zu
gest
ande
n. V
erst
oßve
rpfli
chte
t zum
Sch
aden
sers
atz
und
kann
str
afre
chtli
che
Fol
gen
habe
n(P
arag
raph
18
UW
G, P
arag
raph
106
Urh
G).
Eig
entu
m u
nd a
lle R
echt
e, a
uch
für
Pat
ente
rtei
lung
und
Geb
rauc
hsm
uste
rein
trag
ung,
vor
beha
lten.
AP
V R
osis
ta G
mbH
.
---
--
---
--
08-6
0-76
6/93
08-6
0-05
3/93
H32
4895
---
--
---
--
---
--
---
--
H32
0371
---
--
---
--
08-4
6-04
0/93
H32
037108
-60-
751/
93H
2088
26
08-4
6-03
7/93
58-0
6-58
3/83
H32
0402
CU
4 ai
r fil
ter
PA
scre
wed
cab
le g
land
M20
x1,5
cab
le 2
x ø
5
PA
PP
S
A2
Ejo
t Del
ta P
T S
chra
ube
WN
5452
40x
16E
jot D
elta
PT
scr
ew W
N54
52 4
0x16
Sch
alld
ämpf
erso
und
redu
cer
08-6
0-76
9/93
H20
8844
---
--
---
--
08-6
0-76
9/93
08-4
6-04
1/93
H32
0272
H20
8844
---
--
---
--
---
--
08-6
0-75
1/93
H20
8826
RN
01
.04
4.5
von
4
281
Dru
ckre
duzi
erve
ntil
Ms
/ ver
n.pr
essu
re r
educ
e va
lve
272
Initi
ator
Ni5
K11
K-A
N 5
X/5
prox
imity
sw
itch
Ni5
K11
K-A
N 5
X/5
CU
4 Lu
ftfilt
er
W-V
ersc
hrau
bung
G1/
8" 1
/4"O
DE
lbow
con
nect
or G
1/8"
1/4
" O
D
261
Kab
elve
rsch
raub
ung
M20
x1,5
Kab
el 2
x ø
5sc
rew
ed c
able
gla
nd M
20x1
,5 c
able
ø5-
91
Kab
elve
rsch
raub
ung
M20
x1,5
Kab
el ø
5-9
25
H32
0352
NB
R
1C
U4
Übe
rstr
ömve
ntil
CU
4 pr
essu
re r
elie
f val
ve
241
O-R
ing
120,
32 x
2,6
2O
-rin
g 12
0,32
x 2
,62
23
67-0
1-00
3/13
H79
576
221
Sch
eibe
A 3
,2 D
IN90
21A
2w
ashe
r A
3,2
DIN
9021
67-0
1-00
1/12
H32
0404
213
Sch
eibe
ø4,
3 D
IN12
5w
ashe
r ø
4,3
DIN
125
Ms
/ ver
n.
CU
41-M
CU
41N
-S
1.43
01 /
PA
05/1
001
/13
09/1
0
---
--
H31
2732
08-6
0-75
0/93
H20
8825
08-6
0-81
1/93
WS
-Nr.
ref.
-no.
WS
-Nr.
ref.
-no.
Mat
eria
l
17.3
1
W-V
ersc
hrau
bung
G1/
8" 6
x1E
lbow
con
nect
or G
1/8"
6x1
CU
43-M
---
--
---
--
---
--
CU
4 A
S -
In
terfa
ce
Nam
e:D
.Sch
ulz
Gep
rüft
:
1.43
01 /
PA
Dat
um:
4
pos.
Mengequantity
Bes
chre
ibun
g
item
desc
riptio
nW
S-N
r.re
f.-n
o.m
ater
ial
WS
-Nr.
ref.
-no.
Bla
tt
Dat
um:
Gep
rüft
:
181
19.1
1
PE
-por
ös
Ms
/ ver
n.
08-1
0-00
5/93
CU
41-S
CU
41-T
D.S
chul
zD
.Sch
ulz
Try
tko
H32
0223
soun
d re
duce
rS
chal
ldäm
pfer
---
--
CU
41N
-T
A2
H32
0365
65-1
7-13
1/13
Ers
atzt
eilli
ste:
spa
re p
arts
list
205
CU
43-S
WS
-Nr.
ref.
