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Injection Molding

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    January to June 2014

    www.arburg.com

    Customer Training

    Germany

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    3

    Dear Sir or Madam,

    You want to know more? More about the basic

    details of operating our ALLROUNDERs. More on the

    ner points of programming our technology. More on the materials you

    can use for the various processes and more on mould technology, as

    well as the parts that can be produced. Then why not attend a training

    course at our Lossburg location?

    In the rst course semester of 2014, we offer you training courses

    in English that provide you with greater knowledge. In the form of

    machine basic courses and machine set-up courses for the S and E

    ALLROUNDER machine series, as well as on plastics technology in the

    areas of materials, moulds and moulded parts.

    Also if you have specic training needs, give us a call. We are able to

    offer you individualised courses with customer-specic content upon

    request. All courses will be held either at our headquarters in Lossburg

    or in your company. Please send your questions, registrations and

    queries regarding hotel reservations to Christina Keck by e-mail under

    [email protected] or call +49 7446 33-5228.

    Yours faithfully,

    Uwe Klumpp

    Group Manager, Product Training

    ARBURG GmbH + Co KG

    Introduction

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    General Information

    Registration / conrmation

    Christina Keck and Ingrid Spth

    will be happy to answer your ques-

    tions and to conrm your course

    registration. You will receive a con-

    rmation no later than two weeks

    before the start of the course.

    Contact

    E-Mail: [email protected]

    Tel.: +49 (0)7446 33-5228

    Fax: +49 (0)7446 33-3170

    Course times / prices

    First day: 8:00 a.m. - 4:00 p.m.

    Last day: 8:00 a.m. - 3:00 p.m.

    The price (not including VAT) cov-

    ers extensive course documenta-

    tion, lunch, snacks and beverages.

    Implementation / cancellation

    Please note that ARBURG reserves

    the right to cancel or change

    course dates for important reasons.

    Cancellations up to one week prior

    to the start of the course will be li-

    able to a 10% cancellation charge;

    cancellations at shorter notice will

    be liable to the full course fee.

    Standards / certication

    ARBURG places high demands

    on its trainers. All our courses are

    carried out according to a unied

    standard worldwide.

    Quality in focus: we are a mem-

    ber of the VermIT association of

    medium-sized industrial training

    centres, which regularly certies

    our instructors.

    General Information

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    5

    Ingrid Spth Christina Keck

    Michael Gort

    Alexander FischerDavid Chu

    Reiner Meier

    Manuel Witte

    Our Team

    Kai-Uwe Vorwalder

    Zhijie Xing

    Zoran Antoski

    Markus Haas

    Ralf Mutschler

    Thomas Wursthorn

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    Overview

    Basic machine course p. 9

    Introductory course on machine operation

    Machine adjustment course p. 10

    Main course on machine operation

    and programming

    Intensive machine course p. 11

    Advanced course following on from

    the machine adjustment course

    Main service courses p. 12-14

    Hydraulics/mechanics, electrics/electronics

    Intensive practical service course p. 15

    Advanced course SK EL, focus

    on troubleshooting

    Service calibration course p. 16

    Course on calibrating an injection

    moulding machine

    G

    M

    P

    SK

    PSK

    SK Abgl

    Machine

    Service

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    Overview

    Plastics technology courses p. 17-18

    Injection moulding materials/injection

    moulding process, moulded part/mould

    Courses on special processes p. 19-22

    Multi-component technology, thermoset

    processing, powder injection moulding, LSR

    processing, compression injection moulding,

    micro-injection moulding

    Courses on robotic systems p. 23-24

    Six-axis robotic systems, MULTILIFT V/

    MULTILIFT SELECT, MULTILIFT H

    KT

    SP

    HP

    We are also pleased to offer individualised courses upon

    request, with customer-specic content. These courses can be

    held either at your premises or at ARBURG.

    Upon request, we are also able to offer you a course on

    earlier machine types, which are no longer featured in the

    machine range.

    Automation

    Technology

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    8

    ARBURG GmbH + Co KG

    Postfach 11 09

    72286 Lossburg/Germany

    www.arburg.com

    [email protected]

    Training Place/Address

    ARBURG headquarters in Lossburg

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    Course objective:Basic knowledge of how to operate and program

    an injection moulding machine

    Target group:Those new to injection moulding, machine operators

    Requirements: None

    Course duration:2 days

    Course fee:500,- EUR

    Documents:Course folder and CD

    Note: To further enhance your knowledge, we recommend participa-

    tion in a machine adjustment course (M)

