aqua-lab cs1 prep · 3.5 gpm cat pump 1/4” hose barb chemical inlet (uses #8-32 metering tips)...

© Hydra-Flex, Inc. 2017

AQUA-LAB™ CS1 PREPCHEMICAL DISPENSING SYSTEM

User ManualREV A

4000134 revA0817© Hydra-Flex, Inc. 2017


TABLE OF CONTENTS

FOR ADDITIONAL SUPPORT CALL

952-808-3640OR VISIT US ON THE WEB:

www.hydraflexinc.com

SPECIFICATIONS 1

ILLUSTRATION 1

INSTALLATION AND SET-UP 2

Initial Injector Setup 2

Foaming Prep Setup 3

Optimizing the System 4

Chemical Usage Measuring 4

TROUBLESHOOTING 5

APPENDIX A 7

APPENDIX B 8

APPENDIX C 9

APPENDIX D 10


SPECIFICATIONS

ILLUSTRATION

Page | 1

SPECIFICATIONSOperating Water Pressure 200 PSI (factory set)

Pneumatics Operating Pressure 100 PSI max. feed

Maximum Water Source Temperature 140°F

Operating Ambient Temperature 40-120°

Signal Independent on/off switch. No signal from car wash controller required

Electrical Supply120/208-230 VAC (1-Phase) – 8 ft. cord included

3/4 hp pump 10 amps @ 120 volts or 5 amps @ 208 volts

Water Supply

50 micron filtration or better recommended

1/2” OD Poly Flow or 3/8” ID Hose

Inlet pressure: Flooded – 80 PSI

If pump is fed from tank, water level must be ~28’ above pump

Air Supply3/8” feed per system

20 CFM @ 100 PSI

Solution Outlet Lines1/2” Poly lines (3/8” ID)

Max. pressure of outlet line 66 PSI

Dimensions 20”L x 12” W x 16” H

Weight ~ 45 lbs.

3/8” Push-to-ConnectFoaming Air Outlet

3/8” Push-to-ConnectAir Inlet

Foaming Air Regulatorwith Pressure Gauge

AdjustablePressure Switch

1/2” Push-to-ConnectWater Inlet(or 3/8” NPT)

3.5 GPM CAT Pump

1/4” Hose Barb Chemical Inlet(Uses #8-32 Metering Tips)

Bug Prep Assembly

1/2” Push-to-ConnectSolution Outlet

IntegratedMotor Control

Air Operated ValveManifold Body

© Hydra-Flex, Inc. 2017 Page | 2

INSTALLATION AND SET-UP1. Unpack from crate and inspect for damages.

2. Anchor mounting bracket to the wall in the desired location using three ¼” wall anchors

• Make sure that the mounting bracket is level.

3. Hang CS1-PREP on mounting bracket.

4. Plumb water inlet using attached ½” push to connect fitting or remove and use the 3/8” NPT to adapt to the fitting of your choice.

5. Plumb the air inlet using 3/8” poly flow hose ( 60 PSI is required to open the valve properly).

6. Plumb the solution outlet to the desired location using ½” poly flow tubing or ½” ID hose of your choice.

7. (Optional) Plumb the air outlet tubing using 3/8” poly flow tubing to a convenient location as near the gun as possible, and tee into the solution line. Install check valves on both lines.

8. Connect the gun to the end of the solution line, and install the supplied nozzle.

9. Plug the 120 VAC cord into a dedicated 20 amp plug.

10. Turn the on/off switch to “on.” The system should turn on and pressurize the outlet tubing to the set point of the pressure switch and turn off.

11. Have someone use the gun and monitor the system to make sure that the pump is not cycling unnec-essarily. If it is turning on and off rapidly, address one of the three below issues.

• Increase the pressure set point of the switch by turning clockwise.

• Increase the size of the nozzle on the gun.

• Decrease the size of the injector on the system.

12. Make sure that the pressure gauge at the manifold is set at 200 PSI by adjusting the pressure regulator.

• Make sure to engage the lock nut after adjustment.

