arial latest developements in gyratory crushers and their ... · latest developments in gyratory...
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Date 30. Jan .2016 Mr. Yashwant Sakhardande
Latest Developments in Gyratory Crushers and their installation on steel structures
Content of Presentation� Current leadtime of project with Gyratory crusher
� History and Development of tk Gyratory Crushers
� Main Advantages of tk Gyratory Crushers
�tk Gyratory Crusher References�tk Gyratory Crusher References
� Semi-Mobile-Crushing-Plants (SMCP) with tk Gyratory
Crushers
� Reduced Capex and Reduced project leadtime – value
proposition from thyssenkrupp
Content of Presentation
�Current leadtime of project with Gyratory crusher
� History and Development of tk Gyratory Crushers
� Main Advantages of tk Gyratory Crushers
�tk �tk Gyratory Crusher References
� Semi-Mobile-Crushing-Plants (SMCP) with tk Gyratory
Crushers
� Reduced Capex and Reduced project leadtime – value
proposition from thyssenkrupp
Current Project leadtime with Gyratory crusher ⇒ Currently the Gyratory crusher manufactured in India is of 1970 vintage
design with long delivery of 20 to 24 months
⇒ Crusher is very heavy and bulky with corresponding high foundation loads, higher dynamic loads and larger building size
⇒ Typically Gyratory crusher is installed on concrete foundation as an underground installation
⇒⇒ Considering large and deep excavation, heavy concrete work required -the construction time varies between 25 to 30 months. Risks due to hard strata, rains, land slide invariably causes delays.
⇒ Crushing plant is fixed
⇒ Larger truckfleet is required, with consequent higher energy for truck transportation and higher carbon foot print
Content of Presentation
� Current leadtime of project with Gyratory crusher
�History and Development of tk Gyratory Crushers
� Main Advantages of tk Gyratory Crushers
�tk Gyratory Crusher References�tk Gyratory Crusher References
� Semi-Mobile-Crushing-Plants (SMCP) with tk Gyratory
Crushers
� Reduced Capex and Reduced project leadtime – value
proposition from thyssenkrupp
History and Development of tk Gyratory Crushers
KB 54”- 75”1990200 t
KB 63”-114”1996550 t
History and Development of tk Gyratory Crushers
KB 63”-114”1996550 t
KB 63”-130”2015450 t
Height –1.5 m
Drive 1500kW
tk- Gyratory crushers and its variations Gyratory crusher “KB” develops into jaw type gyratory crusher “BK”
Crusher mouth is
increased at one side
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⇒ Major components are basically the
same as for gyratory crushers
⇒ “BK” can be fed with larger lump sizes
⇒ “BK” combines the functions of primary
and secondary crushers
⇒ High crushing ratio is possible
⇒ Low percentage of fines in the
product sizeBoth figures are principle sketches and therefore
not comparable regarding scaling.
Type “BK”Possible feed
direction
Type “KB”
tk- Gyratory crushers and its variations Gyratory crusher “KB” develops into jaw type gyratory crusher “BK”
9 | 30th Jan 2016 | Gyratory | Y Sakhardande
Feed with largest lump sizes -
Feeding by chute / plate feeder -
⇒ High crushing ratio
⇒ Smaller capacity
- Direct feeding by trucks is possible
- Large feed opening, circular
⇒ High capacity
Possible feed directions
Content of Presentation
� Current leadtime of project with Gyratory crusher
� History and Development of tk Gyratory Crushers
�Main Advantages of tk Gyratory Crushers
�tk Gyratory Crusher References�tk Gyratory Crusher References
� Semi-Mobile-Crushing-Plants (SMCP) with tk Gyratory
Crushers
� Reduced Capex and Reduced project leadtime – value
proposition from thyssenkrupp
Main Advantages of tk Gyratory Crushers
Biggest Crusher Drive due to
Integrated Zyclopaloid Gear Set
Main Advantages of tk Gyratory Crushers
Best Coupling ArrangementMulti-disc coupling
Hydraulic safe set coupling
No gearboxes or Vee belt drives!
