assembly & operating instructions · z21.58b csa 1.6b-2006 standard for outdoor cooking gas...

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ASSEMBLY & OPERATING INSTRUCTIONS

Model: 720-0578

FOR PROPANE GAS USE ONLYFOR OUTDOOR USE ONLY

G09Y07P-2

This instructions manual contains important information necessary for the proper assembly and safe use of the appliance.

Read and follow all warnings and instructions before assembling and using the appliance

Follow all warnings and instructions when using the appliance

Keep this manual for future reference

Figure 750CSA INTERNATIONALProject 1932582

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DANGER

If you smell gas:

1 Shut off gas to the appliance.2 Extinguish any open flame.3 Open lid4 If odor continues, keep away from the

appliance and immediately call you gas supplier or your fire department.

WARNING

1.Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

2.An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

Failure to comply with these instructions could result in a fire or explosion that could cause serious bodilyinjury, death, or property damage.

Combustion by products produced when using this product contain chemicals known to the States of California to cause cancer, birth defects, or other reproductive harm

Your grill will very hot. Never lean over the cooking area while using your grill. Do not touch cooking surfaces, grill housing. Lid or any other grill parts while the grill is in operation, or until the gas grill has cooled down after use.

Table of Contents

Safety Instruction

Safety Instruction . . . . . . . . . . . . . . . . . . . . .

Assembly Instruction . . . . . . . . . . . . . . . . . .

To Match the Light Grill . . . . . . . . . . . . . . . .

Gas Hook –Up . . . . . . . . . . . . . . . . . . . . . . .

Installer Final Check List . . . . . . . . . . . . . . .

Leak Testing . . . . . . . . . . . . . . . . . . . . . . . .

Operating Instruction . . . . . . . . . . . . . . . . . .

Grill Lighting Instruction . . . . . . . . . . . . . . . .

Lighting Illustration . . . . . . . . . . . . . . . . . . . .

Motor Instruction . . . . . . . . . . . . . . . . . . . . . .

Care and Maintenance . . . . . . . . . . . . . . . . .

Trouble Shooting . . . . . . . . . . . . . . . . . . . . .

Exploded View . . . . . . . . . . . . . . . . . . . . . . .

Part List . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Converting to Natural Gas . . . . . . . . . . . . . .

Instruction for Converting to Natural Gas . . .

Gas Conversion . . . . . . . . . . . . . . . . . . . . . .

Ordering Parts . . . . . . . . . . . . . . . . . . . . . . .

Grill Hints . . . . . . . . . . . . . . . . . . . . . . . . . . .

Grill Cooking Chart . . . . . . . . . . . . . . . . . . . .

Grill Recipe Suggestion . . . . . . . . . . . . . . . .

Limited Warranty . . . . . . . . . . . . . . . . . . . . .

3-7

8-11

12

13-14

14

15-16

17-18

18-20

21

22

23-24

25-28

29

30-31

32

33

34-38

39

39

40-42

43-45

46


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WARNING

ELECTRICAL GROUNDING INSTRUCTIONS This appliance (rotisserie motor) is equipped with a plug and should be plugged directly into a properly grounded receptacle. When installed, must be electrically grounded in accordance with local codes or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or the Canadian Electrical Code, CSA C22.1 DO NOT cut or remove the grounding prong from this plug.

1. To protect against electric shock, do not immerse cord or plugs in water or other liquid.2. Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off

parts.3. Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after the appliance

malfunctions or has been damaged in any manner. Contact the manufacturer for repair.4. Don not let the cord hang over the edge of a table of touch hot surface.5. Do not use an outdoor cooking gas appliance for purposed other than intended.6. When connecting, first connect plug to the outdoor cooking gas appliance then plug appliance into the outlet.7. Use only a Ground Fault Interrupt (GFI) protected circuit with this outdoor cooking gas appliance.8. Never remove the grounding plug or use with an adapter of 2 prongs.9. Use only extension cords with a 3 prong grounding plug, rated for the power of the equipments, and

approved for outdoor use with a W-A marking.

Safety Instruction


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Safety Instruction

WARNING

Do not try lighting this appliance without reading the “LIGHTING INSTRUCTIONS” section of this manual.

TESTED IN ACCORDANCE WITH ANS Z21.58b CSA 1.6b-2006 STANDARD FOR OUTDOOR COOKING GAS APPLIANCE. THIS GRIL IS FOR OUTDOOR USE ONLY.

Grill Installation CodesCheck your local building codes for the proper method of installation. in the absence of local codes, this unit should be installed in accordance with the National Fuel Gas Code ,ANSI Z223.1/NFPA 54,Storage and Handling of Liquefied Petroleum Gases, ANSI /NFPA B149.2 or CSA B149.1 Natural Gas and Propane Installation Code, and the National Electrical Code, ANSI/NFPA 70. Correct LP Gas Tank UseLP gas grill models are designed for use with a standard 20 lb. Liquid Propane Gas tank, not included with grill. Never connect your gas grill to an LP gas tank that exceeds this capacity.

If an external electrical source is utilized: The outdoor cooking gas appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.

WARNING

Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.

NOTE: The normal flow of gas through the regulator and hose assembly can create a humming noise. A low volume of noise is perfectly normal and will not interfere with operation of the grill. If humming noise is loud and excessive you may need to purge air from the gas line or reset the regulator excess gas flow device. This purging procedure should be done every time a new LP gas tank is connected to your grill.

CAUTION: Beware of Flashback

CAUTION: Spiders and small insects occasionallyspin webs or make nests in the grill

burner tubes during transit and warehousing. These webs can leadto gas flow obstruction, which couldresult in a fire in and around burnertubes. This type of fire is known as“FLASH-BACK” and can cause serious damage to

your grill and create an unsafe operating condition for the user.

Although an obstructed burner tube is not the only cause of “FLASH-BACK”, it is the most common cause.

To reduce the chance of “FLASH-BACK”, you must clean the burner tubes before assembling your grill, and at least once a month in late summer or early fall when spiders are most active. Also perform this burner tube cleaning procedure if your grill has not been used for an extended period of time. A clogged tube can be lead to a fire beneath the grill.

Visually check the burner flames prior to each use,the flames should look like this picture, if they do not,refer to the burner main tenancy part of this manual.


