asme ix interpretations

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7/28/2019 ASME IX Interpretations http://slidepdf.com/reader/full/asme-ix-interpretations 1/17 ASME SECTION IX INTERPRETATIONS NOTE: THESE INTERPRETATIONS ARE FOR ASME COMMITTEE USE ONLY. THEY ARE NOT TO BE DUPLICATED OR USED FOR OTHER THAN ASME COMMITTEE BUSINESS. WARNING: THERE ARE PROBABLY SOME TYPOGRAPHICAL ERRORS IN THIS DOCUMENT. PLEASE REVIEW THE ACTUAL INTERPRETATION FOR THE EXACT WORDING. TO GET A PRINTED COPY OF AN INTERPRETATION, FIRST HIGHLIGHT THE PORTION DESIRED, THEN GOTO File ON THE TOOLBAR, THEN Print... , THEN HIGHLIGHT THE DOT AT THE (Selection BUTTON, FINALLY PRESS THE OK BUTTON.  BE CAREFUL NOT TO PRINT THE ENTIRE DOCUMENT (1 Page) . Interpretation: IX-04-03 Subject: QW-407.1 , Postweld Heat Treatment Date Issued: September 15, 2003 File No: 03-1212 Question (1): May a procedure qualification record subject to the variable QW-407.1(a) which qualified P-No. 8 to P-No. 8 with no PWHT support a WPS with PWHT? Reply (1): QW-407.1(a) does not apply to P-No. 8 materials. See QW-407.1(b). Question (2): Would application of controlled and monitored heat to the weld and surrounding area for the correction of distortion in P-No. 8 material be considered a PWHT operation? Reply (2): See QW-407.1(b). Note: This interpretation originally appeared in Volume 54. The “P8” has been corrected by Errata to read “P-No. 8”. Interpretation: IX-04-04 Subject: QW-401.3 Supplemental Essential Variable Date Issued: September 15, 2003 File No: 03-1246 Background: A WPS is supported by three PQRs. Two PQRs are recorded on 12 mm and 28.5 mm thick coupons using tensile, bend, and impact testing specimens. A third PQR was made using 5 mm thick plate using the same welding parameters, but only impact specimens were tested. Question (1): May these PQRs be combined to support a WPS for welding 2.5 mm through 57 mm material requiring notch toughness testing? Reply (1): No. Question (2): May these three PQRs be combined to support welding base metal thicknesses

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Page 1: ASME IX Interpretations

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ASME SECTION IX INTERPRETATIONS

NOTE: THESE INTERPRETATIONS ARE FOR ASME COMMITTEE USE ONLY.

THEY ARE NOT TO BE DUPLICATED OR USED FOR OTHER THAN ASME

COMMITTEE BUSINESS.

WARNING: THERE ARE PROBABLY SOME TYPOGRAPHICAL ERRORS IN

THIS DOCUMENT. PLEASE REVIEW THE ACTUAL INTERPRETATION FOR THE

EXACT WORDING.

TO GET A PRINTED COPY OF AN INTERPRETATION, FIRST HIGHLIGHT

THE PORTION DESIRED, THEN GOTO File ON THE TOOLBAR, THEN Print... ,

THEN HIGHLIGHT THE DOT AT THE (Selection BUTTON, FINALLY PRESS THE

OK BUTTON.  BE CAREFUL NOT TO PRINT THE ENTIRE DOCUMENT (1 Page).

Interpretation: IX-04-03Subject: QW-407.1 , Postweld Heat Treatment

Date Issued: September 15, 2003

File No: 03-1212

Question (1): May a procedure qualification record subject to the variable QW-407.1(a) which

qualified P-No. 8 to P-No. 8 with no PWHT support a WPS with PWHT?

Reply (1): QW-407.1(a) does not apply to P-No. 8 materials. See QW-407.1(b).

Question (2): Would application of controlled and monitored heat to the weld and surrounding

area for the correction of distortion in P-No. 8 material be considered a PWHT operation?

Reply (2): See QW-407.1(b).

Note: This interpretation originally appeared in Volume 54. The “P8” has been corrected by

Errata to read “P-No. 8”.

