asme sec viii d3 nma app-a.pdf

NonmandatoryAppendices

COPYRIGHT American Society of Mechanical EngineersLicensed by Information Handling ServicesCOPYRIGHT American Society of Mechanical EngineersLicensed by Information Handling Services

NONMANDATORY APPENDICES

Appendix A Guide for Preparing Manufacturer’s Data Reports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234Appendix B Requalification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242Appendix C Guide to Information Appearing on Certificate of Authorization. . . . . . . . . . . . . . . . . . 243Appendix D Fracture Mechanics Calculations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245Appendix E Construction Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256Appendix F Approval of New Materials Under the ASME Boiler and Pressure

Vessel Code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262Appendix G Design Rules for Clamp Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265Appendix H Openings and Their Reinforcement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277

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APPENDIX A — NONMANDATORYGUIDE FOR PREPARING

MANUFACTURER’S DATA REPORTS

A-100 INTRODUCTION

(a) The instructions in this Appendix provide generalguidance to the Manufacturer in preparing Data Reportsas required in KS-300.

(b) Manufacturer’s Data Reports required by thisDivision are for use with this Division only. They arenot intended for use with special construction thatrequires and receives approval by jurisdictional authori-ties under the laws, rules, and regulations of the respec-tive state, province, or municipality in which the vesselis to be installed.

(c) The instructions for completing the Data Reportsare identified by circled numbers corresponding to

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numbers on the sample forms in this Appendix (seeForms K-1, K-2, and K-3, and Table A-100.1).

(d) Where more space is needed than has beenprovided on the form for any item, insert the words“See Remarks” and then enter the data in the “Remarks”area or in the Supplement.

(e) It is not intended that these Data Reports replacein any way the required Manufacturer’s Design Report(KG-323) or the Manufacturer’s construction records(KG-325). It is intended that the Data Reports be usedfor identifying the vessel, retrieval of records, andcertification of compliance with this Division, and withthe User’s Design Specification, by the Manufacturerand by the Inspector.


APPENDIX A — NONMANDATORY Form K-1

FORM K-1 MANUFACTURER’S DATA REPORT FOR HIGH PRESSURE VESSELS

As Required by the Provisions of the ASME Boiler and Pressure Vessel Code, Section VIII, Division 3

1. Manufactured and certified by F1

(name and address of Manufacturer)

2. Manufactured for F2

(name and address of purchaser)

3. Location of installation F3

(name and address)

4. Type F4 F5 F6 F7

(horizontal/vertical) (Mfr.’s serial no.) (CRN) (National Board No.) (year built)

Drawing no. Prepared byF8 F9

5. User’s Design Specification on file at F10

Certified by P.E. state Reg. no.F10 F11

6. Manufacturer’s Design Report on file at F10


7. Material Impact tested at °FF12

8. ASME Boiler and Pressure Vessel Code, Section VIII, Division 3 F13 F13 F14

(year) (Addenda date) (Code Case no.)

9. Service F15

10. Restrictions and warnings F16 F17

cycles at psig at °FF18

11. Construction F19 F20 F21 F22 F23

Prestress method F24

12. Size and configuration F25 F26 F27

(I.D.) (length) (thickness) (cylindrical, spherical, other)

13. Supports and attachments F28

14. Design pressure psi at maximum coincident metal temperature °FF29 F30

Maximum metal temperature °F at psiF30 F30

Minimum design metal temperature °F at psiF31 F31

15. Test pressure psi at °FF32 F32 F32

(pneum./hydro./combination)

Performed in the positionF32

(horiz./vertical) [fluid(s) used in test]

16. Closures F33

(describe)

17. Connections, or provisions, for overpressure relief F34

This Form (E00130) may be obtained from the Order Dept., ASME, 22 Law Drive, Box 2300, Fairfield, NJ 07007-2300.

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Form K-1 2001 SECTION VIII — DIVISION 3

FORM K-1 (Back)

18. Nozzles and connections

Purpose(Inlet, Outlet, Diameter Nominal Reinforcement How

Drain) Quantity or Size Type Material Thickness Material Attached Location

F34 F35 F36 F35 F35 F37 F12 F27 F36

19. Manufacturer’s Partial Data Reports, properly identified and signed by commissioned Inspectors, have been furnished for the following compo-

nents: F38

20. Remarks: F16

CERTIFICATE OF SHOP COMPLIANCEF39

We certify that the statements in this report are correct and that all details of design, material, construction, and workmanship of this vessel

conform to the ASME Boiler and Pressure Vessel Code, Section VIII, Division 3.