-no.
19.2
1
Nam
e:
08-4
6-04
0/93
WS
-Nr.
ref.
-no.
WS
-Nr.
ref.
-no.
H20
8841
---
--
SP
X F
low
Tec
hnol
ogy
Ros
ista
Gm
bH D
-594
25 U
nna
Ger
man
y
06/1
0
Wei
terg
abe
sow
ie V
ervi
elfä
ltigu
ng d
iese
r U
nter
lage
, Ver
wer
tung
und
Mitt
eilu
ngih
res
Inha
lts n
icht
ges
tatt
et, s
owei
t ni
cht s
chri
ftlic
h zu
gest
ande
n. V
erst
oßve
rpfli
chte
t zum
Sch
aden
sers
atz
und
kann
str
afre
chtli
che
Fol
gen
habe
n(P
arag
raph
18
UW
G, P
arag
raph
106
Urh
G).
Eig
entu
m u
nd a
lle R
echt
e, a
uch
für
Pat
ente
rtei
lung
und
Geb
rauc
hsm
uste
rein
trag
ung,
vor
beha
lten.
AP
V R
osis
ta G
mbH
.
SPX
Flow
Tec
hnol
ogy
Ros
ista
Gm
bH D
-594
25 U
nna
Ger
man
y
RN
01.
044.
3N
ame:
Dat
um:
Ersa
tzte
illist
e: s
pare
par
ts li
stD
atum
:11
/08
01/0
903
/09
Spl
ieth
off
CU
4 Ad
apte
r
Tryt
ko
1B
latt
Sch
ulz
Gep
rüft:
Spl
ieth
off
Spl
ieth
off
11/1
0
Pet
ers
Nam
e:P
eter
sP
eter
s
von
3
Gep
rüft:
Wei
terg
abe
sow
ie V
ervi
elfä
ltigu
ng d
iese
r Unt
erla
ge, V
erw
ertu
ng u
nd M
ittei
lung
ihre
s In
halts
nic
ht g
esta
ttet,
sow
eit n
icht
sch
riftli
ch z
uges
tand
en. V
erst
oßve
rpfli
chte
t zum
Sch
aden
sers
atz
und
kann
stra
frech
tlich
e Fo
lgen
hab
en(P
arag
raph
18
UW
G, P
arag
raph
106
Urh
G).
Eig
entu
m u
nd a
lle R
echt
e, a
uch
für P
aten
terte
ilung
und
Geb
rauc
hsm
uste
rein
tragu
ng, v
orbe
halte
n. A
PV R
osis
ta G
mbH
.
SPX
Flow
Tec
hnol
ogy
Ros
ista
Gm
bH D
-594
25 U
nna
Ger
man
y
Cyl
. Scr
ew M
4x40
O-R
ing
101,
27x2
,62
O-r
ing
101,
27x2
,62
A2-
70
NB
R
Zyte
l HTN
PA
6
08-6
0-90
0/93
08-4
6-56
9/93
08-4
6-56
9/93
65-0
5-04
0/13
65-0
5-04
0/13
58-0
6-49
3/83
58-0
6-49
3/83
08-6
0-90
0/93
----
-
----
- --
---
----
-
----
-
08-6
0-90
0/93
65-0
5-12
9/13
----
- --
---
----
- --
---
----
- --
---
----
- --
---
58-0
6-03
9/83
----
-
58-0
6-03
4/83
----
- H
2086
32
----
- H
3218
97 --
---
H32
1897
----
-
----
- --
---
----
- --
---
H32
0505
H32
0505
----
- --
---
58-0
6-05
9/83
58-0
6-05
9/83
----
- --
---
H20
7570
H22
7150
----
- --
---
----
- --
---
08-4
8-35
5/93
08-4
8-36
1/93
----
- 65
-01-
033/
15 --
---
----
- H
7873
7 --
---
----
- --
---
----
-
----
- --
---
----
- --
---
----
-
----
-
08-6
0-90
0/93
----
- H
7901