13. At the end of each day make sure that the system switch is turned “off.” This will ensure that the system doesn’t cycle on and off during the night, and will not cause a flood if there is a hose or fitting failure downstream of the system.

INITIAL INJECTOR SETUP(Based on field experience this is HFI’s recommended staring point)

1. All HFI prep systems ship with a ¾ GPM injector and a #8 25° nozzle to be attached to the prep gun of your choice. If a higher or lower flow rate or spray angle is desired, refer to the chart and select the injector / nozzle combination that best meets your needs.

2. Connect solution lines to the bug prep assembly using the attached push to connect fitting.

• Do not over-tighten poly fittings or they may crack.

3. Connect 1/4” poly line from chemical container to the injector.

INJECTORSIZE

INJECTORCOLOR

PREP GUNNOZZLE

SIZE

PREP GUNNOZZLEORIFICE

APPROX. BACK PRESSURE

0.029” White 3 0.043” 40

0.029” White 4 0.052” 15

0.040” Yellow 5 0.057” 50

0.040” Yellow 6 0.062” 25

0.040” Yellow 7 0.067” 10

0.051” Tan 7 0.067” 50

0.051” Tan 8 0.072” 40

0.051” Tan 10 0.080” 15

0.057” Red 8 0.072” 60

0.057” Red 10 0.080” 45

0.057” Red 15 0.096” 18


• Ensure a foot valve or similar check valve/filter is installed on line.

• These must be present or metering tips may clog.

4. Metering tips will need to be installed to set dilution ratio (see Appendix A for ratio charts to determine tip).

WARNING: If the spray nozzle on the gun is too small for the injector chosen, the back pressure put on the injector may cause the injector not to function and chemical will not be pulled. The back pressure should not exceed 66 PSI. Back pressure gauges are available for purchase from HFI (P/N 1001105). Water will continue to flow as normal.

INJECTOR VACUUM CHECK (FOR TROUBLESHOOTING INJECTORS)1. At the Chem-Flex injector, remove the chemical feed line from the injector hose barb.

2. Attach the tubing of the vacuum gauge to the Chem-Flex hose barb.

3. With the gun open and the system running, an injector that is working properly will have a reading greater than or equal to (≥) 20 in Hg.

4. If injector is not functioning:

• Check metering tip for clogs (can be tested with no metering tip to ensure injector is performing).

• Try a smaller injector (this will produce less flow and thus less back pressure).

• Remove a nozzle(s) at the arch, allowing water to free flow (this will reduce back pressure).

There is a variation of performance in the injectors that comes from slight variations in the dimensions of the parts and in assembly that are unavoidable. It is common to see the resultant vacuum range from 20 in Hg all the way up to 28. There is also variation in the through hole size on the meter tips from the manufacture (within their manufacturing tolerances). Using the same tip color from site to site is a good starting point. However with the potential for variation from part to part it is reasonable to still need to do some adjustments from there

FOAMING PREP SETUPIf you would like to foam your prep solution:

1. Nozzle selection must be based on specific set up, chemical, and quantity / makeup of the foam you desire.

2. The air outlet line should be run from the outlet on the CS1 to as close to the gun as feasible for your specific set up.

3. HFI recommends using a high flow check valves on both the air and chemical line to prevent any back feed up either line.

4. For the thickest and highest performance of foam, a “foam generator” is recommended at the outlet of the prep gun. HFI part number 1001751.

5. Occasionally, if the air regulator is set too high, you may need to lower the regulators to its lowest setting and then turn it back up to the desired pressure.


What do metering tips do?• Increases or decreases the amount of

chemical in the solution.

What do nozzles do?• Determines the pattern and back pressure

of the solution.

APPLICATION OPTIMIZATION(REPEAT FOR EACH APPLICATION)View Performance at gun with decision maker

• Application too wet• Increase foaming air pressure• Reduce injector size (decreases water)• Increase metering tip (increases

chemical)

• Application too dry• Decrease foaming air pressure• Increase injector size (increases water)• Decrease metering tip (decreases

chemical)

• Nozzle sputters• Decrease foaming air pressure• Decrease number of nozzle(s) and/or

size used on arch• Increase injector size (increases water)

• Too much chemical used• Decrease metering tip• Decrease metering tip and injector

size (to maintain desired ratio)

OPTIMIZING THE SYSTEMConsistently achieve the desired cleaning and presentation/performance using the least amount of chemical and water.