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LP-Gas Supply System

A 20lbs tank of approximately 1/4 inches in diameter by 18-1/4 inches high is the maximum size LP gas tank to use. This safety feature prevents the tank from being overfilled, which

can cause malfunction of the LP gas tank, regulator and/or grill.The LP gas supply cylinder to be used must be constructed and

marked in accordance with the specifications for LP –Gas cylinder of the U.S. Department of Transportation (DOT) or the National Standard of Canada ,CAN/CSA –B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods and Commission .The LP gas tank must have a shutoff valve terminating in an LP

valve outlet that is compatible with a Type 1. LP gas supply cylinder must have a shut off valve terminating in a valve outlet specified for connection type QCC1 in the standard for compressed gas cylindervalve outlet and inlet connection ANSI/CGA-V-1 as applicable. LP gas supply cylinder must be fitted with an Overfill Protection Device (O.P.D) The LP gas tank must also have a safety relief device that has a direct connection with the vapor space of the tank.The tank supply system must be arranged for vapor withdraws.The LP gas tank used must have a collar to protect the tank valvePlace dust cap on cylinder valve outlet whenever the cylinder is not

in use. Only install the type of dust can on the cylinder valve out that is provided wit the cylinder valve. Other types of cap or plugs may result in leakage of propaneNever connect an unregulated LP gas tank to your gas grill. This outdoor cooking gas appliance is equipped with a high capacity

hose/regulator assembly for connection to a standard 20lb. Liquid propane cylinder.Have your LP gas tank filled by a reputable propane gas

dealer and visually inspected and re-qualified at each filling.Do not store a spare LP gas cylinder under or near this

appliance.Never fill the cylinder beyond 80 percent full .

If the information not followed exactly, a fire resulting indeath or serious injury could occur.Always keep LP gas tanks in an upright position.Do not store or use gasoline or other flammable vapors and liquids

in the vicinity of this or any other appliance.Storage of an outdoor cooking gas appliance indoors is permissible

only if the cylinder is disconnected and removed from the outdoor cooking gas appliance.. Place dust cap on cylinder valve outlet whenever the cylinder is not

in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane. This outdoor working gas appliance is not intended to be installed in

or on boats, or recreational vehicle.When your gas grill is not in use the gas must be turned off at LP

gas tank.•The gas must be turned off at the supply cylinder when the outdoor cooking gas appliance is not in use.•LP gas tank must be stored outdoors is a well-ventilated area and out of reach of children. Disconnected LP gas tanks must not be stored in a building. Garage or any other enclosed area.

PROPER PLACEMENT AND CLEARANCE OF GRILL

•Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area. Your gas grill is to be used outdoors only.•Do Not install this unit into combustible enclosures. •Minimum clearance from sides and back of unit to combustible construction, 24 inches (61cm) from sides and 24 inches (61cm) from back. •DO NOT uses this appliance under overhead combustible surfaces. This outdoors cooking gas appliance is not intend to be install in or on recreational vehicles and/or boats.•Do Not obstruct the flow of ventilation air around the gas grill housing. Only use the regulator and the hose assembly supplied with your gas grill. Replacement regulators and hose assemblies must be those specified in this manual.•The regulator and hose assembly must be inspected before each use of the grill. If there is excessive abrasion or wear or if the hose is cut, it must be replaced prior to the grill being put into operation. The replacement hose assembly shall be that specified by the manufacturer.•Pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must be used. Never substitute other types of regulator. Contact customer service for manufacturer specified replacement parts.•This outdoor cooking gas appliance is equipped with a pressure regulator comply with the standard for Pressure Regulating Valves for LP Gas ANSI/ UL 144.•Do not use briquettes of any kind in the grill.•The grill is designed for optimum performance without the use of briquettes. Do not place briquettes on the radiant as this will block off the area for the grill burners to vent. Adding briquettes can damage ignition components and knobs, and void the warranty. •Keep the back and side cart free and clear from debris. Keep any electrical supply cord, or the rotisserie motor cord away from the heated areas of the grill.•Never use the grill in extremely windy conditions. If located in a consistently windy area (oceanfront, mountaintop, etc.) a windbreak will be required (see below). Always adhere to the specified clearance.•Never use a dented or rusty propane tank.•Keep any electrical supply cord and the fuel supply hose away from any heated surface•While lighting, keep your face and hands as far away from the grill as possible.•Burner adjustment should only be performed after the burner have cooled.

Safety Instruction


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WARNING

Your grill will get very hot. Never lean over the cooking area while using your grill. Do not touch cooking surfaces, grill housing, lid or any other grill parts while the grill is in operation, or unit the gas grill has cooked down after use.

Failure to comply with these instructions may result in serious bodily injury.

INSPECT WARNING:Spiders and insects can nest in the burners of this and any other grill, and cause the gas to flow improperly. This is a very dangerous condition, which can cause a fire to occur behind and beneath the valve panel, thereby damaging the grill and making it unsafe to operate. Inspect the grill twice a year.

WARNINGKeep a spray bottle of soapy water near the gas supply valve and check the connections before each use.

DO NOT USE ALUMINUM FOIL TO LINE THE GRILL RACKS OR GRILL BOTTOM.This can severely upset combustion airflow or trap excessive heat in the control area.

DO NOT LEAVE THE GRILL UNATTENDED WHILE COOKING.

ROTISSERIE DRIVE MOTORUSE ONLY FOR OUTDOORS, DO NOT EXPOSE TO RAIN.

CAUTION: TO ENSURE CONTINUED PROTECTION AGAINST RISK OF ELECTRIC SHOCK, CONNECT TO PROPERLY GROUNDED OUTLETS ONLY, TO REDUCE THE RISK OF ELECTRIC SHOCK, KEEP EXTENSION CORD CONNECTION DRY AND OFF THE GROUND.

SAFETY PRACTICES TO AVOID PERSONAL

INJURY

When properly cared for, your grill will provide safe, reliable service for many years. However, extreme care must be used as the grill produces intense heat that can increase accident potential. When using this appliance basic safety practices must be followed, including the following:

Do not repair or replace any part of the grill unless specifically recommended in this manual. All other service should be referred to a qualified technician.

This sear burner is not intended to be installed in or recreational vehicles or boats

Children should not be left alone or unattended in an area where the grill is being used. Do not allow them to sit, stand or play in or around the grill at any time.

Do not store items of interest to children around or below the grill.

Do not permit clothing, pot holders or other flammable materials to come in contact with or too close to any grate, burner or hot surface until it has cooled. The fabric could ignite and cause

personal injury.For personal safety, wear proper apparel. Loose fitting garments or sleeves should never be worn while using this appliance. Some synthetic fabrics are highly flammable and should not be worn while cooking.

Only certain types of glass, heat-proof glass ceramic, earthenware, or other glazed utensils are suitable for grill use. These materials may break with sudden temperature changes. Use only on low or medium heat settings in accordance with the manufacturer’s guidelines.

