assembly instructions - …ofsbrandssitesbucket.s3.amazonaws.com/.../fof_staksbenching_ass… ·...

STAKS BENCHING™

ASSEMBLY INSTRUCTIONS

TABLE OF CONTENTS

BASE ASSEMBLY 3

ORGANIZER INSTALLATION 4-5

PRIVACY SCREEN INSTALLATION 6

WORKSURFACE INSTALLATION 7

TOP STRAP INSTALLATION 8-9

POWER INSTALLATION - PREMIUM AND BASIC KITS 10-11

POWER INSTALLATION - ECONOMY KIT 12-13

TOP STRAP INSTALLATION & CABLE BASKET ASSEMBLY 14

CABLE BASKET INSTALLATION 15

STAKS BENCHING™ | 3

1. Begin assembly of bench in its permanent location. Once assembled the bench

will be difficult to move.

2. Attach T-nuts to H-bases using M6 x 16MM (Part #: 1416448) screws. Screw

through mount plate from below and into T-nut.

3. Screw into T-nut only two or three turns, DO NOT tighten.

4. Attach toolbar by sliding T-nut into bottom grooved section of toolbar.

5. Align H-bases so they are perpendicular to the toolbars and all toolbars are in a

straight line.

6. Toolbars must be flush to edge of outside bases and centered on the middle

base(s).

7. When toolbars are properly located, tighten screws.

BASE ASSEMBLY

Align H-bases

90°

T-Nut

T-Nut

Page 1

BASE ASSEMBLY

Begin assembly of bench in its permanent location. Once assembled• the bench will be difficult to move.

Attach T-nuts to H-bases using M6 x 16MM screws. Screw through• mount plate from below and into T-nut.

Screw into T-nut only two or three turns, DO NOT tighten.•Attach toolbar by sliding T-nut into bottom grooved section of toolbar.•Align H-bases so they are perpendicular to the toolbars and all toolbars•

are in a straight line Toolbars must be flush to edge of outside bases and centered on the•

middle base(s).When toolbars are properly located, tighten screws. •

Series: Part #:

T-Nut

T-Nut

90˚

Align H-Bases

Ships with H-base. Part #: 1552073

T-Nut

T-Nut

Center Base Model:6-42CHBA16-30CHBA1

Model Numbers:6-64HBA26-48HBA2

“O” Leg Model Numbers:6-64OBA26-48OBA2 Longer than end

base T-Nut.Part #: 1552074

4 | STAKS BENCHING™

Stanchion

UpperExtrusion

LowerExtrusion

ORGANIZER INSTALLATIONFor benches without organizers, proceed

to page 4.

Attach stanchions to bottom of organizer by screwing #8 x 1"screws through stanchion into pre-bored pilot holes.

Remove extrusions from toolbar.•Upper extrusions will not be present if wood privacy•

panels are to be installed.Take note of holes bored through toolbar. •The holes in the bottom of the stanchions will align•

with the holes in the toolbar. Page 2

Series: Part #:

1. Attach stanchion to bottom of organizer by screwing #8 x 1” screws through

stanchion into pre-bored pilot holes.

2. Remove extrusions from toolbar.

3. Upper extrusions will not be present if wood privacy panels are to be installed.

4. Take note of holes bored through toolbar.

5. The holes in the bottom of the stanchions will align with the holes in the toolbar.

ORGANIZER INSTALLATION

Stanchion

UpperExtrusion

LowerExtrusion

ORGANIZER INSTALLATIONFor benches without organizers, proceed

to page 4.

Attach stanchions to bottom of organizer by screwing #8 x 1"screws through stanchion into pre-bored pilot holes.

Remove extrusions from toolbar.•Upper extrusions will not be present if wood privacy•

panels are to be installed.Take note of holes bored through toolbar. •The holes in the bottom of the stanchions will align•

with the holes in the toolbar. Page 2

Series: Part #:

Stanchion

UpperExtrusion

LowerExtrusion

Model Number: 6-SSS


Distance A

Distance B

Distance A

ORGANIZER INSTALLATIONContinued

For benches without organizers, proceedto page 4.

Determine distances shown above and cut extrusions to match.•Extrusions can be cut with a utility knife.•Replace extrusions leaving space for stanchions.•

Drop organizers in place.•Make sure the holes in the bottom of the stanchions are aligned with•

the holes in the toolbar.