INJECTORS VS. METERING TIPS VS. NOZZLESThe key to optimizing the system is through trial and error. Don’t be afraid to try these steps to achieve your ideal performance

What do injectors do?• Increases or decreases the amount of water in the solution.

• No chemical • Check vacuum/backpressure of

injector for clogging (see page X for Injector Vacuum Check Instructions or page X for troubleshooting)

• Check foot valve• Check metering tip

• Nozzle fan pattern not filled• Reduce nozzle size• Increase injector size (increases water)

• Water not present at all nozzles on arch• Verify check valves are functioning• Verify nozzles are not plugged• Reduce number of nozzles• Reduce nozzle size• Increase injector size (increases water)

CHEMICAL USAGE MEASURINGVERIFY TITRATION OF CHEMICALS BEFORE PROCEEDING

1. Set up lab scale with small bucket of chemical to be measured.

2. Put the suction line into the bucket.

3. Run the application being tested to “prime” the line. (All air bubbles must be removed for accuracy.)

4. Record the Initial Weight from the scale. (Tarring the scale with weight on the scale can affect accuracy.)

5. Run the application for 1 vehicle (or manually for the same amount of time it would be on for 1 vehicle).

6. Record the Final Weight from the scale.

0

8

16

24


RECOMMENDED MAINTENANCETHE RECOMMENDED SERVICE AND MAINTENANCE ON THE AQUA-LAB SYSTEM ARE AS FOLLOWS. Semi-Annually

• Check and replace injector metering tips.• Clean / check air and water valves.• Inspect and replace chemical lines as needed.• Ensure lines are tightly secured to injector hose barbs, clip 1” off old hose as needed that was

stretched by hose barb.

Annually• Clean water regulator.• Inspect motor starter for corrosion, if identified order replacement/spare parts.

1-3 Years• Inspect and replace injectors.• Replace / rebuild water valves.• Replace main pressure regulator.

TROUBLESHOOTINGPROBLEM POTENTIAL CAUSED SOLUTIONS

Pump Operates, but delivers little or no water

Pump not primed See priming instructions.

Inlet restriction Check all in-line filters and inlet plumbing for restrictions.

Inadequate water supply Check pressure on inlet side of pump to be sure positive pressure is maintained

Undersized piping Replace with larger piping

Leak on the inlet side Make sure connections are tight

Worn or defective pump parts Replace worn parts or entire pump, clean parts if required

Pump check valves clogged Clean and check all 6 pump check valves

Incorrect motor rotation Reverse motor rotation by interchanging any two leads

7. Subtract the Initial Weight from the Final Weight to determine the weight of used product.

8. Divide the Per Car Weight in grams by the specific gravity of the chemical to determine the milliliters of chemical used per vehicle.

9. Repeat for each chemical application.

Pump won’t start or run at full speed

Blown fuse or circuit breaker Replaced fuses or close circuit breaker

Defective motor starter contactor Replaced motor starter contactor

Incorrect motor voltage Voltage must be within 10% of motor rated voltage

Defective motor Replace motor

Pump components damaged Replace worn part or entire pump

Excessive Noise from Pump

Pump not secured firmly Secure properly

Restricted inlet Clean or correct restriction

Cavitation (sounds like marbles in pump) Increase inlet size

Not primed Re-prime pump

Water regulator fluttering Try to adjust regulator down and then back up or replace regulator

Pump check valves clogged Clean and check all 6 pump check valves


PROBLEM POTENTIAL CAUSED SOLUTIONS

Pump LeaksWorn mechanical seal Replace shaft seal

Worn o-ring seals Replace

Pump cycles on and offPressure switch set too low Increase set point of pressure switch

Foam generator clogging Clean foam generator

Injector is not drawing chemical - Passes Vacuum Pressure check test Clogged chemical feed