Safety Instruction


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WARNING

This outdoor cooking gas appliance is not intended to be installed in or on boats. For other than RV grills, a statement that this appliance is not intended to be installed in or on recreational vehicles.

Do not heat unopened food containers. A build-up of pressure may cause the containers to burst.

Use a covered hand when opening the grill lid.

Never lean over an open grill.

When lighting a burner, pay close attention to what you are doing. Make certain you are aware of which burner you are lighting, so your body and clothing remain clear of open flames.

When using the grill, do not touch the grill rack, burner grate or immediate surroundings as these areas become extremely hot and could cause burns. Use only dry potholders. Moist or damp potholders on hot surfaces may cause steam burns. Do not use a towel or bulky cloth in place or potholders. Do not allow potholders to touch hot portions of the grill rack.

Grease is flammable. Let hot grease cool before attempting to handle it. Do not allow grease deposits to collect in the grease tray at the bottom of the grill’s firebox. Clean the grease tray often.

Do not use aluminum foil to line the grill racks or grill bottom. This can severely upset combustion air flow or trap excessive heat in the control area.

For proper lighting and performance of the burners keep the burner ports clean. It is necessary to clean them periodically for optimum performance. The burners will only operate in one position and must be mounted correctly for safe operation.

Clean the grill with caution. To avoid steam burns, do not use a wet sponge or cloth to clean the grill while it is hot. Some cleaners produce noxious fumes or can ignite if applied to a hot surface.

Turn off grill controls and make certain the grill is cool before using any type of aerosol cleaner on or around the grill. The chemical that produces the spraying action could, in the presence of heat, ignite or cause metal parts to corrode.

Do not use the grill to cook excessively fatty meats or other products which promote flare – ups.

Do not operate the grill under unprotected combustible constructions. Use only in well ventilated areas. Do not use in buildings, garages, sheds, breezeways or other such enclosed areas.

Keep the area surrounding the grill free from combustible materials including, fluids, trash, and vapors such as gasoline or charcoal lighter fluid. Do not obstruct the flow of combustion and ventilation air.

Safety Instruction


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Assembly Instruction

Assemble the shelf to the left side panel and the side burner to the right side panel respectively with 4pcs ¼*10 screws, as the figure show belowAttention: the side shelf and side burner should be similarly screwed:a. The upper 2 screws should be screwed from inside to outside b. The lower 2 screws should be firmed from outside into inside.


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Assemble the side burner valve to the side burner control panel as the figure show below.

Assemble the side burner knob to the side burner control panel as the figure show below.


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In order to install the battery, remove the ignition button housing. Please keep the positive pole of the battery facing toward you. Insert the battery into the housing. Replace the ignition button on the housing after the battery is installed.

Assemble the side shelf handle to the side shelf with 2 pcs ¼*10 screws as the figure show below.


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Attach propane gas tank to regulator inlet fitting by turning the regulator clockwise as shown in figure below. LP gas cylinder must be fitted with a listed overfill prevention device (OPD). Secure liquid propone gas cylinder to the slide out tray using the gas cylinder retention screw.

1. Put the gas tank into the gas tank tray. Then tighten up the gas tank retention kit for fixing the gas tank as shown in the figure 1 below.

2. Here are two buttons “A” and “B” on gas tank tray, the button “A” is used tofix the gas tank tray, if you want to pull out the gas tank tray, please pressbutton “B” .

Figure 1Figure 2


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To Match the Light Grill

1. If the burner will not light after several attempts then the burner can be match lit.

2. If you’ve just attempted to light the main burner with the igniter, allow 5 minutes for any accumulated gas to dissipate. Keep your face andhands as far away from the grill as possible. Insert a lit extended match or lighter through the cooking grids to the burner. Press the control knob and rotate left to the HI setting, continue to press the knob until the burner ignites. Burner should light immediately. If the burner does not light in 4 seconds turn the knob off, wait 5 minutes and try again (as shown in the figure below ).


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NEVER CONNECT AN UNREGULATED GAS SUPPLY LINE TO THE APPLIANCE. USE THE REGULATOR/HOSE ASSEMBLY SUPPLIED.

This is a liquid propane configured grill. Do not attempt to use a natural gas supply unless the grill has been reconfigured for natural gas use.

Total gas consumption (per hour) of this stainless steel gas grill with all burners on “HI”:

Main burner 50,000 Btu/hr.Rear burner 10,000 Btu/hr.Side burner 12,000 Btu/hr.Total 72,000 Btu/hr.

L.P. TANK REQUIREMENT

A dented or rusty L.P. tank may be hazardous and should be checked by your L.P. supplier. Never use a cylinder with a damaged valve. The L.P. gas cylinder must be constructed and marked in accordance with the specifications for L.P. gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and Commission, as applicable. Overfilling prevention device (OPD) shall be provided on cylinder & QCCI connection on the cylinder valve, ANSI/CGA-V-1. The cylinder supply system must be arrange for vapor withdrawal. The cylinder must include a collar to protect the cylinder valve. The cylinder must be provided with a shut off valve terminating in an L.P. gas supply cylinder valve outlet specified, as applicable, for connection type

QCC1 in the standard for compressed gas cylinder valve outlet and inlet connection ANSI/CGA-V-1.

Manifold pressure: 11”(27.94cm) water column (W.C.).

L.P. GAS HOOK-UP

Ensure that the black plastic grommets on the LP cylinder valve are in place and that the hose does not come into contact with the grease tray or the grill head.

CONNECTION

Your stainless steel grill is equipped with gas supply orifices for use only with liquid propane gas. It is also equipped with a high capacity hose/regulator assembly for connection to a standard 20lb. L.P. cylinder (18-1/4” (46.35cm) high, 12-1/4”(31cm) diameter). To connect the L.P. gas supply cylinder, please follow the steps below:

1. Make sure tank valve is in its full off position (turn clockwise to stop)

2. Check tank valve to assure it has proper external male threads (type 1 connection per ANSIZ21.81)

3. Make sure all burner valves are in their off position.

4. Inspect valve connections, port, and regulator assembly. Look for any damage or debris. Remove any debris. Inspect hose for damage. Never attempt to use damaged or obstructed equipment. See your local L.P. gas dealer for repair.

Gas Hook - Up

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5. When connecting regulator assembly to the valve, hand tighten the quick coupling nut clockwise to a complete stop. Do not use a wrench to tighten. Use of a wrench may damage the quick coupling nut and result in a hazardous condition.