U3 Certificate of Authorization no. expires , 19 .

Date Co. name SignedF39 F39

(Manufacturer) (representative)

CERTIFICATE OF SHOP INSPECTIONF40

I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and/or the State or

Province of and employed by

of , have inspected the pressure vessel described in this Manufacturer’s Data

Report on , 19 , and state that, to the best of my knowledge and belief, the Manufacturer has constructed this

part in accordance with ASME Code, Section VIII, Division 3. By signing this certificate, neither the Inspector nor his employer makes any warranty,

expressed or implied, concerning the part described in this Manufacturer’s Data Report. Furthermore, neither the Inspector nor his employer shall

be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.

Date Signed CommissionsF40 F41

(Authorized Inspector) [Nat’l. Bd. (incl. endorsements), state, prov., and no.]

CERTIFICATE OF FIELD ASSEMBLY COMPLIANCEF39

We certify that the field assembly construction of all parts of this vessel conforms with the requirements of SECTION VIII, Division 3 of the ASME

BOILER AND PRESSURE VESSEL CODE.

U3 Certificate of Authorization no. expires , 19 .


(Assembler that certified and constructed field assembly) (representative)

CERTIFICATE OF FIELD ASSEMBLY INSPECTIONF42

I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and/or the State or Province

of and employed by

of , have compared the statements in this Manufacturer’s Data Report with the described pressure vessel

and state that parts referred to as data items , not included in the certificate of shop inspection, have

been inspected by me and that, to the best of my knowledge and belief, the Manufacturer has constructed and assembled this part in accordance

with the ASME Code, Section VIII, Division 3. The described vessel was inspected and subjected to a hydrostatic test of F42 psi.

By signing this certificate, neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the part described in this

Manufacturer’s Data Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property

damage or a loss of any kind arising from or connected with this inspection.



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FORM K-2 MANUFACTURER’S PARTIAL DATA REPORT FOR HIGH PRESSURE VESSELS

A Part of a Pressure Vessel Fabricated by One Manufacturer for Another Manufacturer


1. Manufactured and certified by F1


2. Manufactured for F2

(name and address of purchaser)

3. Location of installation F3

(name and address)

4. Type F4 F5 F6 F7

(horizontal/vertical) (Mfr.’s serial no.) (CRN) (National Board No.) (year built)

Drawing no. Prepared byF8 F9

5. User’s Design Specification on file at F10


6. Manufacturer’s Design Report on file at F10


7. Material Impact tested at °FF12

8. ASME Boiler and Pressure Vessel Code, Section VIII, Division 3 F13 F13 F14

(year) (Addenda date) (Code Case no.)

9. Constructed to F8 F9

(drawing no.) (prepared by) (description of part inspected)

10. Construction F19 F20 F21 F23

Prestress method F24

11. Size and configuration F25 F26

(I.D.) (length) (cylindrical, spherical, other)

12. Supports and attachments °FF28

13. Design pressure psi at maximum coincident metal temperature °FF29 F30

Maximum metal temperature °F at psiF30 F30

Minimum design metal temperature °F at psiF31 F31

14. Test pressure psi at °FF32 F32 F32

(pneum./hydro./combination)

Performed in the positionF32

(horiz./vertical) [fluid(s) used in test]

15. Remarks: F16

This Form (E00131) may be obtained from the Order Dept., ASME, 22 Law Drive, Box 2300, Fairfield, NJ 07007-2300.

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Form K-2 2001 SECTION VIII — DIVISION 3

FORM K-2 (Back)

CERTIFICATE OF SHOP COMPLIANCEF39

We certify that the statements in this report are correct and that all details of design, material, construction, and workmanship of this vessel

conform to the ASME Boiler and Pressure Vessel Code, Section VIII, Division 3.

Certificate of Authorization no. expires .