Page 3Series: Part #:

Distance A

Distance B

Distance A

ORGANIZER INSTALLATIONContinued

For benches without organizers, proceedto page 4.

Determine distances shown above and cut extrusions to match.•Extrusions can be cut with a utility knife.•Replace extrusions leaving space for stanchions.•

Drop organizers in place.•Make sure the holes in the bottom of the stanchions are aligned with•

the holes in the toolbar.


6. Determine distances shown above and cut extrusions to match.

7. Extrusions can be cut with a utility knife.

8. Replace extrusions leaving space for stanchions.

9. Drop organizers in place.

10. Make sure the holes in the bottom of the stanchions are aligned with the holes in the

toolbar.

11. Attach using screws that are included.

12. Straps are required after worksurfaces are attached. See page 8.

Distance ADistance A

Distance B


1. Install privacy screens into tool rails.

2. Use a RUBBER MALLET to work screen all the way in until seated on the bottom

extrusion.

PRIVACY SCREEN INSTALLATIONPRIVACY SCREEN INSTALLATION

Install privacy screens into tool rails.•Use a RUBBER MALLET to work screen all the way in until seated•

on the bottom extrusion.

Loosen T-nut screws and slide back H-base for access to bottom• of toolbar.

Insert end caps into outside ends of tool rails.•Secure in place by theading set screw through the small hole in the•

end of the toolbar and into the flange on the inside face of the end cap.Reposition H-base and retighten T-nut screws.•The toolbar will again be flush to the H-base. The end cap will extend•

past the H-base. Page 4

Series: Part #:

PRIVACY SCREEN INSTALLATION

Install privacy screens into tool rails.•Use a RUBBER MALLET to work screen all the way in until seated•

on the bottom extrusion.

Loosen T-nut screws and slide back H-base for access to bottom• of toolbar.

Insert end caps into outside ends of tool rails.•Secure in place by theading set screw through the small hole in the•

end of the toolbar and into the flange on the inside face of the end cap.Reposition H-base and retighten T-nut screws.•The toolbar will again be flush to the H-base. The end cap will extend•

past the H-base. Page 4

Series: Part #:

3. Loosen T-nut screws and slide back H-base for access to bottom of toolbar.

4. Insert end caps into outside ends of tool rails.

5. Secure in place by theading set screw through the small hole in the end of the

toolbar and into the flange on the inside face of the end cap.

6. Reposition H-base and retighten T-nut screws.

7. The toolbar will again be flush to the H-base. The end cap will extend past the

H-base.

End Caps ship with Tool Rail Kit.Part #: 1565102


1. Note: Support rails are used on 22”, 30” and 36” deep tops that are wider than 48”.

2. Position support rail on bottom side of worksurface 6” from user edge in center of

worksurface.

3. Attach with #10 x 5/8” screws.

WORKSURFACE INSTALLATION

6"

FLUSH

WORK SURFACE INSTALLATION

1 1/2"

Position support rail on bottom side of worksurface• 6" from user edge in center of work surface.

Attach with #10 x 5/8" screws.•

Place work surfaces on H-bases with side flush to edge of H-base.•Leave 1 1/2" gap between back edge of work surface and tool bar.•Secure work surfaces to H-bases with #12 x 1" screws. •

Page 5

Series: Part #:

6"

FLUSH

WORK SURFACE INSTALLATION

1 1/2"

Position support rail on bottom side of worksurface• 6" from user edge in center of work surface.

Attach with #10 x 5/8" screws.•

Place work surfaces on H-bases with side flush to edge of H-base.•Leave 1 1/2" gap between back edge of work surface and tool bar.•Secure work surfaces to H-bases with #12 x 1" screws. •

Page 5

Series: Part #:

4. Place work surfaces on H-bases with side flush to edge of H-base.

5. Leave 1 1/2” gap between back edge of work surface and tool bar.

6. Secure work surfaces to H-bases with #12 x 1” screws.

1 1/2”

FLUSH

EqualDistance

EqualDistance

6”

1 1/2”

FLUSH

Straightner Rails ship with Tool Rail Kit. Model Numbers:

SPTR66SPTR60SPTR54SPTR48


1. Use M6 x 50MM screw to attach top strap to tool bar and stanchion.

TOP STRAP INSTALLATION

2. Secure top strap to bottom of

worksurfaces with eight (8) #8x1”

screws for each top strap.