Interpretation: IX-04-04Subject: QW-401.3 Supplemental Essential Variable

Date Issued: September 15, 2003

File No: 03-1246

Background: A WPS is supported by three PQRs. Two PQRs are recorded on 12 mm and 28.5mm thick coupons using tensile, bend, and impact testing specimens. A third PQR was made

using 5 mm thick plate using the same welding parameters, but only impact specimens were

tested.

Question (1): May these PQRs be combined to support a WPS for welding 2.5 mm through 57

mm material requiring notch toughness testing?

Reply (1): No.

Question (2): May these three PQRs be combined to support welding base metal thicknesses

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of 4.8 through 57 mm with or without notch toughness?

Reply (2): Yes.

Note: This interpretation originally appeared in Volume 54. The “WP” in Question (1) has

been corrected by Errata to read “WPS”.

Interpretation: IX-04-08Subject: QW-200.4, Combination of Welding Procedures

Date Issued: April 1, 2004File No: 03-1770

Background: A combination weld process PQR was qualified using the GTAW for the root

pass, SMAW and SAW.

Question: May this PQR support a WPS for welding with only one or two of the processes

shown on the PQR?

Reply: Yes, provided the following are met:

a) The remaining essential, nonessential and supplementary essential variables, when

applicable, are applied.b) The base metal and deposited weld metal thickness limits of QW-451 are applied.

Interpretation: IX-04-09Subject: QW-403.9, Base Metal Thickness

Date Issued: April 1, 2004

File No: 04-65

Background: An EGW procedure was qualified on 3/8 in. thick base material completing the

weld joint in one (1) single pass.

Question: Is the WPS qualified to make a weld deposit greater than 1/2 in., in one pass, in basemetal greater than 1/2 in. in thickness?

Reply: No. 

Interpretation: IX-04-10Subject: QW-100.3 and QW-202.2, Procedure Qualification Record Time Limits

Date Issued: June 10, 2004File No: 04-601

Question: Is there a time limit on the validity of a PQR?

Reply: PQRs always remain valid, but may only be used to support WPSs, provided they meet

the requirements of the 1962 or later Edition of ASME Boiler and Pressure Vessel Code Section

IX. See QW-100.3.

Interpretation: IX-04-11Subject: QW-451.1, Procedure Qualification Thickness Limits and Test Specimens and

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QW-202.4, Dissimilar Base Metal Thicknesses

Date Issued: December 22, 2004

File No: 04-599

Background: A procedure qualification test coupon using the same P-Number material and

consisting of two plates of different thicknesses are welded together, where the thicker of the

two plates (T2 = 1-1/2” thick) has been tapered on a 4:1 taper down to the thinner plate

thickness (T1 = 1” thick).

Question (1): Does this test coupon qualify the WPS for a base metal thickness range of 3/16”

to 8”?

Reply (1): See Interpretation IX-86-43, Question (2).

Background: A procedure qualification test coupon using the same or different P-Number

materials and consisting of two plates of different thicknesses, T2 = 1-1/2” thick and T1 = 1”thick welded with a single process. The thicknesses meet on the same plane with neither plate

being tapered. The joint is welded in accordance with the sketch below.

Question (2): Does this test coupon qualify the WPS for both base metals for a thicknessrange of 3/16” to 8” on both sides of the weld joint?

Reply (2): Yes.

Question (3): Does this test coupon qualify the WPS for both base metals of different P

Numbers for a thickness range of 3/16” to 8”?

Reply (3): No. QW-202.4 requires both base metal thicknesses be in accordance with QW-

451.1. Base metal T1 is qualified 3/16” to 2” and base metal T2 is qualified 3/16” to 8”,

except as permitted by QW-202.4(b)(1).

Interpretation: IX-04-12Subject: QW-409.1, Electrical Characteristics, Heat Input

Date Issued: December 22, 2004

File No: 04-1013

Question (1): Does QW-409.1 require that the highest heat input, to be recorded on the PQR, becalculated on the parameters used at the location where the HAZ impact specimens are removed?

Reply (1): No.

Question (2): GTAW is a non-consumable electrode welding process that would record zero

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for the “per unit length of electrode” in QW-409.1(b). Therefore, can the weld volume method

detailed in QW-409.1 be used to control the heat input for a non-consumable electrode welding

process such as GTAW?

Reply (2): See Interpretation IX-92-40.