6. Open the tank valve fully (counterclockwise). Apply the soap solution with a clean brush to all gas connections. See below. If growing bubbles appear in the solution the connections are not properly sealed. Check each fitting and tighten or repair as necessary.

7. If you have a gas connection leak you cannot repair, turn gas OFF at supply tank, disconnect fuel line from your grill and call 1-800-913-8999 or your gas supplier for repair assistance.

8. Also apply soapy solution to the tank seams. See below. If growing bubbles appear, shut tank OFF and do not use or move it! Contact an LP gas supplier or your fire department for assistance

To disconnect L.P. gas cylinder:

1. Turn the burner valves off.

2. Turn the tank valve off fully (turn clockwise to stop).

3. Detach the regulator assembly from the tank valve by turning the quick coupling nut counterclockwise.

Specified clearance maintained 24”(61cm) from combustibles.All internal packaging removed.Knobs turn freely.Burners are tight and sitting properly on orifices.Pressure regulator connected and set. Gas connections to grill using hose & regulator assembly provided (pre-set for 11.0” water column).Unit tested and free of leaks.User informed of gas supply shut off valve location

USER, PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE.

PROPANE CYLINDER CAUTIONS

a) Do Not store a spare LP-gas cylinder under or near this appliance.

b) NEVER fill the cylinder beyond 80 percent full.

c) If the information in “a” and “b” is not followed exactly, a fire causing death or serious injury may occur.

Gas Hook - Up

Installer Final Check List


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Only those parts recommended by the manufacturer should be used on the grill.

Substitution will void the warranty. Do not use the grill until all connections have been checked and do not leak.

GAS FLOW CHECK

Each grill burner is tested and adjusted at the factory prior to shipment; however, variations in the local gas supply may make it necessary to adjust the burners. The flames of the burners should be visually checked.

Flames should be blue and stable with no yellow tips, excessive noise or lifting. If any of these conditions exist, check to see if the air shutter or burner ports are blocked by dirt, debris, spider webs, etc. If you have any questions regarding flame stability, please call customer service 1-866-984-7455 .

Check all gas supply fittings for leaks before each use. It is handy to keep a spray bottle of soapy water near the shut-off valve of the gas supply line. Spray all the fittings. Bubbles indicate leaks.

ALWAYS CHECK FOR LEAKS AFTER EVERY L.P. TANK CHANGE

GENERAL

Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit. Periodically check the whole system for leaks following the procedures listed below. If the smell of gas is detected at anytime you should immediately check the entire system for leaks.

BEFORE TESTING

Make sure that all packing material is removed from the grill including the burner tie-down straps.

DO NOT SMOKE WHILE LEAK TESTING.

NEVER PERFORM LEAK TEST WITH AN OPEN FLAME.

Make a soap solution of one part liquid detergent and one part water. You will need a spray bottle, brush, or rag to apply the solution to the fittings. For the initial leak test, make sure the L.P. cylinder is full.

TO TEST 1. Make sure the control valves are in the “OFF”position, and turn on the gas supply. 2. Check all connections from the LP gas regulator and supply valve up to and including the connection to the manifold pipe assembly (the pipe that goes to the burners). Soap bubbles will appear where a leak is present. 3. If a leak is present, immediately turn off the gas supply and tighten the leaky fittings. 4. Turn the gas back on and recheck. 5. Should the gas continue to leak from any of the fittings, turn off the gas supply and contact customer service at 1-800-913-8999.

Leak Testing


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Your grill is ready to use!

CAUTIONS

Place dust cap on cylinder valve outlet when the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

The gas must be turned off at the supply cylinder when the unit is not in use.

If the appliance is stored indoors the cylinder must be disconnected and removed from the appliance. Cylinders must be stored outdoors in a well-ventilated area out of the reach of children.


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GENERAL USE OF THE GRILL AND ROTISSERIE

Each main burner is rated at 10,000 Btu/hr. The main grill burners encompass the entire cooking area and are side ported to minimize blockage from falling grease and debris. Above the burners are stainless steel radiant (flame tamer). The igniter knobs are located on the lower center portion of the valve panel. Each rotary igniter is labeled on the control panel.

USING THE GRILL

Grilling requires high heat for searing and proper browning. Most foods are cooked at the “HI” heat setting for the entire cooking time. However, when grilling large pieces of meat or poultry, it may be necessary to turn the heat to the lower setting after the initial browning. This cooks the food through without burning the outside. Foods cooked for a long time or foods basted with a sugary marinade may need the lower heat setting near the end of the cooking time.

NOTE: This stainless steel grill is designed to grill efficiently without the use of lava rocks or briquettes of any kind. Heat is radiated by the stainless steel flame tamers positioned above each burner.

NOTE: The hot grill sears the food, sealing in the juices. The longer the preheat, the faster the meat browns and the darker the grill marks.


WARNING: IMPORTANT!

USING THE SIDE BURNER:

Inspect the gas supply hose prior to turning the gas “ON”. If there is evidence of cuts, wear or abrasion, it must be replaced prior to use. Do not use the side burner if the odor of gas is present.

USING ROTISSERIE BURNER

Your grill is capable of performing back burner rotisserie cooking. Light the rear burner as described in the lighting instructions, see page 20. Once lit, the rotisserie burner will reach cooking temperatures in about 1 minute.

Operating Instructions


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CAUTION: PLEASE TAKE OFF THE WARMING RACK WHEN USING THE ROTIS BURNER. THE HIGH HEAT COMING FROM THE ROTIS BURNER MAY CAUSE THE WARMING RACK TO BEND.

WARNING: IMPORTANT!

BEFORE LIGHTING…

Inspect the gas supply hose prior to turning the gas “ON”. If there is evidence of cuts, wear, or abrasion, it must be replaced prior to use. Do not use the grill if the odor of gas is present. Only the pressure regulator and hose assembly supplied with the unit should be used.

Never substitute regulators and hose assembly for those supplied with the grill. If a replacement is necessary, contact the manufacturer for proper replacement. The replacement must be that specified in the manual.

Screw the regulator (type QCC1) onto the tank. Leak check the hose and regulator connections with a soap and water solution before operating the grill.

Grill Lighting Instructions

Operating Instructions Continues


19

TO LIGHT THE GRILL BURNER:

Make sure all knobs are “OFF” then turn on the gas supply from the LP tank. Always keep your face and body as far from the grill as possible when lighting.

Your stainless steel grill has an exclusive patented built-in ignition. The igniter is built in to the valve. To ignite each burner simply push and turn the control knobs to the HI setting, you will hear the valve click as it sends a spark to the pilot flame. If the burner does not light wait 5 minutes for any excess gas to dissipate and then retry.

knob to “OFF”. If the smell of gas is detected and the igniter is not functioning, immediately turn the control knob “OFF”. Allow 5 minutes for any accumulated gas to dissipate. If the side burner igniter is not functioning, see the following section for match lighting.