CERTIFICATE OF SHOP INSPECTIONF40

I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and/or the State or

Province of and employed by

of , have inspected the pressure vessel described in this Manufacturer’s Partial Data

Report on , , and state that, to the best of my knowledge and belief, the Manufacturer has constructed this

part in accordance with ASME Code, Section VIII, Division 3. By signing this certificate, neither the Inspector nor his employer makes any warranty,

expressed or implied, concerning the part described in this Manufacturer’s Partial Data Report. Furthermore, neither the Inspector nor his employer

shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.



CERTIFICATE OF FIELD ASSEMBLY COMPLIANCEF39

We certify that the field assembly construction of all parts of this vessel conforms with the requirements of SECTION VIII, Division 3 of the ASME

BOILER AND PRESSURE VESSEL CODE.

Certificate of Authorization no. expires .


(Assembler that certified and constructed field assembly) (representative)

CERTIFICATE OF FIELD ASSEMBLY INSPECTIONF42

I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and/or the State or Province

of and employed by

of have compared the statements in this Manufacturer’s Partial Data Report with the described pressure

vessel and state that parts referred to as data items , not included in the certificate of shop inspection,

have been inspected by me and that, to the best of my knowledge and belief, the Manufacturer has constructed and assembled this part in

accordance with the ASME Code, Section VIII, Division 3. The described vessel was inspected and subjected to a hydrostatic test ofF42 psi. By signing this certificate, neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the part

described in this Manufacturer’s Partial Data Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any

personal injury or property damage or a loss of any kind arising from or connected with this inspection.



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FORM K-3 MANUFACTURER’S DATA REPORT SUPPLEMENTARY SHEET


1. Manufactured and certified by F1 F43


2. Type F4 F43 F5 F43 F6 F43 F8 F43 F7 F43

(horiz., vert., tank, etc.) (Mfr.’s serial no.) (CRN) (drawing) (Nat’l. Bd. No.) (year built)

Data ReportItem Number Remarks

F43 F44

Date Company name SignedF40 F43 F40 F43


Date Signed CommissionsF40 F43 F41 F43

(Authorized Inspector) [Natl. Board (incl. endorsements), state, prov., and no.]

This form (E00132) may be obtained from the ASME, Order Dept., 22 Law Drive, Box 2300, Fairfield, NJ 07007-2300.

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Table A-100.1 2001 SECTION VIII — DIVISION 3

TABLE A-100.1INSTRUCTIONS FOR THE PREPARATION OF MANUFACTURER’S DATA REPORTS

Applies to Form NoteK-1 K-2 K-3 No. Instruction

X X X F1 Name and street address of Manufacturer, as shown on Manufacturer’s ASME Code Certificate of Authorization.

X X . . . F2 Name and address of purchaser.

X X . . . F3 Name of user and address where vessel is to be installed.

X X X F4 Type of vessel, such as horizontal or vertical, separator, heat exchanger, reactor, storage, etc.

X X X F5 An identifying Manufacturer’s serial number marked on the vessel (or vessel part) (see KS-120).

X X X F6 Canadian registration number where applicable.

X X X F7 Where applicable, National Board Number from Manufacturer’s Series of National Board Numbers. National BoardNumber shall not be used for owner-inspected vessels.

X X X F8 Indicate drawing numbers, including revision numbers, that cover general assembly and list materials. For Canadianregistration, also include the number of the drawing approved by Provincial authorities.

X X . . . F9 Organization that prepared drawing.

X X . . . F10 To be completed by the Manufacturer to show the disposition of the User’s Design Specification and the Manufacturer’sDesign Report, and to identify the registered Professional Engineers who certify them.

X X . . . F11 State of the U.S.A. or province of Canada, as applicable.

X X . . . F12 Show the complete ASME specification number and grade of the actual material used in the vessel part. Materialis to be as designated in Section VIII, Division 3. Exceptions: A specification number for a material not identicalto an ASME specification may be shown only if such material meets the criteria in the Foreword of this Division.When material is accepted through a Code Case, the applicable Case number shall be shown.

X X . . . F13 Issue date of Section VIII, Division 3 and Addenda under which vessel or vessel part was manufactured.

X X . . . F14 All Code Case numbers when vessel is manufactured according to any Cases.

X . . . . . . F15 Describe contents or service of the vessel.

X X . . . F16 Additional comments, including any Code restrictions on the vessel or any unusual Code or jurisdictional requirementsthat have been met, such as those noted in F17 , F18 , F20 , F21 , and F32 . Indicate corrosion or erosion allowance.

