as p38 10 001 - sgc homs to banias pipeline

1
APPLICATION SUMMARY PIPELINE AUTOMATION SYRIAN GAS COMPANY HOMS TO BANIAS GAS PIPELINE - CONTROL & SAFEGUARDING SYSTEM The Syrian Gas pipeline is a 240km high pressure gas pipeline running from the Banias Power Station on the Mediterranean coast to Homs in western Syria. The gathering station at Homs transmits natural gas, via the new pipeline, to a new Fiscal Metering Station (FMS) at the Syrian- Lebanese border. The gas is then used to supply a gas-fired power station at Beirut and also a new Pressure Reducing and Metering Station (PRMS) near Banias City. CSE Servelec were chosen, by the Syrian Gas Company, to develop a fully integrated control and safety system to monitor the transportation of gas from Syria to the northern Lebanese power station at Dayr Ammar-Beddawi. CSE Servelec's system, supplied in a record eight weeks, provides vital control and safety facilities for the newly constructed pipeline. The system has been designed to provide flow-metering facilities at both the Syrian-Lebanese border and at the PRMS, with remote block valve station monitoring and automatic pipeline shutdown in the event of leak detection. The core of the system is based upon CSE Servelec's versatile Distributed Control architecture and is integrated with a HIMA SIL3 safety system. This allows for the Syrian-Lebanese pipeline to be in operation before the power station at Beirut has been completed. The pipeline forms part of a larger gas distribution network and all operations can also be supervised from CSE Servelec's SCADA system at Arak. The system encompasses process control, process shutdown and emergency shutdown functionality at both Banais and the FMS. The main objectives of the FMS system are to: • Receive gas from the high pressure Syria - Lebanon Gas Pipeline (SLGP) and provide custody transfer to Lebanon with flow rate control • Provide process shutdown control at the FMS in the event of certain process upsets • Provide emergency shutdown and de-pressurisation control in the event of abnormal plant conditions • Provide flow metering facilities The objectives of the PRMS system are to: • Receive gas from the high pressure Homs - Banias Gas Pipeline (HBGP) and reduce the pressure to an acceptable level for delivery to the power station at Banias • Provide process shutdown control at the PRMS in the event of certain process upsets • Provide block valve station monitoring and pipeline shutdown in the event of leak detection • Provide emergency shutdown and de-pressurisation control in the event of abnormal plant conditions • Provide flow metering facilities The overall system encompasses the requirements of process control, process shutdown and emergency shutdown functionality. The core of the two systems is based around the following systems: • MTL MOST Process Control System • HIMA H51q ESD System • CSE Servelec Xtel Server and Xtraview 3 HMI software • Block Valve Stations - CSE Seprol S500 RTU's • Flow Computers - Yokogawa Falcon The core PCS is based on MTL's MOST Hybrid Controllers communicating with dedicated simplex I/O interfacing to the field. The MTL MOST Hybrid Controllers perform automatic and operator initiated process control and process shutdown actions. Operator initiated control actions are communicated from the workstations to the controllers via the primary Xtel Server, which log alarms and events from the PCS and the ESD System. Communications between the Servers and the MTL MOST Hybrid Controllers is via a dual redundant Ethernet link, whilst Communications between the MTL MOST Hybrid Controllers and the I/O racks is via the controller and I/O module carrier backplane. The MTL MOST Hybrid Controllers also communicate with the ESD System, flow computers and Block Valve Stations via serial links. The ESD System is based on a HIMA H51q. The HIMA H51q system is a modular, microprocessor-based programmable system. The ESD System takes care of emergency shutdown and de- pressurisation of the plant as defined in the cause and effect charts. Data acquisition by the PCS from the ESD System is performed over a dual redundant Modbus serial link. Tel: +44 (0) 1246 437400 Fax: +44 (0) 1246 437401 Email: [email protected] CSE-Servelec Limited Rotherside Road, Eckington Sheffield S21 4HL www.cse-servelec.com AS P 38 10 001

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Page 1: As P38 10 001 - SGC Homs to Banias Pipeline

APPLICATION SUMMARY

PIPELINE AUTOMATION

SYRIAN GAS COMPANY

HOMS TO BANIAS GAS PIPELINE - CONTROL & SAFEGUARDING SYSTEM

The Syrian Gas pipeline is a 240km high pressure gas pipelinerunning from the Banias Power Station on the Mediterranean coastto Homs in western Syria.