    Course description

    G Basic machine course

    Fundamentals of the injection moulding machine and control

    Injection moulding process

    Typical plastics processing requirements

    Practical situations: starting/ending the injection moulding pro-

    cess, remedying faults and malfunctions, changing the mould

    and moulding material with cylinder and screw cleaning

    Machine maintenance

    Course content

    Machine Control CodeALLROUNDER A SELOGICA direct G-A d

    ALLROUNDER E SELOGICA direct G-E

    ALLROUNDER H SELOGICA direct G-H

    ALLROUNDER 170 S - 570 S SELOGICA G12

    ALLROUNDER 170 S - 570 S SELOGICA direct G-S

    ALLROUNDER C SELOGICA G14

    ALLROUNDER GOLDEN EDITION SELOGICA direct G-GE

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    Explanation of typical machine features

    Programming the SELOGICA machine control system

    Setting up clamping and injection units

    Adapting the set values

    Quality monitoring and data recording/backup

    Machine maintenance

    Course objective: Independent operation and programming of an

    injection moulding machine

    Target group:Installation technicians, machine operators

    Requirements: Participation in a basic machine course (G) or a basic

    knowledge of injection moulding

    Course duration: 3 days

    Course fee: 750,- EUR

    Documents:Course folder and CD

    Note: To further enhance your knowledge, we recommend participa-

    tion in an intensive machine course (P), corresponding to your machine

    adjustment course (M)

    Course description

    Machine Control Code

    ALROUNDER A SELOGICA direct M-A d

    ALLROUNDER E SELOGICA direct M-E

    ALLROUNDER H SELOGICA direct M-H

    ALLROUNDER 170 S - 570 S SELOGICA M12

    ALLROUNDER 170 S - 570 S SELOGICA direct M-S

    ALLROUNDER C SELOGICA M14

    ALLROUNDER GOLDEN EDITION SELOGICA direct M-GE

    ALLROUNDER V SELOGICA direct M-V d

    Course content

    M Machine adjustment course

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    Course objective: Development of knowledge on adjusting an

    injection moulding machine

    Target group:Installation technicians, machine operators

    Requirements: Participation in a machine adjustment course (M) or

    several years experience with injection moulding machines and the

    SELOGICA control system

    Course duration: 3 days

    Course fee: 750,- EUR

    Documents:Course folder and CD

    Note:To enhance your knowledge, we recommend participation in a

    plastics technology course

    Course description

    P Intensive machine course

    Independent determination of process data for an injection

    moulding machine under practical conditions.

    Adjusting an ALLROUNDER

    Working with example scenarios

    Using different injection moulding materials

    Machine Control Code

    ALROUNDER A SELOGICA direct P-A d

    Course content

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    Explanation of the most important function screens of the

    SELOGICA control system

    Function of clamping unit and injection unit

    Working with electric and hydraulic circuit diagrams

    Measurement and diagnostic options

    Structured detection, diagnosis and rectication of faults

    Maintenance protocol for an electric ALLROUNDER

    Maintenance of the electrical and mechanical components

    Course objective: Unaided execution of mainentance work on electric

    ALLROUNDERs

    Target group:Service personnel, electronics engineers, mechatronics

    engineers

    Requirements: Basic knowledge of electrics

    Course duration:5 days

    Course times: Day 1: 10.00 h-16.00 h

    Day 2-4: 08.00 h-16.00 h

    Day 5: 08.00 h-13.30 h

    Course fee:1250,- EUR

    Documents:Course folder and CD

    Course description

    Machine Control Code

    ALLROUNDER A SELOGICA direct SKA

    SK

    Course content

    Service courseElectric ALLROUNDERs

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    Explanation of the most important function screens of the

    SELOGICA control system

    Regulating valves

    Pump control

    Working with the hydraulic circuit diagram

    Measurement and diagnostic options

    Structured detection, diagnosis and rectication of faults

    Maintenance

    Course objective: Development of knowledge of hydraulic machine

    sequences, fast fault detection and rectication

    Target group:Service personnel, electronics engineers, tters

    Requirements: Basic knowledge of hydraulics and mechanics

    Course duration:2 days

    Course fee:500,- EUR

    Documents:Course folder and CD

    Course description

    Machine Control Code

    ALLROUNDER S SELOGICA direct SKS H/M

    SK H/M

    Course content

    Main service courseon hydraulics/mechanics

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    Explanation of the most important function screens of the

    SELOGICA control system

    Working with the electrical circuit diagram

    Machine sequence, block diagrams

    Regulating valves

    Measurement and diagnostic options

    Structured detection, diagnosis and rectication of faults

    Course objective: Development of knowledge of electric machine

    sequences, fast fault detection and rectication

    Target group:Service personnel, electronics engineers

    Requirements: Basic knowledge of electrics and electronics

    Course duration:2 days

    Course fee:500,- EUR

    Documents:Course folder and CD

    Note: To further enhance your knowledge, we recommend participa-

    tion in the intensive course in practical service (PSK)