Check chemical hose, foot valve, meter-ing tip and hose barb for debris or clogs

Injector is not drawing chemical - Fails Vacuum Pressure check test

Too much back pressure on injector

Perform back pressure check test out-lined in Section IV if this manual. If the result is higher than 66 psi then Increase arch nozzle size or quantity, use larger tubing, or use a smaller flow injector

Clogged injector check valveBlow compressed air through the chem-ical hose barb on the injector to remove debris

Clogged injector nozzle Remove injector and blow out any debris with compressed air

Defective Injector If Vacuum check fails but Back Pressure is less than 66 psi, replace the injector

System won’t regulate up to 200 psi

Debris in regulator Remove regulator and clean out debris

Opening to many valves at onceSystem is limited to opening up to 8 valves at once or pressure will be greatly affected by so much demand

Pump not primed Follow priming instructions

Defective Check Valve Replace check valve if broken

Defective Regulator Replace Regulator

Defective Pump Replace Pump

Motor rotation incorrect Verify rotation and adjust wiring to correct

Pump check valves clogged Clean and check all 6 pump check valves.

Flow at arch is too low

Incorrect Injector Flow Rate Selection Replace with desired injector size

System pressure too low Ensure system pressure is set at 200 psi

Foam generator plugged Ensure cleaned and clear

Downstream pluming restrictive

Perform Back pressure test outlined in Section IV of this manual, if over 66 psi, increase tube size and reduce elbows, turns or other restrictive plumbing

No flow from injector

Solenoid valve malfunction

Ensure valve is receiving the correct electrical signal and voltage

Disassemble valve and clean out debris (See valve replacement instructions)

Clogged Injector Remove injector and blow out debris with compressed air

No water supply Check that the system has a supply of water

Valve stuck open – Staying open when signal is off

Debris in valve seat Remove and clean valve (See valve replacement instructions)

O-ring failure Replace O-rings inside valve


APPENDIX A: CHEM-FLEX INJECTORS - CHEMICAL DILUTION RATIOS

3.00

”1:

251

1: 5

031:

754

1: 1

006

1: 1

509

1: 2

012

1: 2

263

1: 2

416

1: 2

460

1: 2

628

1: 4

526

1: 5

532

1: 8

047

1: 1

0059

1: 1

2070

1: 1

5088

2.00

”1:

181

1: 3

631:

544

1: 7

261:

108

91:

145

11:

163

31:

140

21:

133

71:

151

01:

326

61:

399

11:

580

61:

725

71:

870

81:

108

85

1.00

”1:

104

1: 2

081:

311

1: 4

151:

623

1: 8

311:

934

1: 8

351:

778

1: 8

981:

186

91:

228

41:

332

21:

415

31:

498

31:

622

9

0.75

”1:

82

1: 1

651:

247

1: 3

291:

494

1: 6

591:

741

1: 6

421:

668

1: 7

551:

148

31:

181

21:

263

61:

329

51:

395

41:

494

2

0.50

”1:

59

1: 1

191:

178

1: 2

381:

357

1: 4

751:

535

1: 4

871:

496

1: 5

581:

106

91:

130

71:

190

11:

237

61:

285

21:

356

4

0.25

”1:

34

1: 6

81:

102

1: 1

361:

204

1: 2

721:

306

1: 2

821:

304

1: 3

441:

612

1: 7

481:

108

81:

136

01:

163

21:

204

0

#8

-32

MET

ERIN

G T

IPS

Flow

Rat

e(G

PM) a

t 200

PSI

0.25

0.50

0.75

1.00

1.50

2.00

2.25

3.00

3.25

3.75

4.50

5.50

8.0

10.0

12.0

15.0

Inje

ctor

Col

orW

hite

Yello

wTa

nRe

dO

rang

eG

ray

Blue

Ligh

t Bl

ueLi

ght

Gre

enPi

nkPu

rple

Dar

k G

reen

Blac

kBl

ack

Blac

kBl

ack

Noz

zle

Size

0.02

9”

(0.7

mm

)0.

040”

(1.0

mm

)0.