Interpretation: IX-04-13Subject: QW-322.2, Renewal of Qualification

Date Issued: December 22, 2004

File No: 04-1457

Background: A welder has been qualified for the GMAW process (short circuiting

transfer mode). The required mechanical bend tests were performed and found to be acceptable.

The welder did not weld with this process during the following six-month period, resulting in

expiration of the qualification.

Question: May a welder’s qualification be renewed by radiographing a production weld

performed with the GMAW process (short circuiting transfer mode)?

Reply: No. See QW-322.2(a).

Interpretation: IX-04-14Subject: QW-200.2, Procedure Qualification Record and QW-409.1, Electrical

Characteristics, Heat Input

Date Issued: December 22, 2004

File No: 04-1592

Question (1): Procedure Qualification tests were conducted with notch toughness testing.

When documenting the PQR with actual variables (Amps, Volts, Travel Speed) that were

recorded during welding of the test coupon, is it required that a single value be recorded for these

variables in the PQR?

Reply (1): No. See QW-200.2(b).

Question (2): Must the volts, amps and travel speed used to calculate heat input for each

process per QW-409.1 be measured in the same weld pass or unit length of weld?

Reply (2): Yes.

Interpretation: IX-04-15Subject: QW-407.2, Base Metal Thickness Qualification and QW-407.2, PWHT

Temperature and Time Range

Date Issued: December 22, 2004

File No: 04-1595

Question (1): Will a procedure qualification test coupon on 1.5 in. thick P-No. 1, Gr. 2 material

and post weld heat treated at 1100 deg. F. for 1.5 hours with supplementary essential variable

requirements met, support a WPS with supplementary essential variable requirements for

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production welding on 8 in. thick P-No. 1, Gr. 2 material that is PWHT at 1100 deg. F. for 3.5

hours?

Reply (1): No.

Question (2): Based on the conditions stated in Question 1, could the PWHT time on the 8 in.

thick weldment be increased to 4 hours and 10 minutes at 1100 deg. F. and still be in compliance

with Code requirements?

Reply (2): No.

Interpretation: IX-92-69Subject: QW-409.1, Electrical Characteristics

Date Issued: May 19, 2005

File No: 05-635

Note: Interpretation IX-92-69 has been withdrawn

Interpretation: IX-04-16Subject: QW-403.5, Qualification of Dissimilar Group Number Base MetalsDate Issued: March 8, 2005

File No: 04-1418

Question (1): A PQR is qualified with impact testing using API 5L X56, which is an S-No.1,

Group 2 material. Does that PQR support a WPS for impact tested welding API 5L X52 and X46

which are S-No.1, Group 1 materials?

Reply (1): No.

Question (2): Does a PQR qualified with impact testing conducted using an unassigned material

welded to an S-No.1, Group 2 material support a WPS for welding the same unassigned materialto S-No.1, Group 1 material?

Reply (2): No.

Interpretation: IX-04-17

Subject: QW-409.8, QW-256, SFA Specifications, GTAW Electrode CharacteristicsDate Issued: March 8, 2005

File No: 05-24

Question: May current levels outside the range of SFA 5.12 Table AI for specific tungstenelectrode diameters be specified in a WPS in accordance with Section IX?

Reply: Yes.

Interpretation: IX-04-18Subject: QW-200.4(b), Combination Procedure Qualification Records

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Date Issued: March 8, 2005

File No: 05-25

Background: A combination GTAW and SMAW WPS is supported by two PQRs. PQR A iswelded with SMAW to join 38 mm (1-½ in.) thick plates with 38 mm (1-½ in.) of SMAW

deposit. PQR B is welded with GTAW and SMAW to join 13 mm (½ in.) thick plates, with 3 mm

(1/8 in.) of GTAW deposit, and 10 mm (3/8 in.) of SMAW deposited.

Question (1): Do PQRs A and B qualify the combination WPS for a base metal thickness range

of 5 mm (3/16 in.) to 200 mm (8 in.) when impact testing is not required?

Reply (1): Yes.

Question (2): Do PQRs A and B qualify the combination WPS for a maximum deposited weld

metal thickness of 6 mm (¼ in.) for the GTAW process and 200 mm (8 in.) for the SMAW

process?

Reply (2): Yes.