WARNING: Always keep your face and body as far away from the burner as possible when lighting.

TO LIGHT THE SIDE BURNER

To light the side burner, remove any cooking utensils from the burner grate. Push and turn the control knob counterclockwise to the “IGNITE/HI” position. If the burner does not light, turn the control

TO MATCH LIGHT THE SIDE BURNER

Hold a lit extended match or lighter near the side burner ports, turn the control knob counterclockwise to “IGNITE/HI”. Move your hand immediately once the burner is lit. Rotate the control knob to the desired setting.

TO MATCH LIGHT THE GRILL

If the burner will not light after several attempts then the burner can be match lit.

Lighting rod-Here is your instruction:

1. Match light extension rod

2. Use this device to match light your burners

Simply place a lighted match between the coils on the end of the extension rod and hold next to the burner to ignite.

If you’ve just attempted to light the burner with the igniter, allow 5 minutes for any accumulated gas to dissipate. Keep your face and hands as far away from the grill as possible. Insert a lit match attached to tight lighting rod or lighter through the cooking grids to the burner.(see next page) Press the control knob and rotate left to the HI/Light setting, continue to press the knob until the burner ignites. Burner should light immediately. If the burner does not light in 4 seconds turn the knob off, wait 5 minutes and try again.

Keep a spray bottle of soapy water near the gas supply valve and check the connections before each use.

Do not attempt to light the grill if odor of gas is present. Call for service

1-800-913-8999

Grill Lighting Instructions continues


20

flame is noisy and tends to lift away from the burner, it indicates too much air.

FLAME CHARACTERISTICSCheck for proper burner flame characteristics.

Burner flames should be blue and stable with no yellow tips, excessive noise, or lifting. If any of these conditions exist call our customer service line. If the flame is yellow, it indicates insufficient air. If the

Each burner is adjusted prior to shipment; however, variations in the local gas supply may take minor adjustments necessary.

Visually check the burner flames prior to each use,The flames should look like this picture,if they do not ,refer to theburner maintenance part of this manual

Grill Lighting Instructions continues


21

Main burner lighting illustration

Step 1: Make sure the lid is open

Step 2. If burner does not light up, turn the knob to OFF and repeat lighting procedure.

Step 3. If burner does not light up after Step 2, turn the knob OFF, wait for 5 minutes,And repeat lighting procedure or light byMatch.

Rear burner & Searing side burner lighting illustration

Step 1: Push and turn Rear Burner or Sear BurnerKnob slowly to IGNITE/ON. At the same time,press the electronic ignition button to light the burner.Once it is lit, release electronic ignition button, andHold the Rear Burner or Sear Burner knob for another15 seconds to be sure the burner stay lit.

Lighting Illustration

Step 2: Release the electronic ignition button and knob.

Step 3: If ignition does not occur in 5 seconds, turn the knob (s) to OFF, wait 5 minutes and repeat the lighting procedure or light by match.


22

Motor Instruction

• TO USE MOTOR SAFELY, PLEASE READ WARNING BEFORE YOU USE IT.

ROTISSERIE DRIVE MOTOR

USE ONLY FOR OUTDOORS, DO NOT EXPOSE TO RAIN.

CAUTION: TO ENSURE CONTINUED PROTECTION AGAINST RISK OF ELECTRIC SHOCK, CONNECT TO PROPERLY GROUNDED OUTLETS ONLY, TO REDUCE THE RISK OF ELECTRIC SHOCK, KEEP EXTENSION CORD CONNECTION DRY AND OFF THE GROUND.

WARNING

ELECTRICAL GROUNDING INSTRUCTIONS This appliance (rotisserie motor) is equipped with a plug and should be plugged directly into a properly grounded receptacle. DO NOT cut or remove the grounding prong from this plug.

Keep the rotisserie motor electric cord away from the heated surfaces of the grill. When not in use remove and store the motor in a dry location.

This motor is with 120V AC & 60Hz, 4W, 40mA, If exceed the voltage, motor will be burnt out.

Control illustrations:

1. Assembly motor on motor bracket and ensure the Rotisserie spit rod is inserted into motor before turn on motor. Then plugged directly into a properly grounded receptacle and turn on motor as shown in the figure below.

Insert rotisserie spit rod 120V AC 60Hz, 4W, 40mA

2. When stopping use motor, just turn off the motor and pull out the plug.


23

STAINLESS STEEL

The grill is made from non-rusting and non-magnetic stainless steel. There are many different stainless steel cleaners available. Always use the mildest cleaning procedure first, scrubbing in the direction of the grain. To touch up noticeable scratches in the stainless steel, sand very lightly with dry 100 grit emery paper in the direction of the grain. Specks of grease can gather on the surfaces of the stainless steel and bake on to the surface and give the appearance of rust. For removal use an abrasive pad in conjunction with a stainless steel cleaner.

GRILL RACK The easiest way to clean the grill is immediately after cooking is completed and after turning off the flame. Wear a barbeque mitt to protect your hand from the heat and steam. Dip a brass bristle barbeque brush in tap water and scrub the hot grill. Dip the brush frequently in the bowl of water. Steam, created as water

contacts the hot grill, assists the cleaning process by softening any food particles. The food particles will fall and burn. If the grill is allowed to cool before cleaning, cleaning will be more difficult.

ENSURE THAT THE GAS SUPPLY AND THE KNOBS ARE IN THE “OFF” POSITION. MAKE SURE THE RANGETOP BURNER IS COOL BEFORE REMOVAL.

GRILL BURNERS

Extreme care should be taken when moving a burner as it must be correctly centered on the orifice before any attempt is made to relight the grill. Frequency of cleaning will depend on how often you use the grill.

MAIN GRILL BURNER CLEANING

Ensure the gas supply is off and the knobs are in the “OFF” position. Make sure the grill is cool. Clean the exterior of the burner with a wire brush. Clear stubborn scale with a metal scraper. Clear any clogged ports with a straightened paper clip. Never use a wooden toothpick as it may break off and clog the port. Please note if insects or other obstructions are blocking the flow of gas through the burner, and if so you will need to call our customer service line 1-800-913-8999.

GREASE TRAY CLEANING:

The grease tray should be emptied and wiped down periodically and washing a mild detergent and warm water solution. A small amount of sand or cat litter may be placed in bottom of grease tray to absorb the grease. Check the grease tray frequently, don’t allow excess grease to accumulate and overflow out of the grease tray.