051”

(1.3

mm

)0.

057”

(1.4

mm

)0.

070”

(1.8

mm

)0.

083”

(2.1

mm

)0.

086”

(2.2

mm

)0.

095”

(2.4

mm

)0.

098”

(2.5

mm

)0.

106”

(2.7

mm

)0.

117”

(2.9

mm

)0.

125”

(3.2

mm

)0.

161”

(4.1

mm

)0.

117”

(4.5

mm

)0.

186”

(4.7

mm

)0.

207”

(5.3

mm

)

CO

PPER

1: 5

71:

104

1: 1

551:

195

1: 2

811:

406

1: 4

681:

598

1: 6

291:

739

1: 8

811:

107

41:

201

91:

231

81:

332

41:

425

9

PUM

PKIN

1: 4

31:

82

1: 1

191:

126

1: 2

381:

348

1: 3

981:

519

1: 5

541:

647

1: 7

741:

946

1: 1

465

1: 1

832

1: 2

310

1: 3

042

BURG

UN

DY

1: 3

41:

67

1: 9

71:

111

1: 2

071:

304

1: 3

471:

461

1: 4

951:

575

1: 6

901:

845

1: 1

244

1: 1

670

1: 1

975

1: 2

469

LIM

E1:

28

1: 5

71:

81

1: 1

001:

183

1: 2

701:

307

1: 4

141:

447

1: 5

181:

622

1: 7

641:

988

1: 1

262

1: 1

481

1: 1

958

TAN

1: 2

81:

57

1: 8

11:

100

1: 1

831:

270

1: 3

071:

414

1: 4

471:

518

1: 6

221:

764

1: 8

261:

104

21:

128

61:

155

7

ORA

NG

E1:

23

1: 4

41:

64

1: 7

81:

137

1: 1

961:

215

1: 2

931:

314

1: 3

651:

437

1: 5

361:

751

1: 8

741:

113

61:

126

2

TURQ

UO

ISE

1: 1

71:

31

1: 4

51:

55

1: 9

11:

126

1: 1

341:

185

1: 1

971:

230

1: 2

741:

336

1: 5

611:

752

1: 8

851:

109

9

PIN

K1:

14

1: 2

41:

35

1: 4

21:

68

1: 9

31:

98

1: 1

301:

143

1: 1

591:

188

1: 2

241:

372

1: 4

731:

570

1: 7

28

LIG

HT

BLU

E1:

11

1: 1

71:

24

1: 3

11:

47

1: 6

41:

66

1: 9

31:

98

1: 1

141:

136

1: 1

661:

318

1: 4

061:

483

1: 5

72

BRO

WN

1: 1

01:

15

1: 2

21:

28

1: 4

31:

58

1: 5

91:

84

1: 8

81:

103

1: 1

221:

150

1: 2

701:

338

1: 4

081:

507

RED

1: 1

21:

17

1: 2

31:

34

1: 4

51:

46

1: 6

51:

69

1: 8

01:

95

1: 1

161:

202

1: 2

541:

306

1: 3

75

WH

ITE

1: 1

21:

16

1: 2

21:

31

1: 4

21:

43

1: 6

11:

64

1: 7

41:

88

1: 1

081:

180

1: 2

261:

272

1: 3

43

GRE

EN1:

11

1: 1

41:

20

1: 2

81:

37

1: 3

81:

53

1: 5

51:

65

1: 7

61:

94

1: 1

601:

201

1: 2

411:

300

BLU

E1:

10

1: 1

21:

17

1: 2

31:

30

1: 3

11:

44

1: 4

61:

53

1: 6

31:

77

1: 1

221:

152

1: 1

851:

224

YELL

OW

1: 9

1: 1

21:

16

1: 2

01:

22

1: 3

01:

31

1: 3

61:

42

1: 5

21:

80

1: 1

001:

120

1: 1

48

BLA

CK

1: 1

01:

13

1: 1

61:

17

1: 2

31:

24

1: 2

81:

33

1: 4

01:

61

1: 7

71:

92

1: 1

15

PURP

LE1:

6.6

1: 8

.31:

91:

10

1: 1

31:

13

1: 1

51:

17

1: 2

11:

31

1: 3

91:

46

1: 5

7

GRA

Y1:

5.3

1: 6

.71:

6.9

1: 7

.61:

9.9

1: 1

01:

11.