Question (3): When impact tests are performed for both PQRs with acceptable results, do

PQRs A and B qualify the combination WPS for a base metal thickness range of 13 mm (½ in.) to

200 mm (8 in.) when impact testing is required?

Reply (3): Yes.

Interpretation: IX-04-19

Subject: QW-404.36, Filler Metals, Testing of Recrushed SlagDate Issued: March 8, 2005

File No: 05-26

Question: Does QW-404.36 require that each batch or blend of recrushed slag, as defined in

SFA-5.17, be tested in accordance with Section II, Part C regardless of the source of slag?

Reply: Yes.

Interpretation: IX-04-20Subject: QW-407.1, Welding Procedure Specification, Postweld Heat Treatment

Date Issued: March 8, 2005

File No: 05-293

Question: A WPS for joining P-No.4 to P-No.4 specifies that the PWHT be performed at

1125 deg. F +/- 25 deg. F, which is below the lower transformation temperature for the material.

May this WPS be revised to specify a PWHT performed at 1225 deg. F +/- 25 deg. F, which isalso below the transformation temperature, without requalification of the procedure?

Reply: Yes.

Interpretation: IX-04-21Subject: QW-184 and QW-322.1, Production Welds, Revoking Welder Qualifications

Date Issued: May 19, 2005

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File No: 05-528

Question (1): A welder qualified for fillet welds by a qualification test on a plate groove weld is

required to weld a fillet weld of 3/8 in. (10 mm) leg on a nozzle to shell weld. Is the welderrequired to produce fillet welds with legs having a maximum difference in length of 1/8 in. (3.2

mm) as per QW-184?

Reply (1): No, QW-184 does not apply to production welds.

Question (2): The same welder, qualified as per previous question, produces fillet welds with one

leg size twice the size of the other (3/8 versus 3/4 in.). Is this cause for questioning his/her abilityto weld within the qualification parameters and revoke his/her qualification for fillet welds, in

terms of QW-322.1(b)?

Reply (2): Section IX does not establish criteria for revoking welder qualifications.

Interpretation: IX-04-22Subject: QW-407.4, Qualified Thickness Range when Exceeding the PWHT Upper

Transformation Temperature

Date Issued: May 27, 2005

File No: 04-1301

Question: When variable QW-407.4 applies per QW-250 for test coupons with postweld heat

treatment exceeding the upper transformation temperature is the maximum thickness qualified

1.1  times the thickness of the test coupon for ferrous P number materials; P-No.1 through P-No.7

and P-No. 9A through P-No11B?

Reply: Yes

Interpretation: IX-04-23Subject: QW-211 and QW-310.2, Procedure Qualification for Groove Welds with

Backing (2004 Edition)

Date Issued: August 18, 2005File No: 05-784

Background: A performance qualification test is performed using solid round bar machined to

42.20 mm (1.66 in.) O.D. with a machined circumferential weld groove that is 14.6 mm (0.575

in.) deep and has integral backing. Welding is performed in the 6G test position with a single

welding process. At least three weld layers are deposited. The test coupon will be subjected to

radiographic examination.

Question: May the test coupon described above be used for a performance qualification test in

the 6G position welded with a single process to qualify for all position welding of unlimited weld

metal thickness with backing and for all diameters 25 mm (1 in.) O.D. and greater?

Reply: Yes, however, multiple test coupons are required to provide a minimum weld length of 

150 mm (6 in.) for radiographic examination and the radiographic examination requirements of QW-191 are met.

Interpretation: IX-04-24

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Subject: QW-461.9, Performance Qualification – Position and Diameter Limitations

(2004 Edtion)

Date Issued: November 15, 2005

File: 05-1195

Question: A welder was qualified on pipe 5/8” thick in the 6G position using the GTAW process

without backing for his root pass, and SMAW with F4 filler metal to complete the joint. He is

also qualified to weld using SMAW on plate in the 1G position without backing.

May this welder deposit a root pass using SMAW with F4 filler in the 6G position without

backing?

Reply: No.

Interpretation: IX-04-25Subject: QW-151.3 and QW-451, Tension Test Requirements for Turned Specimens

(2004 Edition)

Date Issued: November 17, 2005

File No: 05-1404

Background: A test coupon of 1 1/8” thickness was welded. Only two (2) turned 0.505 inchdiameter tension specimens were prepared and tested. The test results were acceptable for the

specimens tested.