BURNER CLEANING:1. Turn off the gas supply, and make sure all

the knobs are in the “OFF” position.

2. Wait for the grill to cool.

3. Clean the exterior of the burner with a wire brush. Use a metal scrapper to stubborn stains.

4. Clear clogged port with a straightened paper clip. Never use a wooden toothpick as it may break off and clog the port

5. If inserts or other obstructions are blocking the flow of gas through the burner, call customer service at 1-800-913-8999

Make sure locate the burner onto the orifice.

OVEN RACKS:Clean stainless steel oven racks with solution of detergent and hot water. To clean heavy soil, use a scouring pad such as steel wool with plenty of water.

Care and Maintenance

23


24

STAINLESS STEEL :There are many different stainless steel cleaners available. Always use the mildest cleaning procedure first, scrubbing in the direction of the grain. Do not use steel wool as it will scratch the surface. To touch up noticeable scratches in the stainless steel, sand very lightly with dry 100 grit emery paper in the direction of the grain.

BURNER GRATE:The top burner grate is stainless steel. To avoid burns do not clean a hot grate. They may be wiped while in place with hot, soapy water, rinsed and wiped dry. Never immerse a hot grate in water.

1. Keep outdoor cooking gas appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids.

2. Do not obstruct the flow of combustible and ventilation air.

3. Keep the ventilation openings of the cylinder enclosure free and clear from debris.

4. Flame Characteristics, refer to “Flame Characteristics” on page 20.

5. Checking and cleaning burner/ venturitubes for insects and insect nests. A clogged tube can lead to a fire beneath the grill.

HOW TO REPLACE MAIN BURNERStep 1. Insert the burner onto the orifice.

Step 2. Secure the main burner on the back wall of fire box with 1 screw.

CAUTION:

Care and Maintenance


25

SPIDER AND INSECT WARNING!!!Spiders and small insects occasionally spin webs or make nests in the grill burner tubes during transit and warehousing. These webs can lead to gas flow obstruction which could result in a fire in and around burner tubes. This type of fire is known as “FLASH-BACK”and can cause serious damage to your grill and create an unsafe operating condition for the user.

Although an obstructed burner tube is not the only cause of “FLASH-BACK”, it is the most common cause.

To reduce the chance of “FLASH-BACK”, you must clean the burner tubes before assembling your grill, and at least once a month in late summer or early fall when spiders are most active. Also perform this burner tube cleaning procedure if your grill has not been used for an extended period of time.

WHEN TO LOOK FOR SPIDERSYou should inspect the burners at least once a year or immediately after any of the following conditions occur:

1. The smell of gas in conjunction with the burner flames appearing yellow.

2. The grill does not reach temperature.

3. The grill heats unevenly.

4. The burners make popping noises.

BEFORE CALLING FOR SERVICEIf the grill does not function properly, use the following check list before contacting your dealer for service. You may save the cost of a service call.

Trouble Shooting


26

PREHEATING: The grill lid should be in a closed position during the preheat time period. It is necessary to preheat the grill for a short time before cooking certain foods, depending on the type of food and the cooking temperature. Food that requires a high cooking temperature needs a pre-heat period of five minutes; food that requires a lower cooking temperature needs only a period of two to three minutes. There is no need to preheat for casseroles or other foods that require slow cooking.

COOKING TEMPERATURES

High setting-Use this setting for fast warm-up, for searing steaks and chops, and grilling.

Low setting-Use this setting for all roasting, baking, and when cooking very lean cuts such as fish.

These temperatures vary with the outside temperature and the amount of wind.

Cooking with in-direct Heat: You can cook poultry and large cuts of meat slowly to perfection on one side of the grill by indirect heat from the burner on the other side. Heat from the lighted burner circulates gently throughout the grill, cooking the meat or poultry without any direct flame touching it. This method greatly reduces flare-ups when cooking extra fatty cuts, because there is no direct flame to light the fats and juices that drip down during cooking. Place a drip pan slightly smaller than the cut of meat on the flame tamer surface under the meat being cooked. This will allow you to catch meat juices for making gravy.

Flare-Ups: The fats and juices that drip from the meat cause flare-ups. Since flare-ups impart the distinctive taste and color for food cooked over an open flame, they should be expected and encouraged within reason.

Nevertheless, uncontrolled flaring can result in a ruined meal.

CAUTION: If burners go out during operation, close gas supply at source, and turn all gas valves off. Open lid and wait five minutes before attempting to re-light (this allows accumulated gas fumes to clear).

CAUTION: Should a grease fire occur, close gas supply at source, turn off all burners and leave lid closed until fire is out.

CAUTION: DO not attempt to disconnect any gas fitting while your barbecue is in operation. As with all appliances, proper care and maintenance will keep them in top operation condition and prolong their life. Your gas gill is no exception.

Trouble Shooting continues


27

--Cover may be incorrect for your grill. It may be a tight fit. Ensure the cover correct length for your grill.Measure it left to right. Compare to the grill’s measurement.

--Compare the location and size of the hood portion of the cover to your grill.--Spread the cover and allow it to relax, preferably in warm sunlight or in a warm room.

--Check to see if the voltage is lower than 120V --Check to see if the hot surface igniter is broken

Oven burner won’t light

--Cover may be incorrect for your grill. It may be a tight fit. Ensure the cover correct length for your grill. Measure it left to right. Compare to the grill’s measurement.--Compare the location and size of the hood portion of the cover to your grill.--Spread the cover and allow it to relax, preferably in warm sunlight or in a warm room.--For grill with a side shelf bunch the cover like a sock, put on left to right.

Full size cover does not fit the grill.

--Vent hose on the regulator may be plugged or regulator may be faulty.--Ensure the vent hole on the regulator is not obstructed. Clear the hole, close the gas control valves. Wait ten minutes and re-start.--Check your flames for proper performance if the flames are not correct replace regulator.

Regulator makes noise.

--Check to see if debris is blocking the electrode sparks.--Check to see there is spark that jumps to the burner from the electrode wire. If no spark is seen.--Check the battery located inside the button. Press and turn counter clockwise.--Check for loose wire connection.--Gently bend the electrode wire closer to the burner until a spark is seen to jump from the igniter to the burner when you press the starter button.--Dose the infrared back burner light when attempting to match light? If not, check did you turn on the gas.

Rotisseries burner will not light when the igniter button is pushed.

--Make sure you have turn on the gas --Make sure it has spark while you are trying to ignite the burner.--Push in for approximately 5 second before to turn and ignite the grill.--Make sure your burner is clean.