The gathering station at Homs transmits natural gas, via the newpipeline, to a new Fiscal Metering Station (FMS) at the Syrian-Lebanese border. The gas is then used to supply a gas-fired powerstation at Beirut and also a new Pressure Reducing and MeteringStation (PRMS) near Banias City.

CSE Servelec were chosen, by the Syrian Gas Company, todevelop a fully integrated control and safety system to monitor thetransportation of gas from Syria to the northern Lebanese powerstation at Dayr Ammar-Beddawi.

CSE Servelec's system, supplied in a record eight weeks, providesvital control and safety facilities for the newly constructed pipeline.The system has been designed to provide flow-metering facilities atboth the Syrian-Lebanese border and at the PRMS, with remoteblock valve station monitoring and automatic pipeline shutdown inthe event of leak detection.

The core of the system is based upon CSE Servelec's versatileDistributed Control architecture and is integrated with a HIMA SIL3safety system. This allows for the Syrian-Lebanese pipeline to be inoperation before the power station at Beirut has been completed.The pipeline forms part of a larger gas distribution network and alloperations can also be supervised from CSE Servelec's SCADAsystem at Arak.

The system encompasses process control, process shutdown andemergency shutdown functionality at both Banais and the FMS.

The main objectives of the FMS system are to:• Receive gas from the high pressure Syria - Lebanon Gas Pipeline

(SLGP) and provide custody transfer to Lebanon with flow ratecontrol

• Provide process shutdown control at the FMS in the event ofcertain process upsets

• Provide emergency shutdown and de-pressurisation control in theevent of abnormal plant conditions

• Provide flow metering facilities

The objectives of the PRMS system are to:

• Receive gas from the high pressure Homs - Banias Gas Pipeline(HBGP) and reduce the pressure to an acceptable level fordelivery to the power station at Banias

• Provide process shutdown control at the PRMS in the event ofcertain process upsets

• Provide block valve station monitoring and pipeline shutdown inthe event of leak detection

• Provide emergency shutdown and de-pressurisation control in theevent of abnormal plant conditions

• Provide flow metering facilities

The overall system encompasses the requirements of processcontrol, process shutdown and emergency shutdown functionality.The core of the two systems is based around the following systems:

• MTL MOST Process Control System• HIMA H51q ESD System• CSE Servelec Xtel Server and Xtraview 3 HMI software• Block Valve Stations - CSE Seprol S500 RTU's• Flow Computers - Yokogawa Falcon

The core PCS is based on MTL's MOST Hybrid Controllerscommunicating with dedicated simplex I/O interfacing to the field. The MTL MOST Hybrid Controllers perform automatic and operatorinitiated process control and process shutdown actions. Operatorinitiated control actions are communicated from the workstations tothe controllers via the primary Xtel Server, which log alarms andevents from the PCS and the ESD System.

Communications between the Servers and the MTL MOST HybridControllers is via a dual redundant Ethernet link, whilst

Communications between the MTL MOST Hybrid Controllers andthe I/O racks is via the controller and I/O module carrier backplane.

The MTL MOST Hybrid Controllers also communicate with the ESDSystem, flow computers and Block Valve Stations via serial links.The ESD System is based on a HIMA H51q. The HIMA H51qsystem is a modular, microprocessor-based programmable system.The ESD System takes care of emergency shutdown and de-pressurisation of the plant as defined in the cause and effect charts.

Data acquisition by the PCS from the ESD System is performedover a dual redundant Modbus serial link.

Tel: +44 (0) 1246 437400Fax: +44 (0) 1246 437401Email: [email protected]

CSE-Servelec LimitedRotherside Road, EckingtonSheffield S21 4HL

www.cse-servelec.com

AS P 38 10 001