Question (1): Do the tension tests performed satisfy the requirements of QW-150 and QW-451?

Reply (1): No.

Question (2): Are the requirements of QW-150 and QW-451 satisfied if the WPS and this PQR

supports is limited to a base metal thickness range of 3/16 to 2 inches instead of a base metal

thickness range of 3/16 to 2-1/4 inches that would have been permitted had a sufficient number of 

tension specimens been tested?

Reply (2): No.

Interpretation: IX-04-26

Subject: QW-201, Manufacturer’s or Contractor’s Responsibility (2004 Edition)Date Issued: February 22, 2006

File No: 05-1196

Background: Two independent companies A and B form a Limited Liability Partnership (LLP) to

perform work requiring ASME Section I Code Stamp. The LLP has obtained valid ASME

Certificates of Authorization. Each company also has valid, existing ASME Certificates of 

Authorization. The organization effective operational control of welding procedure qualification

is described in each of the partner’s Quality Control System Manuals and the LLP’s Quality

Control System Manual.

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The welding procedure qualification tests and production welding are under the full supervision

and control of the same individual representing both the LLP and company A.

Question: May the LLP use PQR’s qualified by company A after the formation of the LLP?

Reply: Yes.

Interpretation: IX-04-27Subject: Units of Measurement

Date Issued: February 22, 2006File No: 05-1215

Question (1): Is it acceptable to maintain welder performance qualification records in SI units,

with a conversion table as part of the welding manual to ensure that qualification limits are not

exceeded?

Reply (1): Yes. Code Case 2523 provides information about when such conversions are

required and the requirements for performing such conversions.

Question (2): Is it acceptable to maintain welding procedure specifications that are dual

dimensioned with SI units primary and US Customary units in parenthesis, with a conversiontable as part of the welding manual to ensure that qualification limits are not exceeded?

Reply (2): Yes. Code Case 2523 provides information about when such conversions are

required and the requirements for performing such conversions.

Interpretation: IX-04-28Subject: QW-405.2, Welding Position (2004 Edition)

Date Issued: June 21, 2006

File No: 06-323

Question (1): If a Stud Welding Procedure Qualification is performed in the 4S position does the

same procedure qualification qualify for the 1S position?

Reply (1): No.

Question (2): If a Stud Welding Procedure Qualification is performed in the 4S and 2S position

does the same procedure qualification also qualify for all positions?

Reply (2): No.

Interpretation: IX-04-29Subject: QW-407.1(b), Postweld Heat Treatment

Date Issued: June 21, 2006File No: 06-462

Question: Does QW-407.1(b)(2) address the temperature ranges for stress relieving, stabilizing

and/or solution annealing heat treatments?

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Reply: No, QW-407.1(b)(2) addresses PWHT within a specified temperature range. Section IX

requires the temperature range to be specified on the WPS and the PQR supporting the WPS be

within the specified PWHT temperature range. (See the fourth paragraph of the Introduction.)

Interpretation: IX-01-22RSubject: QW-100.3 and QW-420.1, P-Number Reassignment (2004 Edition)Date Issued: September 11, 2007

File No: 01-679, 04-600

Question: May a previously qualified WPS, written to permit the welding of P-No. 5, Group 1

material to P-No. 5, Group 4 material prior to the establishment of P-Nos. 5A, 5B, and 5C, be

used to weld SA-213 T22 to SA-213 T91 materials?

Reply: Yes, if the WPS is revised to limit the materials qualified for welding to the P- or S-Number(s) and Group number(s) assigned to the specific material(s) originally used for the

procedure qualification test coupon in the applicable edition and addenda of Section IX.

Interpretation: IX-07-01Subject: QW-407.1(b), Postweld Heat Treatment (2004 Edition)Date Issued: February 6, 2007

File No: 06-285

Background: A manufacturer has fabricated multi-convolution bellows of SB-409 UNS

N08800, N08810 or N08811 (P-No. 45), in accordance with ASME Section VIII Div. 1, and

Mandatory Appendix 26, Pressure Vessel and Heat Exchanger Expansion Joints. Although theCode does not require it, the manufacturer performs heat treatment (at 1750 deg. F) subsequent to

completing all welding and forming.