When I light the grill it does not flame immediately .

SOLUTIONPROBLEM


27


28

--Too much or not enough air mixes for the flame. --Elevation is the principal cause, however cold weathercan affect the mixture. Burner adjustment may berequired. --Grill is in a windy location.

Burner flames are not light blue.

--Normal preheat 500-600degrees, takes about 10-15 min. Cold weather and wind may effect your preheat time.--If you are using volcanic rock or briquettes they can increase the preheat time and maximum temperature.

Grill takes a long time to preheat.

--Ensure the temperature gauge is functioning properly. Hold a flame to the probe or compare the grill gauge to an oven thermometer place in the grill.--Ensure correct start procedure. Prior to lighting grill, the gascontrol knobs should be off. The propane bottle should be off. If not, wait 15 minutes. Turn tank all the way on.. Turn left burner to ignite, wait 5 seconds ignite. Repeat for additional burners.--Check all gas connections for leaks with bubble test. If leaks are found, replace the part or tighten the fitting.--If it is a natural gas grill, ensure there is proper pressure tothe grill. Refer to the user manual. Example: Gas line stubbed off o pool heater may exhibit deference in pressure. .

Grill only heats to 200-300 degrees.

--Check the voltage at the outlet.--If an extension cord is required, ensure it is a 16 gauges, grounded cord.--Ensure the on/off switch is on.--Ensure the load does not exceed the 40 pounds operational capacity.--Ensure the spit is fully inserted in the motor.--Ensure there is no encumbrance or drag.

Rotisserie motor will not turn


28


29

LP Explode View

7242

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30

LP Part List

1Regulator ,LP871Grease Slide Panel ,Top 40

1 Pulse Igniter Module 863 Utility Drawer / Door Handle 391Side Burner Lid Hinge Rod 851Utility Drawer381Side Burner Lid 842Utility Drawer Slide 371Side Burner Cooking Grid 832Utility Drawer Bracket 36 1Grease Tray82 1Grease Slide Panel ,Bottom 351Side Burner Bowl Assembly Frame 811Grease Tray34

1 Sear Burner801Side Burner Hose331Sear Burner Pilot 791Main Manifold32 1Sear Burner Pilot Cover 781Front Baffle 31

1Sear Buner Pilot Bracket 771Rotisserie Gas Valve301Side Gas Valve 765Main Gas Valve29 1Side Manifold 757Control Knob281Side Burner Control Panel 741Light Switch 271 Back Panel ,Top731Main Control Panel26

1Back Panel 721Top Side Panel w/Bracket, Left25

2Rubber Grommet 711Side Shelf Front Panel, Left24

1Side Panel ,Right 701Side Shelf ,Left 23

1Bottom Panel , LP 69 1Side Shelf Push Bar 222Caster 682Side Shelf Push Bar Seat 21

1Cable Strainer 67 1Rotisserie Burner Flex Gas line 20

1Transformer 661Rotisserie Orifice W/Brass Elbow191Transformer Supporting Box Cover 651Rotisserie Burner Pilot Bracket 18

1Transformer Box Waterproof Spacer 641 Rotisserie Burner Pilot Cover 171Transformer Supporting Box631Rotisserie Burner 161Lighting Rod Cover 621Rotisserie Burner Igniter Wire151Lighting Rod 611Rotisserie Burner Pilot 141Front Door , Right 60 1Rear Baffle 131Front Door , Left 591Main Lid Handle Tube 121 Gas Tank Tray Button 581Main Lid Handle Seat, Right11

2 Tank Tray Slide 571Main Lid Handle Seat, Left10

1 Tank Tray Slide Bracket ,Right 562Hood Buffer 09 1Tank Tray Slide Bracket ,Left 552 Main Lid Handle Heat Insulating Spacer081Tank Tray 542Main Lid Handle Heat Insulating Cover071Tank Bolt 531Logo 061Tank Tray Heat Shield521temperature gauge 05

1diagonal bar barrier 511Temperature Gauge Housing04 1Cart Frame Front 502Main Lid Screw032Door Magnet 49 2Main Lid Screw Cover021Door Hinge Bracket ,Right 481Main Lid 01

QTYDESCRIPTIONREF#Q’TYDESCRIPTION REF#


31

LP Part List Continues

1Top Side Panel w / Bracket ,Right 881Junction Box41

1Main Burner Bowl Assembly 891Junction Box Waterproof Spacer422Lamp901Junction Box Cover 43

2Igniter Wire Cover 912Swivel Caster With Brake 44

1Warming Rack 953Cooking Grid With Hole 941Door Hinge Bracket ,Left 47

5Flame Tamer 931Side Panel ,Left465Main Burner 921Lamps Fix Bracket 45

QTYDESCRIPTIONREF#Q’TYDESCRIPTION REF#


32

Converting to Natural Gas

Components Orifice Size BTU Orifice Size BTUMain Burner 0.94 mm 10,000 1.55 mm 10,000 Side Burner 1.15 mm 15,000 1.9 mm 15,000 Rear Burner 0.95 mm 10,000 1.55 mm 10,000

Orifice Sizes and BTU Ratings

LP NGModel Number 720-0578

This grill is portable and configured for use with Liquid Propane (LP Gas), which is delivered to the grill from removable tanks (LP tanks and their use are covered elsewhere in this manual). If a Natural Gas connection is available, the user may wish to change the gas delivery system to the more permanent Natural Gas supply.

This grill is certified for use with either Liquid Propane (LP Gas) or Natural Gas and comes complete with the necessary parts to convert it for use with Natural Gas. The Nexgrillpatented Conversion Valves allows the use of Natural Gas without replacing the burners or entire valve system.

Additional parts needed are a Natural Gas Supply Hose and Regulator Valve (if necessary).

The process of converting is relatively simple and can be accomplished by any handy homeowner. Nexgrill suggests, however, that a qualified gas technician do the conversion. Your warranty may be voided if the conversion is improperly completed. Please retain the parts supplied with the grill and these instructions so the technician can do the conversion.

Orifice Chart

The different burner valves in this grill have different BTU ratings. This means that the quantity of gas coming from each orifice varies in order to create the BTU's. The holes in the orifices themselves are drilled to different sizes so as to allow the proper amount of gas to flow through them. Please note the chart below to give an easy reference for the various orifice opening sizes for the different valves in the grill.