Top Strap

Top Strap ships with Tool Rail Kit.Part #: 1552075

Part #: 1416448


3. Insert T-nut, angled face up, inside of grooved bottom of toolrail.

4. Use M6 x 16MM screw to attach top strap to T-nut inside of tool bar.

5. When tightening screw, T-nut should turn inside of groove and grip bottom of

toolbar.

DO NOT SCREW TOP STRAPS TO WORKSURFACES

UNTIL AFTER POWER BLOCKS HAVE BEEN INSTALLED.

T-Nut Installation

T-NutPart #: 1512929


1. Remove faceplates (held on with magnets), and end caps if installing premium

power blocks.

2. Hold power block up to bottom edge of toolbar so tabs are inserted into groove

on bottom of toolbar.

3. Power block should be centered on toolbar or centered in the work area if

personal storage boxes are used.

4. Expand tabs by inserting 5MM allen wrench into hex drive and turning clock-wise.

5. Tabs will expand and grip sides of toolbar groove.

POWER INSTALLATION - PREMIUM AND BASIC KITS

POWER INSTALLATION

Premium and Basic Kits

Remove faceplates (held on with magnets), and end caps if installing• premium power blocks.

Hold power block up to bottom edge of toolbar so tabs are inserted• into groove on bottom of toolbar.

Power block should be centered on toolbar or centered in the work area• if personal storage boxes are used.

Expand tabs by inserting 5MM allen wrench into hex drive and turning• clock-wise.

Tabs will expand and grip sides of toolbar groove.•

5MMallen

wrench

Page 7

Series: Part #:

POWER INSTALLATION

Premium and Basic Kits

Remove faceplates (held on with magnets), and end caps if installing• premium power blocks.

Hold power block up to bottom edge of toolbar so tabs are inserted• into groove on bottom of toolbar.

Power block should be centered on toolbar or centered in the work area• if personal storage boxes are used.

Expand tabs by inserting 5MM allen wrench into hex drive and turning• clock-wise.

Tabs will expand and grip sides of toolbar groove.•

5MMallen

wrench

Page 7

Series: Part #:

5MM AllenWrench


6. Plug in one jumper cable between two power blocks.

7. Jumper cable should pass through O-rings.

8. Jumper cable end must be pushed in until it snaps into place.

9. Plug in power in-feed into any receptacle block in the run.

10. Snap in duplex receptacles according to power requirements (usually determined

by an electrician).

11. Place duplex receptacle inside receptacle block with clip pointing down and slide

sideways into terminal until receptacle clicks in place.

12. On premium power blocks, replace end caps and face plates after duplex

receptacles are installed.

O-ring

POWER INSTALLATION

Premium and Basic Kits - con't

Plug in one jumper cable between two power blocks.•Jumper cable should pass through O-rings.•Jumper cable end must be pushed in until it snaps•

into place.Plug in power in-feed into any receptacle block•

in the run.

Page 8

Snap in duplex receptacles according to power requirements• (usually determined by an electrician).

Place duplex receptacle inside receptacle block with clip• pointing down and slide sideways into terminal until receptacle clicks in place.

On premium power blocks, replace end caps and face plates• after duplex receptacles are installed.

Series: Part #:

O-ring

POWER INSTALLATION

Premium and Basic Kits - con't

Plug in one jumper cable between two power blocks.•Jumper cable should pass through O-rings.•Jumper cable end must be pushed in until it snaps•

into place.Plug in power in-feed into any receptacle block•

in the run.

Page 8

Snap in duplex receptacles according to power requirements• (usually determined by an electrician).

Place duplex receptacle inside receptacle block with clip• pointing down and slide sideways into terminal until receptacle clicks in place.

On premium power blocks, replace end caps and face plates• after duplex receptacles are installed.

Series: Part #:

O-ring


1. Attach block clip to two T-nuts in toolbar using M6 x 10MM screws.

2. See T-nut installation instructions on page 9.

POWER INSTALLATION - ECONOMY KIT

T-nuts

Attach block clip to two T-nuts in toolbar using M6 x 10MM screws.•

See T-nut installation instructions on page 7.•

Block Clip

Engage slotted grooves on top of double block system to flanges• on block clips.