Question: Is the heat treatment described above considered Postweld Heat Treatment

for the purpose of welding procedure qualification in accordance with Section IX, para.QW-407.1(b)?

Reply: Yes.

Interpretation: IX-07-02

Subject: QW-201, Manufacturer’s or Contractor’s Responsibility (2004 Edition)Date Issued: August 17, 2007

File No: 06-912

Background: Three construction companies have participated in a nuclear power plantconstruction project as a consortium contractor. They have a unified Quality Assurance Program

but the consortium does not hold a Certificate of Authorization. Each of the construction

companies holds their own Certificate of Authorization.

Question: Does “two or more companies of different names in an organization” in QW-201

apply

to the consortium described in the background?

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Reply: No.

Interpretation: IX-07-03Subject: QW-409.2, FCAW Mode of Transfer (2004 Edition)

Date Issued: August 17,2007

File No: 07-1041

Question: Does QW-409.2, the transfer mode variable, apply to the flux cored arc welding

process?

Reply: Yes.

Interpretation: IX-07-04 Subject: QW-404.23, Filler Metal Product Form (2007 Edition)

Date Issued: August 17, 2007

File No: 07-1343

Question (1): Is the requirement to document essential variable QW-404.23 satisfied when the

AWS filler metal classification is specified in the WPS and recorded on the supporting PQR?

Reply (1): Yes.

Question (2): Does QW-404.23 require the words “solid wire”, “bare wire” or “flux cored” be

specified in addition to the AWS filler metal classification in the WPS and supporting PQR?

Reply (2): No.

Interpretation: IX-07-05Subject: QW-100.3 and QW-420.1, Change of P-No. as an Essential Variable with

Respect to Reassignment of P-No.5 into P-No. 5A, 5B, and 5C (2004 Edition)

Date Issued: September 11, 2007

File No: 04-600

Background: A welding procedure was qualified in 1975 (without impact testing) for joining P-

No.5 materials, using SA-213-T9 in the PQR test coupon. P-No.5 has since been deleted, and

CrMo materials have been reassigned to P-Nos.5A, 5B, and 5C, with SA-213-T9 being assignedto P-No.5B. It can be demonstrated that SA-213-T9 is now designated as a P-No.5B material.

Question (1): QW-100.3 allows the continued use of welding procedures qualified under previous

Editions and Addenda of the Code without revision to include any variables required by laterEditions and Addenda. Is it the intent of QW-100.3 to allow the use of this WPS to join P-No.5A,

.P-No.5B or P-No.5C materials without requalification when toughness is not a consideration?

Reply (1): No. QW-100.3 applies when later Code Editions and Addenda have added new

variables for a given welding process. While this WPS can be shown to be qualified for welding

P-No.5B materials to each other, it is intended that the WPS be editorially revised to show

applicability of the WPS to the originally qualified materials under the material grouping

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assignment found in the applicable Edition and Addenda of Section IX. See QW-420.1 and QW-

200.2(c).

Question (2): Is it the intent of Section IX that the WPS described above is acceptable for joiningall materials previously assigned P-No.5?

Reply (2): No. Based upon the original PQR, the WPS is qualified only for joining materials

assigned to P-No.5B under the current Section IX rules. See QW-403.13.

Interpretation: IX-07-06Subject: QW-407.1 and QW-407.2, Postweld Heat Treatment (2007 Edition)

Date Issued: December 11, 2007

File No: 07-1708

Background: A weld test coupon for a PQR was welded using P-No. 1, Group 2 plate materialto itself and postweld heat treated at 1110°F - 1130°F (600°C - 610°C) for ten hours. The

PQR documents all supplementary essential variable notch-toughness requirements. Notch-

toughness is required and all qualification ranges are supported by the PQR for production

welds.

Question: Will this PQR support a WPS that specifies a PWHT temperature range below thelower transformation temperature provided the time at temperature does not exceed 12.5

hours?

Reply: Yes.

Interpretation: IX-07-07Subject: QW-404.22, Use of Consumable Inserts (2007 Edition)

Date Issued: February 12, 2008

File No: 08-40

Background: QW-356 lists the essential variables for Welder Performance Qualification for

manual GTAW. QW-404.22, the use of consumable inserts, is an essential variable for

Welder Performance Qualification within QW-356.