2H
7901
2H
3157
60 --
---
----
- --
---
65-0
5-12
0/13
65-0
5-12
0/13
58-0
6-49
3/83
58-0
6-49
3/83
----
- H
3204
79H
3204
79H
3204
79H
3204
79H
3204
79 --
---
08-6
0-90
0/93
65-0
5-04
0/13
65-0
5-04
0/13
58-0
6-49
3/83
58-0
6-49
3/83
H14
8389
H14
8389
H14
8389
H14
8389
H14
8389
H14
8389
08-4
6-56
9/93
08-4
6-56
9/93
65-0
5-04
0/13
65-0
5-04
0/13
H32
0360
H32
0360
H32
0360
H32
0360
H32
0360
H32
0360
08-4
6-57
0/93
08-4
6-57
0/93
08-4
6-56
9/93
08-4
6-56
9/93
H31
9873
H31
9873
H31
9873
H31
9873
H31
9873
H31
9873
H31
9874
H31
9874
H31
9874
----
- --
---
----
- 08
-46-
570/
93 --
---
----
- --
---
H31
9875
H31
9876
----
- --
---
----
- --
---
----
- 08
-46-
571/
9308
-46-
571/
93 --
---
----
- --
---
H31
9875
----
- --
---
----
- --
---
----
- --
---
----
- --
---
08-4
6-57
2/93
08-4
8-60
2/93
H32
1988
H32
0475
H32
1987
H32
0476
08-4
8-61
0/93
11/0
8N
ame:
Pet
ers 08
-48-
601/
9308
-48-
611/
93re
f.-no
.re
f.-no
.
pos.
Menge
Spl
ieth
off
Dat
um:
Ersa
tzte
illist
e: s
pare
par
ts li
st
CU
4 Ad
apte
r
01/0
903
/09
Pet
ers
Gep
rüft:
Spl
ieth
off
Nam
e:
Spl
ieth
off
11/1
0P
eter
sTr
ytko
Sch
ulz
Dat
um:
WS-
Nr.
CU
4 - S
CU
4 - S
min
iC
U4
- TC
U4
- Tm
ax
ref.-
no.
WS-
Nr.
CU
4 - M
WS-
Nr.
CU
4 - S
max
ref.-
no.
Gep
rüft:
1.2
WS-
Nr.
WS-
Nr.
quantity
Besc
hrei
bung
desc
riptio
n
RN
01.
044.
3B
latt
2vo
n3
1.3 9
1
8 101
O-R
ing
6x2
11
Zylin
ders
chra
ube
M4x
40
item 6
4
32
41
2 121
O-R
ing
11x3
O-r
ing
11x3
NB
R
1N
BR
O-r
ing
11x2
----
- --
---
Skt
.sch
raub
e M
5x12
CU
Ada
pter
SW
4 C
U a
dapt
er S
W4
O-R
ing
11x2
----
-
4 --
---
A2-
70H
ex. S
crew
M5x
12
O-r
ing
6x2
15-2
6-05
7/93
----
-
H20
8096
----
- --
---
1Zu
gsta
ngen
verlä
nger
ung
H20
4747
----
- --
---
15-2
6-07
0/93
51
NB
R
PA
6G
uide
rod
exte
nsio
n7
CU
4 M
agne
tsch
altn
ocke
kpl
.C
U4
actu
ater
scr
ew c
pl.
Zyl.s
chra
ube
PA
6.6
GF3
0
2C
U4
Cla
mph
albs
chal
e kp
l.G
rivor
y G
H-5
H1
CU
4 cl
amp
cpl.
A2-
70
----
- C
U4
Ada
pter
SC
U4
adap
ter S
1
Cyl
. Scr
ew
----
-
58-0
6-03
4/83
----
- --
---
1C
U4
Ada
pter
MC
U4
adap
ter M
PA
6.6
GF3
0
CU
4 ad
apte
r TP
A6.
6 G
F30
CU
4 A
dapt
er T
1
Mat
eria
l
H32
0474
H32
1989
mat
eria
l
08-4
8-60
0/93
08-4
8-61
3/93
ref.-
no.
ref.-
no.