X . . . . . . F17 Show need for start-up or shutdown temperature and/or controlled rate of heating or cooling, maximum temperatureof any part.

X . . . . . . F18 Show results of fatigue analysis, number of cycles, limitations, or restrictions.

X X . . . F19 Type of longitudinal joint in cylindrical section, or any joint in a sphere (e.g., Type No. 1 butt or seamless).

X X . . . F20 When heat treatment is performed by the Manufacturer, give temperature and time. Explain any special coolingprocedure and other pertinent heating during fabrication.

X X . . . F21 Indicate examination applied. Methods, location, and results should be included under Remarks.

X . . . . . . F22 Type of welding used in girth joints in the cylindrical section (see F19 ).

X X . . . F23 For jacketed vessels, explain type of jacket closures used and Code stamping.

X X . . . F24 Prestress, method, verification, etc.

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APPENDIX A — NONMANDATORY Table A-100.1

TABLE A-100.1 (CONT’D)INSTRUCTIONS FOR THE PREPARATION OF MANUFACTURER’S DATA REPORTS

Applies to Form NoteK-1 K-2 K-3 No. Instruction

X X . . . F25 Indicate inside diameter.

X X . . . F26 The shell length shall be shown as the overall length between closure or transition section welds or joints for a shellof a single diameter. In other cases, define length as appropriately descriptive.

X . . . . . . F27 Thickness is the nominal thickness of the material used in the fabrication of the vessel. It includes corrosion allowance.

X X . . . F28 Indicate provisions for support of the vessel and any attachments for superimposed equipment.

X X . . . F29 Show design pressure for which vessel is constructed (see KG-311). Other internal or external pressures with coincidenttemperatures shall be listed where applicable.

X X . . . F30 Show maximum coincident metal temperatures permitted for vessel at the design pressures.

X X . . . F31 Show minimum design metal temperature at coincident pressure. List if more than one set.

X X . . . F32 Show hydrostatic or other tests made with specified test pressure at top of vessel in the test position that applies(pneumatic, hydrostatic, or combination test pressure). Indicate if vessel was tested in the vertical position.

X . . . . . . F33 Bolts used to secure removable head(s), closures, or seals of vessel.

X . . . . . . F34 Indicate nozzle or other opening which is designated for pressure relief (see Part KR).

X . . . . . . F35 Show other nozzles and openings by size, type, and purpose. See F37 .

X . . . . . . F36 Show opening designated for inspection. Show location.Weld end fabricated nozzle

X . . . . . . F37 Data entries with descriptions acceptable to Inspector. Abbreviations, coded identification, or reference to Code figureand sketch number may be used to define any generic name. For ASME B16.5 flanges, the class should be identified.Flange facing and attachment to neck is not required.

Some typical abbreviations:Flanged fabricated nozzle Cl. 300 flgLong weld neck flange Cl. 300 lwnWeld end fabricated nozzle w.e.

X . . . . . . F38 To be completed when one or more parts of the vessel are furnished by others and certified on Data Report FormK-2 as required by KS-301. The part manufacturer’s name and serial number should be indicated.

X X . . . F39 Certificate of compliance block is to show the name of the Manufacturer as shown on Manufacturer’s ASME CodeCertificate of Authorization. This should be signed in accordance with organizational authority defined in the QualityControl System (see Appendix 2).

X X X F40 To be completed by the Manufacturer and signed by the Authorized Inspector who performs the shop inspection orsigns Form K-1 for the completed vessel. Attach any applicable K-2 forms.

X X X F41 The Inspector’s National Board Commission Number must be shown when the vessel is stamped “National Board.”Otherwise, show only Inspector’s state or province commission number.

X X . . . F42 This certificate is for the Authorized Inspector to sign for any field construction or assembly work (see F41 for NationalBoard Commission Number requirements). Indicate the method used to pressure test the vessel.

. . . . . . X F43 Fill in information identical to that shown on the Data Report to which this is supplementary.

. . . . . . X F44 Fill in information for which there was insufficient space for a specific item on the Data Report Form as identifiedby the notation “See attached Form K-3” on the Data Report. Identify the information by the applicable Data ReportItem Number.

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asme sec viii d3 nma app-a.pdf

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