61:

13

1: 1

61:

24

1: 3

01:

35

1: 4

4

OPE

N1:

4.9

1: 5

.31:

5.2

1: 6

.01:

6.1

1: 6

.11:

7.6

1: 8

.31:

10

1: 1

21:

15

1: 1

81:

23

3/7”

po

lyflo

w (L

LDP

E) t

ubin

g is

req

uire

d t

o e

nsur

e a

seal

bet

wee

n th

e tu

be

wal

l and

the

sp

iral

plu

g.

(Ass

umes

feed

pre

ssur

e of

200

PSI

(14

bar)

)

NO

TE: D

iluti

on

rati

os

giv

en a

re b

ased

on

dra

win

g w

ater

thr

oug

h th

e m

eter

ing

tip

s an

d a

re m

eant

as

a st

arti

ng p

oin

t fo

r sy

stem

co

nfig

urat

ion.

R

esul

ts a

re e

xpec

ted

to

var

y w

hen

dra

win

g c

hem

ical

s d

ue t

o d

iffer

ence

s in

vis

cosi

ty a

nd t

emp

erat

ure.

The

re m

ay b

e sl

ight

var

iati

ons

of

per

form

ance

in

inje

cto

rs a

nd m

eter

ing

tip

s th

at a

re u

navo

idab

le d

ue t

o m

anuf

actu

re t

ole

ranc

es. U

sing

the

sam

e ti

p c

olo

r fr

om

sit

e to

sit

e is

a g

oo

d s

tart

ing

po

int.

H

ow

ever

, wit

h th

e p

ote

ntia

l fo

r va

riat

ion

fro

m p

art,

to

par

t it

is r

easo

nab

le t

o s

till

need

to

do

so

me

adju

stm

ents

fro

m t

here

.


APPENDIX B: CHEM-FLEX INJECTOR PART NUMBERS

Max Pressure Inlet

NPT up to 1000 PSI (69 bar)

PC2 up to 500 PSI (34 bar)Max Pressure

Outlet 333 PSI (23 bar)Temperature Range 33°F - 175°F (.5°C - 79°C)

Maximum Wrench Torque 30 ft-lbs (41 N-m)

SPECIFICATIONS

INLET CONNECTION PC2 (QUICK CONNECT)

OUTLET CONNECTION 3/8” MNPT

COLOR FLOW ORIFICE FLOW RATE @ 200 PSI (14 bar) SINGLE BARB DUAL BARB

White 0.029” (0.74 mm) 0.25 GPM (1.0 LPM) 618029 -

Yellow 0.040” (1.02 mm) 0.50 GPM (1.9 LPM) 618040 629040

Tan 0.051” (1.39 mm) 0.75 GPM (2.8 LPM) 618051 629051

Red 0.057” (1.45 mm) 1.00 GPM (3.8 LPM) 618057 629057

Orange 0.070” (1.78 mm) 1.50 GPM (5.7 LPM) 618070 629070

Gray 0.083” (2.11 mm) 2.00 GPM (7.6 LPM) 618083 629083

Dark Blue 0.086” (2.18 mm) 2.25 GPM (8.5 LPM) 618086 629086

Light Blue 0.095” (2.41 mm) 3.00 GPM (11.3 LPM) 618095 629095

Light Green 0.098” (2.49 mm) 3.25 GPM (12.3 LPM) 618098 629098

Pink 0.106” (2.69 mm) 3.75 GPM (14.2 LPM) 618106 629106

Purple 0.117” (2.98 mm) 4.50 GPM (17.0 LPM) 618117 629117

Dark Green 0.125” (3.18 mm) 5.50 GPM (20.8 LPM) 618125 629125


16

15

14

17

4

5

21

7 11

12

10

9

8

PART NAME PART NUMBER1 Air Actuated Hydra-Cannon Valve Replacement Kit - Composite 3000931