WS-
Nr.
CU
4 A
dapt
er k
pl.
CU
4 ad
apte
r cpl
.
1.1
Wei
terg
abe
sow
ie V
ervi
elfä
ltigu
ng d
iese
r Unt
erla
ge, V
erw
ertu
ng u
nd M
ittei
lung
ihre
s In
halts
nic
ht g
esta
ttet,
sow
eit n
icht
sch
riftli
ch z
uges
tand
en. V
erst
oßve
rpfli
chte
t zum
Sch
aden
sers
atz
und
kann
stra
frech
tlich
e Fo
lgen
hab
en(P
arag
raph
18
UW
G, P
arag
raph
106
Urh
G).
Eig
entu
m u
nd a
lle R
echt
e, a
uch
für P
aten
terte
ilung
und
Geb
rauc
hsm
uste
rein
tragu
ng, v
orbe
halte
n. A
PV R
osis
ta G
mbH
.
SPX
Flow
Tec
hnol
ogy
Ros
ista
Gm
bH D
-594
25 U
nna
Ger
man
y
Besc
hrei
bung
CU
4 gu
ide
rod
----
- --
---
----
-
11/0
811
/10
Pet
ers
Tryt
koS
chul
zS
plie
thof
fS
plie
thof
f
01/0
903
/09
Pet
ers
Nam
e:P
eter
sG
eprü
ft:S
plie
thof
f
Dat
um:
Bla
tt3
von
3D
atum
:
RN
01.
044.
3G
eprü
ft:N
ame:
ref.-
no.
ref.-
no.
CU
4 - S
mat
eria
lW
S-N
r.
CU
4 - S
min
i
ref.-
no.
CU
4 - S
max
CU
4 - T
CU
4 - T
max
CU
4 - M
WS-
Nr.
WS-
Nr.
WS-
Nr.
ref.-
no.
NB
R --
---
----
- --
---
58-0
6-03
9/83
----
- --
---
ref.-
no.
ref.-
no.
----
-
V-s
ealin
gV
-Dic
htun
g --
---
----
- --
---
----
- H
1710
60 --
---
08-6
0-90
6/12
----
- --
---
----
- --
---
08-6
0-90
5/93
----
- --
---
----
- 65
-05-
054/
13H
3204
80 -
PA
6H
3219
90 -
1.43
01 --
---
----
-
----
- --
---
----
- H
7900
0H
7900
065
-05-
054/
13 --
---
08-6
0-76
7/15
----
- --
---
----
- --
---
----
- --
---
----
- --
---
----
- H
7902
8 --
---
----
- 4
x H
2088
42 --
---
65-0
6-05
6/13
----
- --
---
----
- --
---
----
- --
---
----
- Zy
l.sch
raub
e M
5x35
A2-
70C
yl. S
crew
M5x
35
15 16
3Zy
linde
rsch
raub
e M
5x16
141
174
Cyl
inde
r Scr
ew M
5x16
Sch
eibe
9x5
,48
131
item
desc
riptio
n
Mat
eria
l
CU
4 Ad
apte
r
Ersa
tzte
illist
e: s
pare
par
ts li
st
pos.
Mengequantity
WS-
Nr.
WS-
Nr.
4
CU
4 S
chal
tsta
nge
was
her 9
x5,4
8
A2-
70
A2
Wei
terg
abe
sow
ie V
ervi
elfä
ltigu
ng d
iese
r Unt
erla
ge, V
erw
ertu
ng u
nd M
ittei
lung
ihre
s In
halts
nic
ht g
esta
ttet,
sow
eit n
icht
sch
riftli
ch z
uges
tand
en. V
erst
oßve
rpfli
chte
t zum
Sch
aden
sers
atz
und
kann
stra
frech
tlich
e Fo
lgen
hab
en(P
arag
raph
18
UW
G, P
arag
raph
106
Urh
G).
Eig
entu
m u
nd a
lle R
echt
e, a
uch
für P
aten
terte
ilung
und
Geb
rauc
hsm
uste
rein
tragu
ng, v
orbe
halte
n. A
PV R
osis
ta G
mbH
.