    Course description

    Machine Control Code

    ALLROUNDER S SELOGICA direct SKS EL

    Course content

    SK ELMain service courseon electrics/electronics

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    Focus on electrics/electronics

    Intensive detection, diagnosis and rectication of faults

    Measurements and fault detection on regulating valves

    Comprehensive fault analysis

    Course objective: Development of knowledge of fault detection

    and rectication

    Target group:Service personnel, electronics engineers

    Requirements: Participation in the main service course on

    electrics/electronics (SK EL)

    Course duration:1 day

    Course fee:250,- EUR

    Documents:Course folder and CD

    Course description

    Machine Control Code

    ALLROUNDER S SELOGICA direct PSK S

    PSK Intensive practical service course

    Course content

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    Course objective: Independent calibration of an injection moulding

    machine

    Target group:Service personnel

    Requirements: Basic knowledge of hydraulics and mechanics

    Course duration:1 day

    Course fee:250,- EUR

    Documents:Course folder and CD

    Course description

    SK Abgl Service calibration course

    Machine adjustment

    Checking sensors

    Calibration of pumps, regulating valves, pressure sensors and

    stroke measurements

    Machine Control Code

    all ALLROUNDER SELOGICA or SK Abgl

    SELOGICA direct

    Course content

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    Course objective: Development of knowledge of injection moulding

    materials and the injection moulding process

    Target group:Installation technicians, machine operators, production

    managers, controllers, sales personnel, designers, planners

    Preqiusites:Basic knowledge of injection moulding and

    injection moulding materials

    Course duration:2 days

    Course fee: 500,- EUR

    Documents:Course folder and CD

    Course description

    KT 1Plastics technology coursesInjection moulding materials / injection moulding processs

    Injection moulding materials

    Structure / properties of the plastics

    Condition ranges / ne structure of plastics

    Overview of the most important plastics

    Injection moulding process

    Design of the injection moulding machine

    Various injection moulding processes

    Process parameters and their inuence on moulded parts

    Technology Code

    Injection moulding materials / KT 1

    injection moulding process

    Course content

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    Course objective: Development of knowledge of moulded part design

    and injection mould conguration

    Target group:Moulded-part and injection mould designers, mould-

    makers, installation technicians, production managers, controllers

    Requirements: Basic knowledge of injection moulding, moulds and

    injection moulding materials

    Course duration: 2 days

    Course fee:500,- EUR

    Documents:Course folder and CD

    Course description

    KT 4Plastics technology coursesMoulded part / injection mould

    Moulded part

    Design of moulded parts

    Shrinkage characteristics/dimensional accuracy

    Mould

    Construction and design of injection moulds

    Types of mould and demoulding

    Design of sprue and runner systems

    Mould temperature control

    Technology Code

    Moulded part / injection mould KT 4

    Course content

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    Course objective:Independent equipment, set-up and operation of a

    multi-component injection moulding machine

    Target group:Process technicians and installation technicians for multi-

    component machines

    Requirements: Basic knowledge of injection moulding and participa-

    tion in a machine adjustment course (M)

    Course duration:3 days

    Course fee: 750,- EUR

    Documents:Course folder and CD

    Note: Please bring personal safety equipment (safety shoes)

    to the course

    Course description

    SP MK

    Introduction to multi-component processing

    Explanation of various multi-component moulds

    Introduction to the machine technology and accessories

    Options, setup and adjustment of multicomponent moulds

    including rotary platens and strippers plates

    Programming of various production processes

    Production control

    Process optimisation

    Machine and accessory maintenance

    Special processes Code

    Multi-component technology SP MK

    Course content

    Course on special processesMulti-component technology

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    Course objective: Developing knowledge of material properties and

    the injection moulding of metal and ceramic powders (PIM)

    Target group:Installation technicians, machine operators

    Requirements: Basic knowledge of injection moulding and participa-

    tion in a machine adjustment course (M)

    Course duration: 3 days

    Course fee: 750,- EUR

    Documents:Course folder and CD

    Course description

    SP PIM

    Introduction to the structure/properties of powder materials

    and different binder systems

    PIM-specic equipment of an ALLROUNDER

    PIM-specic programming, settings and monitoring of an

    injection moulding machine

    Detection, diagnosis and rectication of faults

    Process optimisation

    Machine maintenance

    Special processes Code

    Powder injection moulding process SP PIM

    Course content

    Course on special processesPowder injection moulding

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    Course objective:Developing knowledge of material properties and

    the injection moulding of liquid silicones (LSR).