Slide forward until each receptacle block snaps into place.•Page 9

POWER INSTALLATION

Economy Kit

Series: Part #:

T-nuts

Attach block clip to two T-nuts in toolbar using M6 x 10MM screws.•

See T-nut installation instructions on page 7.•

Block Clip

Engage slotted grooves on top of double block system to flanges• on block clips.

Slide forward until each receptacle block snaps into place.•Page 9

POWER INSTALLATION

Economy Kit

Series: Part #:

3. Engage slotted grooves on top of double block system to flanges on block clips.

4. Slide forward until each receptacle block snaps into place.

T-nuts

Block Clip

Part #: 1554819


5. Plug in one jumper cable between two power blocks.

6. Jumper cable end must be pushed in until it snaps into place.

7. Install duplex receptacles as shown on bottom of page 10.

Plug in one jumper cable between two power blocks.•

Jumper cable end must be pushed in until it snaps• into place.

Install duplex receptacles as shown on bottom of page 8.•

POWER INSTALLATION

Economy Kit con't



Clamp

Assemble basket clamps with two small clamp plates on the top and on• large clamp plate on the bottom.

Clamps should be spaced so they are directly below the O-rings on the• power block.

If the basket is on the end of a bench, the clamps should be shifted, if• possible, so the basket can be mounted towards the center of the bench.

Screw clamps together using four (4) M4 x 10MM screws per clamp.•

Page 11


& CABLE BASKET ASSEMBLY

Secure top strap to bottom of work• surfaces with eight (8) #8 x 1" screws for each top strap.

Series: Part #:

Clamp

Assemble basket clamps with two small clamp plates on the top and on• large clamp plate on the bottom.

Clamps should be spaced so they are directly below the O-rings on the• power block.

If the basket is on the end of a bench, the clamps should be shifted, if• possible, so the basket can be mounted towards the center of the bench.

Screw clamps together using four (4) M4 x 10MM screws per clamp.•

Page 11


& CABLE BASKET ASSEMBLY

Secure top strap to bottom of work• surfaces with eight (8) #8 x 1" screws for each top strap.

Series: Part #:

2. Assemble basket clamps with two small clamp plates on the top and on large clamp plate

on the bottom.

3. Clamps should be spaced so they are directly below the O-rings on the power block.

4. If the basket is on the end of a bench, the clamps should be shifted, if possible, so the

basket can be mounted towards the center of the bench.

5. Screw clamps together using four (4) M4 x 10MM screws per clamp.

1. Secure top strap to bottom of work surfaces with eight

(8) #8 x 1” screws for each top strap (HK-31).

TOP STRAP INSTALLATION & CABLE BASKET ASSEMBLY

Clamp


O-ring

Stand off

Bolt

T-nut

Stand off

Bolt

CABLE BASKET INSTALLATION

POWER BLOCK MOUNTED BASKET

TOOLBAR MOUNTED BASKET

Attach basket to O-rings on power blockusing 60MM hex head bolt and 1 3/4"standoff.

Attach basket to T-nut in tool bar using6" hex head bolt and 5 1/2" standoff.

Page 12

See T-nut installation instructionson page 7.

Series: Part #:


1204 east sixth street telephone 800 983 4415huntingburg, in 47542 fax orders 812 683 7256firstoffice.com fax cs 812 683 7155

O-ring

Stand off

Bolt

T-nut

Stand off

Bolt




Attach basket to O-rings on power blockusing 60MM hex head bolt and 1 3/4"standoff.

Attach basket to T-nut in tool bar using6" hex head bolt and 5 1/2" standoff.

Page 12

See T-nut installation instructionson page 7.

Series: Part #:


1. Attach basket to O-rings on power block

using 60MM hex head bolt and 1 3/4” standoff.


1. Attach basket to T-nut in tool bar using 6” hex

head bolt and 5 1/2” standoff.

2. See T-Nut installation instructions on page 9.

11.11.14

Part #: 1512615(M6-1.00x150MM)

Bolt

Bolt

O-ring

T-nut

Stand Off

Stand Off

Part #: 1512614

Part #: 1512929

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