An individual performs the following two qualification tests:

1.  Groove weld using the GTAW-machine process on a NPS 6 (DN 150) Schedule 40pipe coupon with a consumable insert.

2.  Groove weld using the GTAW-manual process on a NPS 6 (DN 150) Schedule 40

pipe coupon with an open root.

Each qualification test is performed independently and welded full thickness by the process used

to make the root weld

Question (1): Is this individual qualified to weld a NPS 6 (DN 150) Schedule 40 pipe groove

weld by making the root weld with the GTAW-machine process with a consumable insert and

then completing the weld using the GTAW-manual process?

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Reply (1): Yes.

Question (2): Is this individual qualified to make non-through wall weld repairs using the

GTAW-manual process to a NPS 6 (DN 150) Schedule 40 pipe groove weld that wasoriginally performed using the GTAW-machine process with a consumable insert?

Reply (2): Yes.

Question (3): Is this individual qualified to make through-wall repairs using the GTAW-

manual process to the root of a NPS 6 (DN 150) Schedule 40 pipe groove weld that was

originally performed using the GTAW-machine process with a consumable insert if the defectremoval results in a repair cavity with an open root?

Reply (3): Yes.

Interpretation: IX-07-08Subject: QW-200.2(c), Changes to PQR (2007 Edition)

Date Issued: February 12, 2008

File No: 08-209

Question (1): Can additional tests and data that are not required by Section IX (i.e., hardnessferrite, corrosion, etc.) be added to a PQR at a later date when the testing was not performed as

part of the original PQR, but followed the conditions of the original qualification?

Reply (1): Yes.

Question (2): If the tests and data noted in Question 1 are added to the PQR, wouldrecertification, including date, be required?

Reply (2): Yes. All changes to a PQR require recertification (including date) by the

manufacturer or contractor per QW-200.2(c).

Interpretation: IX-07-09Subject: QW-401.3 and QW-403.6, Thickness Range Qualified for Impact Testing (2007

Edition)

Date Issued: May 1, 2008

File No: 08-576

Background: A welding procedure qualification was performed on a 1 in. (25 mm) thick test

coupon. Tension and bend tests were performed on the 1 in. (25 mm) plate. A second welding

procedure qualification was performed on a 0.24 in. (6 mm) plate and only impact testing was

performed. All of the essential and supplementary essential variables remained the same exceptfor the coupon thickness.

Question: May the above PQRs be used to support a WPS for materials requiring notchtoughness with a qualified thickness range of 0.1875 in. (5 mm) to 2 in. (50 mm)?

Reply: Yes.

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Interpretation: IX-07-10Subject: QW-201.1

Date Issued: September 18, 2008

File No: 08-1002

Question: Does QW-201.1 allow maintaining effective operational control of PQRs and WPSs

under different ownership than existed during the original procedure qualification when the

ownership of one company has been transferred more than once?

Reply: Yes.

Interpretation: IX-07-11Subject: QW-301.2, Qualification Tests

Date Issued: November 26, 2008

File No: 08-1607

Question: Does QW-301.2 require that a person making adjustments to the welding equipment

settings, under the supervision and control of the welder or welding operator performing the weld,

also be a qualified welder or welding operator?

Reply: No.

Interpretation: IX-07-12Subject: QW-466.1

Date Issued: December 3, 2008

File No: 08-1161

Question: In Table QW-466.1, when the material P-No. is assigned as “All Others” and the

material specification of the ASME Code Section II does not have any requirements for reporting

elongation, is the manufacturer limited to performing a base metal tension test to determine the

proper test jig dimensions A, B, C, and D of Table QW-466.1?

Reply: No.

Interpretation: IX-07-13Subject: QW-483 and QW-484

Date Issued: December 3, 2008File No: 08-1464

Question (1): May the manufacturer or contractor, subcontract the certification of procedure or

performance qualification records?

Reply (1): No.

Question (2): Does Section IX specify the qualifications for the individuals who certify

procedure or performance qualification records?

Reply (2): No.

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Interpretation: IX-07-14Subject: QW/QB-422

Date Issued: June 4, 2009

File No: 09-486

Question: Does the assignment of P-No. 8, Group No. 3 to SA-479, Type XM-19, UNS S20910

include all three (3) of the heat treatment conditions (annealed, hot-rolled and strain-hardened)

specified by SA-479?