1.2.
Easy Dismantling of countershaft assembly. Drive is not disturbed.
Main Advantages of tk Gyratory Crushers
1.2.
Main Advantages of tk Gyratory Crushers
Integrated Gyramatic Control System
Main Advantages of tk Gyratory CrushersLowest Crusher Weight due to Optimized Shell Design
Main Advantages of tk Gyratory Crushers
Auxilliary Equipment Available
Content of Presentation
� Current leadtime of project with Gyratory crusher
� History and Development of tk Gyratory Crushers
� Main Advantages of tk Gyratory Crushers
�tk Gyratory Crusher References�tk Gyratory Crusher References
� Semi-Mobile-Crushing-Plants (SMCP) with tk Gyratory
Crushers
� Reduced Capex and Reduced project leadtime – value
proposition from thyssenkrupp
TK Gyratory Crusher References Today
60 Gyratory Crushers in 12 years
TK Gyratory Crusher References today
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2 0 19 11 9 25 4
TK Gyratory Crusher References17 x Gyratory Crushers only
15 x Gyratory Crushers Underground
28 x Gyratory Crushers with SMCP
Total 60 Gyratory Crushers
Gyratory Crushers only
• 1 x BK 63x75 Ellatsite Copper Bulgaria max. 2,200 mtph
• 1 x KB 54x75 Anshan Steel China max. 2,600 mtph
• 1 x KB 54x75 Sangan Iron Ore Iran max. 2,000 mtph
• 1 x KB 54x75 Chador Malu Iran max. 2.600 mtph
20 | 30th Jan 2016 | Gyratory | Y Sakhardande
• 1 x KB 54x75 Chador Malu Iran max. 2.600 mtph
• 1 x KB 63x114 Collahuasi Chile max.10,400 mtph
• 1 x KB 54x75 Shougang Hierro Peru max. 2,500 mtph
• 1 x KB 54x67 Great King Malaysia max. 1.800 mtph
• 1 x KB 54x67 Semen Bosova Indonesia max. 2.000 mtph
• 1 x KB 54x75 China Gold China max. 2.800 mtph
• 1 x KB 54x75 Wengeng China max. 2.000 mtph
• 1 x KB 54x75 Dacita Chile max. 2.000 mtph
• 1 x KB 54x75 Furong Iron Group China max. 2.500 mtph
• 1 x KB 63x75 Baogang Iron Group China max. 3.500 mtph
• 1 x KB 63x89 Darkhan Mongolia max. 4.000 mtph
• 3 x KB 63x75 Northern Coalfields Ltd India max. 2.000 mtph
TK Gyratory Crusher References
17 x Gyratory Crushers only
15 x Gyratory Crushers Underground
28 x Gyratory Crushers with SMCP
Total 60 Gyratory Crushers
Gyratory Crushers Underground
• 1 x BK 63x75 Northparkes Australia max. 1,000 mtph
• 2 x BK 63x75 Argyle Diamonds Australia max. 1,000 mtph
• 1 x BK 63x75 Northparkes Australia max. 1,000 mtph
• 2 x BK 63x75 LKAB Sweden max. 3,000 mtph
21 | 30th Jan 2016 | Gyratory | Y Sakhardande
• 2 x BK 63x75 LKAB Sweden max. 3,000 mtph
• 2 x BK 63x75 Cadia Australia max. 2.000 mtph
• 1 x KB 54x75 Ernest Henry Australia max. 1.500 mtph
• 5 x KB 63x89 Freeport Indonesia max. 4.500 mtph
• 1 x BK 63x75 Cadia Australia max. 2.000 mtph
TK Gyratory Crusher References
17 x Gyratory Crushers only
15 x Gyratory Crushers Underground
28 x Gyratory Crushers with SMCP
Total 60 Gyratory Crushers
Gyratory Crushers with SMCP• 2 x KB 63x75 Shougang China max. 5.400 mtph
• 1 x KB 63x75 Norsk Stein Norway max. 2,600 mtph
• 1 x KB 63x89 Moly Mines/Yamana Australia/Brazil max. 4,000 mtph