2 10-32” X 1/4” Push-To-Connect Air Fitting For Air Actuated Valve 3000987

3 (Not Shown) Hydra-Cannon Valve O-Ring Replacement Kit 1001155

4 Solenoid Actuated Air Valve - Foaming

24 VAC - 1001428

24 VDC - 1001429

120 VAC - 1001430

5 Din I X Field Wireable Cable - With LED24 VAC/VDC - 3001157

120 VAC - 3001156

6 (Not Shown) DIN I 9’ (3 m) - No LED 3000954

7 Foaming Small Air Regulator & 0-60 PSI Gauge 3000808

8 Outlet Pressure Gauge 0-400 PSI Bottom Mount 3000491

9 Single Gray Hydra-Cannon Replacement Assembly 1001777

10 1/2” NPT Hydra-Cannon Manifold End Fitting Assembly 1001556

11 1/4” Push To Connect Tee 3000815

12 (Not Shown) 1/4” Push To Connect To 1/8” NPT Elbow 3000803

13 (Not Shown) 1/4” Hose Barb Foaming Air Check Valve 3000819

14 20 GPM (75 LPM) Bypass Pressure Regulator - Brass 3000951

15 1/4” NPT Pressure Switch 3000969

16 2.9 GPM (11 LPM) Pump 3001031

17 Motor - 1 HP 3001031

18 (Not Shown) Contactor (120 VAC - Sprecher & Shaun) 3000865

19 (Not Shown) Timer Relay 3000644

20 (Not Shown) Complete Bug Prep Kit 1001759

21 Pressure Switch Manifold Only 1001550

22 (Not Shown) Foaming Prep Gun & Injector 1001754

23 (Not Shown) Foaming Prep Gun Only 1001751

24 (Not Shown) Dual Lumen 3/8” Spiral Hose 30’ 1001778

25 (Not Shown) Foam Generator For Foam Prep Gun 1001750

APPENDIX C: REPLACEMENT PARTS LIST - AQUA-LAB™ CS1 PREP


FACTORY LIMITEDHydra-Flex, Inc warrants its equipment to be free from defect in material or workmanship under proper

normal use for a period of one (1) year beginning the date of purchase.

Hydra-Flex, Inc’s liability shall be limited to repair or replacement of parts found to be defective within the

warranty period and following Hydra-Flex, Inc’s inspection. Hydra-Flex, Inc shall have the option requiring

the return of defective material to establish the purchaser’s claim. In the event of repair or replacement

this limited warranty is non-cumulative. Neither labor nor transportation charges are included in this

warranty.

This warranty is based upon the proper care and maintenance of the warranted equipment. Warranty

does not apply if the merchandise is altered or modified in any way. Warranty does not apply to any

equipment which has been subject to misuse, inappropriate use of tools, including exposure to harsh

chemicals, neglect, lack of maintenance, freezing, fluid hammer, accident, third party damage, fluid

impurities such as sand or minerals, acts of God or acts of war. Nor does it apply to any equipment which

has been repaired or altered by anyone not so authorized by Hydra-Flex, Inc. All equipment must be

properly installed in accordance with specified plumbing, electrical, and mechanical requirements. The

warranty does not apply to normal wear and tear or routine maintenance components as described in the

equipment manual.

Except as expressly stated herein, Hydra-Flex, Inc shall not be liable for damages of any kind in

connection with the purchase, maintenance, or use of this equipment including loss of profits and all

claims for consequential damages. This limited warranty is in lieu of all other warranties expressed or

implied. Hydra-Flex, Inc neither assumes nor authorizes any person to assume for it any other obligation

or liability in connection herewith. This warranty is neither assignable nor transferable.

Transportation damage claims are to be submitted to the carrier of the damaged material.

APPENDIX D: AQUA-LAB™ WARRANTY

T: 952-808-3640 • www.hydraflexinc.com • [email protected]

4000134 revA0717

aqua-lab cs1 prep · 3.5 gpm cat pump 1/4” hose barb chemical inlet (uses #8-32 metering tips)...

Documents