Reply: Yes.

Interpretation: IX-07-15Subject: Article III - QW-302.1 & QW-302.2

Date Issued: August 18, 2009

File: 09-567

Question (1): If radiographic examination per QW-302.2 is done for qualification of 2 welders on

a single pipe coupon welded in the 6G position, must each welder complete the entire

circumference of the pipe coupon?

Reply (1): Yes.

Question 2: If mechanical testing per QW-302.1 is done for qualification of 2 welders on a single

pipe coupon welded in the 6G position, must each welder complete the entire circumference of 

the pipe coupon in order to remove the required bend specimens in accordance with QW-463.2(d)

or QW-463.2(e)?

Reply (2): Yes.

Interpretation: IX-07-16Subject: QW-300.2(b)Date Issued: August 18, 2009

File: 09-747

Question: Is the manufacturer or contractor required to provide full supervision during the

performance qualification testing, so that issues such as the essential variables and inspections

during the test can be verified and satisfied for each welder or welding operator qualified?

Reply: Yes.

Interpretation: IX-07-17Subject: QW-304 & QW-355 - FCAW

Date Issued: August 18, 2009

File: 09-1012

Question (1): May radiographic examination meeting the requirements of QW-304 be used to

qualify a welder using the Flux-Cored Arc Welding (FCAW) process, provided the transfer mode

is not the short circuiting mode?

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Reply (1): Yes.

Question (2): When qualifying a welder in accordance with the essential variables listed in QW-355 for the Gas Metal-Arc Welding (GMAW) process and the requirements of QW-304 are met,

is the welder also qualified for the Flux-Cored Arc Welding (FCAW) process if the essential

variables are unchanged?

Reply (2): Yes.

Interpretation: IX-07-18Subject: QW-100.3 and QW-420.1

Date Issued: November 12, 2009

File: 09-490

Background: A later Edition /Addenda of Section IX assigns a P-number different from that

assigned by the Edition/Addenda of Section IX that was in effect at the time of qualification.

Question (1): Is it required that the WPS be revised or a new WPS be written to identify the new

P-number when the applicable code edition/addenda lists the material under the new P-number?

Reply (1): Yes.

Question (2): Is it required that the WPS be revised or a new WPS be written to identify the new

P-number when the applicable code edition/addenda lists the material under the old P-number?

Reply (2): No

Question (3): Is it required that a supporting PQR be amended to show the new P-number

assignment?

Reply (3): No.

Question 4: May a supporting PQR be amended to show the new P-number assignment?

Reply (4): Yes.

Question (5): May a supporting PQR be amended to show both the old and the new P-number

assignments?

Reply (5): Yes.

Background: A later Edition/Addenda of Section IX assigns a F-number different from thatassigned by the Edition/Addenda of Section IX that was in effect at the time of qualification.

Question (6): Is it required that the WPS or PQR be amended to reflect the new filler metal F-No.assignment?

Reply (6): No.

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Question (7): May the WPS or PQR be amended to reflect the new filler metal F-No.

assignment?

Reply (7): Yes.

Interpretation: IX-07-19Subject: QW-452.5 & QW-181.2.1Date Issued: December 2, 2009

File: 09-1596

Background: A fillet weld performance qualification test is performed using a production

assembly mockup.

Question: Must a welder or a welding operator using a production mockup assembly be qualified

for a change in fillet size, base material thickness, or configuration of the mockup?

Reply: Yes.

Interpretation: IX-07-20Subject: QW-452.5Date Issued: December 11, 2009

File: 08-210

Question: Is it the intent of QW-452.5 to permit welder or welding operator fillet weld

performance qualification testing to be conducted using test coupon thicknesses greater than 3/8”

thick?

Reply: Yes.

Interpretation: IX-07-21Subject: QW-250

Date Issued: December 31, 2009

File: 09-588

Question (1): Is it the intent of the Code that Variables QW-403.6, QW-406.3, QW-409.1, QW-

410.9, and QW-410.10 apply when specified in QW-250 for P-No. 10H materials?

Reply (1): No.

Question (2): Is it the intent of the Code that Variable QW-407.4 applies when specified in QW-

250 for P-No. 10H materials?

Reply (2): Yes.