• 4 x KB 63x89 Sino Iron Australia max. 4,600 mtph
• 2 x KB 63x89 Sinotrans Tangshan China max. 6,100 mtph
22 | 30th Jan 2016 | Gyratory | Y Sakhardande
• 2 x KB 63x89 Sinotrans Tangshan China max. 6,100 mtph
• 1 x KB 63x89 Assarel Bulgaria max. 5,000 mtph
• 2 x KB 54x75 Sinotrans Tangshan China max. 2,000 mtph
• 2 x KB 63x89 Tisco China max. 6,100 mtph
• 1 x KB 63x89 MMH Codelco Chile max. 4.500 mtph
• 3 x KB 63x89 Sentinel Zambia max.. 3.000 mtph
• 1 x KB 63x75 Shougang Hierro Peru max. 3.050 mtph
• 2 x KB 63x89 Kansanshi Zambia max.. 3.000 mtph
• 2 x KB 63x89 Cobre de Panama Panama max. 3.000 mtph
• 1 x KB 63x114 Cuajone Peru max. 8.000 mtph
• 2 x KB 63x75 Yunnan Gold China max. 4.600 mtph
• 1 x KB 63x89 Apatite Russia max. 6.000 mtph
Content of Presentation
� Current leadtime of project with Gyratory crusher
� History and Development of tk Gyratory Crushers
� Main Advantages of tk Gyratory Crushers
�tk Gyratory Crusher References
�Semi-Mobile-Crushing-Plants (SMCP) with tk
Gyratory Crushers
� Reduced Capex and Reduced project leadtime – value
proposition from thyssenkrupp
SMCPs with TK Gyratory Crushers
24 | 30th Jan 2016 | Gyratory | Y Sakhardande
Latest Edition of SMCPs
25 | 30th Jan 2016 | Gyratory | Y Sakhardande
SMCPs with TK Gyratory Crushers
43.5 m43.5 m
17
17
--24
m2
4 m
43.5 m43.5 m
SMCPs with thyssenkrupp Gyratory Crushers
Crushing Plant with Indirect feed
Crushing Plant with Direct feed
SHOUGANG MINING COMPANY China, 2004
Shuichang Iron Ore Mine Capacity 3650 – max. 4400 mt/h 0 – 280 mm Ore
Direct feeding by trucks Gyratory Crusher KB 63“ x 75“ – 600 kW
Service weight 860 mt One module, semi-mobile
Content of Presentation
� Current leadtime of project with Gyratory crusher
� History and Development of tk Gyratory Crushers
� Main Advantages of tk Gyratory Crushers
�tk Gyratory Crusher References
� Semi-Mobile-Crushing-Plants (SMCP) with tk Gyratory
Crushers
�Reduced Capex and Reduced project leadtime –
value proposition from thyssenkrupp
Conclusion⇒ Less engineering cost, standard design easily to be adapted to the
project requirements or to be completed with accessories i.e. crane, rock breaker, dust suppression systems, elevator etc.
⇒ Supply of the crusher, plant and related Service from one single source in short time of 20 months. Steel structure of the plant is manufactured in local workshop and delivered well before delivery of the Gyratory crusher.
⇒ Less erection time due to modular design⇒ Less erection time due to modular design
⇒ Minimized concrete work, no foundations required
⇒ Integrated system solution, no internal battery limits
⇒ Process warranty for the system
⇒ Smaller truckfleet, in addition the mechanical energy used for belt conveyors is about a quarter of that for truck transportation and the carbon emissions are about one fifth for the same duty
thyssenkrupp Industries India Pvt. Ltd.Pimpri, Pune – 411018
India
www.thyssenkruppindia.com
Thank You…for your Attention!
engineering.tomorrow.together
www.thyssenkruppindia.com