    Target group:Installation technicians, machine operators, mould

    designers

    Requirements:Basic knowledge of injection moulding and participa-

    tion in a machine adjustment course (M)

    Course duration: 3 days

    Course fee: 750,- EUR

    Documents:Course folder and CD

    Course description

    SP LSR

    Introduction to the structure/properties of plastics and LSR

    materials

    LSR-specic equipment of ALLROUNDERs

    LSR-specic programming, setting and monitoring of an injec-

    tion moulding machine

    Basics of LSR injection mould conguration

    Process optimisation

    Course content

    Special processes Code

    LSR process SP LSR

    Course on special processesLSR processing

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    Course objective:In-depth knowledge of various injection coining

    methods and functions

    Target group:Installation technicians, machine operators, mould

    designers

    Requirements:Basic knowledge in injection moulding and attend-

    ance of a machine set-up course (M)

    Course duration:2 days

    Course fee: 500,-

    Documents:Course folder and CD

    Course description

    SV PTP

    Introduction to mould technology

    Introduction of various injection coining techniques

    Injection coining functions in the SELOGICA direct controller

    Programming the injection coining sequence in dry cycle on an

    ALLROUNDER

    Process documentation

    Special processes Code

    Injectoin coining SV PTP

    Course content

    Special technology courseInjection coining

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    Course objective:Independent working with a six-axis robotic system

    Target group: Installation technicians, machine operators

    Requirements:Participation in a machine adjustment course (M)

    Course duration:5 days

    Course fee: 1250,- EUR

    Documents:Course folder and CD

    Note:As preparation, we recommend participation in one of the

    MULTILIFT courses (RP ML-V, RP ML-H). Credit notes cannot be used in

    this case.

    Course description

    Course content

    RP 6AC

    Introduction to the six-axis robotic system

    Technical data, Kuka Control Panel, safety circuits

    Movements of the six-axis robotic system

    Creation of teach points

    Programming basic settings, different removal methods,

    set-down sequences and placing nished parts in patterns

    Creation of a complete production sequence

    Monitoring functions, working area monitoring

    Robotic system Control Code

    Six-axis SELOGICA direct RP 6AC

    Course on robotic systemsSix-axis robotic systems

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    Operation of the vertically (V) operating MULTILIFT V or

    the horizontally (H) operating MULTILIFT H

    Programming of the MULTILIFT on ALLROUNDERs

    Various practical applications: teach-in programming,

    programming of sequences, patterned part set-down and

    monitoring functions

    Function description of the inputs and outputs

    Data set management

    Maintenance and inspections of the safety equipment

    Course objective:Unaided programming of the ARBURG robotic

    system MULTILIFT V, SELECT and H

    Target group:Programmers of MULTILIFT robotic systems

    Requirements:Basic knowledge in the operation of injection moulding

    machines

    Course duration:3 days

    Course fee: 750,-

    Documents:Course folder and CD

    Course description

    RP ML

    Robotic system Control Code

    MULTILIFT V, SELECT SELOGICA direct RP ML-V1

    Course content

    Course on robotic systemsMULTILIFT Programmer - Level 1

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    Location map

    Lossburg

    Stuttgart

    Karlsruhe

    Freiburg

    Rastatt

    Rottweil

    Horb

    Freuden-stadt

    Loburg

    Heilbronn

    Pforz-heim

    Appen- weier

    65

    81

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    20 km

    10 mi.

    48.408633,8.453014

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    Enrolment For Training Course

    To: ARBURG GmbH + Co KG, Fax +49 (0)7446 33-3170

    From:(please complete this form)

    Company:

    Address:

    Telephone: Fax:

    E-Mail:

    In case of queries, please contact:

    I/We will arrive on:

    and depart on:

    Fax

    The invoice will be charged at the end of the course. The room reserva-

    tion is binding. Cancellations are usually subject to a cancellation fee andonly possible in agreement with the providers of the accommodation.

    In this case please contact the hotel/guest house directly.

    We have been informed that all liability claims against ARBURG are

    excluded, should a course participant suffer any damages or injury on the

    ARBURG premises.

    Room reservation

    please send us this information together with your enrolment.

    No thank-you, we do not require accommodation

    Yes, please reserve accommodation for the person(s) listed below

    (please enter exact number of rooms required and date of reservation)

    Name double single date from-to

    Date Signature

    Course Date Name of participant

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    approval of ARBURG.

    All data and technical information have been compiled with great care.However, we are unable to guarantee its correctness. Individual illustra- the machine. The relevant valid operating instructions are applicable forthe installation and operation of the machine.

    ARBURG GmbH + Co KG

    With locations in Europe:

    | Asia:

    | America:Brazil, Mexico, USA

    For more information, please go to

    ARBURG GmbH + Co KG