33

Tools required for converting from LP to NG

Instructions for Converting to Natural Gas

6mm Wrench is used for changing the side burner orifice (Included in package)

18mm Wrench is used for fixing the side burner orifice nut(Included in package)

Allen Key is used for removing the control knobs

10mm Wrench is used for changing the rear burner orifice

14mm Wrench is used for releasing the brass adapter of flex tube

Screwdriver - is used for turning the Low/High Flame

8mm Nut Driver is used for changing the main tube burner orifice

Screwdriver + is used for removing the screws


34

Main Tube Burner ConversionSteps：1. Remove the rotisserie kit, warming rack, cooking grids, flame tamers and tube burners from the firebox.

2. Locate orifice on end of valve and remove by turning counterclockwise with a 8mm Nut Driver.

CAUTION!When converting the grill, screw the orifice in and out of the stem gently due to the breakable thread.

3. Insert NG orifice and screw in tightly.

4. Replace tube burners back.

Gas Conversion continues


35

Side Burner Conversion


Steps：1. Fix orifice nut with 18mm Wrench. Then locate orifice and remove by turning counterclockwise with 6mm Wrench.

2. Insert NG orifice by hand, then secure and turning clockwise with 6mm Wrench in tightly.


36

Rear Burner ConversionSteps：1. Remove the eight screws securing the rear baffle. Then take out the Rear Baffle.

2. Locate rotisserie orifice and remove by turning counterclockwise with a 10mm Wrench.

3. Attach and screw in tightly the NG rotisserie orifice

4. Replace the Rear Baffle.



37


For Main tube burner and Side burner Conversion Only

You will need to adjust the High Flame setting screw when converting the barbecue from Propane to Natural Gas. Please follow the steps as detailed below

1. Remove each Control Knob of main tube burners and side burner by loosing the socket head grub screw holding it to the Valve stem.2. Turn the valve to the IGNITE/HI position on the Control panel and then use a screwdriver to turn the High Flame Set Screw approximately ½ a turn counterclockwise. 3. Check that burner operates at the new high fire setting - it may be necessary to adjust the screw setting slightly to get the ideal burner flame height.


38

NG Hose and Regulator Conversion

1. Turn all knobs to OFF, and turn off LP supply at cylinder, then take off the brass adapter of LP regulator from the manifold with a wrench.

2. Attach the NG regulator to the manifold, and screw tightly with the wrench.

3. Connect the 12’ NG hose to the NG regulator with the wrench.



39

HOW TO ORDER REPLACEMENT PARTS

To make sure you obtain the correct replacement part(s) for your gas grill, please refer to the parts list on this page. The following information is required to assure getting the correct part.

•Gas grills model number (see data sticker on grill).

•Part number of replacement part needed.

•Description of replacement part needed.

•Quantity of parts needed.

To obtain replacement parts, contact the dealer from which products was purchased. If dealer service is not available, contact: Nexgrill Industries, Inc. customer service 1-800-913-8999 or fax 909-718-1949

IMPORTANT

Use only factory authorized parts. The use of any part that is not factory authorized can be dangerous. This will also void your warranty.

Keep this assembly and operating instruction manual for convenient referral, and for replacement parts ordering.

CAUTION

Gas valves are present at the factory (valve assembly will be marked accordingly). If you wish to convert at some later date, be sure to contact your gas supplier or grill dealer before making the conversion.

Different orifices must be installed when converting from one type of gas to another. You will also need a data plate indicating what type of gas is used by the grill.

The doneness of meat, whether rare, medium, or well done, is affected to a large degree by the thickness of the cut. Expert chefs say it is impossible to have a rare doneness with a thin cut of meat.

The cooking time is affected by the kind of meat, the size and shape of the cut, the temperature of the meat when cooking begins, and the degree of doneness desired.

When defrosting meats it is recommended that it be done overnight in the refrigerator as opposed to a microwave. This in general yields a juicier cut of meat.

Use a spatula instead of tongs or a fork to

turn the meat, as a spatula will not puncture the meat and let the juices run out.

To get the juiciest meats, add seasoning or salt after the cooking is finished on each side and turn the meat only once (juices are lost when the meat is turned several times). Turn the meat just after the juices begin to bubble to the surface.

Trim any excess fat from the meat before cooking. To prevent steaks or chops from curling during cooking, slit the fat around the edges at 2-inch intervals.


Ordering Parts

Grill Hints


40Rib eye,

Steaks

8 to 15 minutesHigh

Grill,turning once when juices rise to the surfaceDo not leave hamburgersunattended since a flare-up could occur quickly10 to 18 minuteslow1/2 to 3/4inchHamburgers

Beef

MEATS

Place in aluminum foil pan.Grill, stirring occasionally.

15 to 30 minuteslowFrench fries

Peas

Green beans

Sprouts

Brussels

Broccoli

15 to 30 minuteslowAsparagus

Dot with butter or margarineWrap in heavy-duty foil.GrillTurning occasionallyFrozen

45 to 60 minutesHigh6 To 8 ouncesWhite

40 to 60 minuteslowWholeSweet

Wrap individually in heavy-Duty foil.Grill,rotatingOccasionally.Potatoes

8 to 20 minutes low1/2 inch slicesOnion

Grill,turning once.BrushOccasionallyWith melted butter or margarineTurnips

Carrots

12 to 20 minuteslowBeets

Slice.Dot with butter or margarine Wrap in heavy-duty foil.Grill,turning occasionallyFresh

VEGETABLES

SPECIAL INSTRUCTIONS AND TIPS

APPROXIMATE TIMEFLAME SIZE

WEIGHT OR THICKNESSFOOD

Grill Cooking Chart

40


41

WEIGHT OR APPROXIMATE SPECIAL INSTRUCTIONS

THICKNESS TIME AND TIPS

Tenderloin,

Porterhouse,

T-Bone, Sirloin Remove excess fat from edge. Slash

remaining fat at 2-inch intervals.

Grill, turning once.

1-1/2 inch High 11 to 18 minutes

Medium 1 inch Low to 12 to 22 minutes


Well-done 1 inch Low 18 to 30 minutes

1-1/2 inches Low 16 to 35 minutes

Lamb

Chops & Steaks Remove excess fat from edge. Slash


Grill, turning once.


Medium 1 inch Low to 13 to 20 minutes


Well-done 1 inch Low 17 to 30 minutes

porkg


Chops Grill, turning once. Cook well done.

Well-done 1-1/2 inches Low 30 to 40 minutes

Pork

Ham steaksRemove excess fat from edge.gGrill, turning once.

Hot dogs Medium 5 to 10 minutes Slit skin. Grill, turning once.

POULTRY p gbrushing frequently gmarinade.

Halved or Low 40 to 60 minutesdone

Breasts well-done Low 30 to 45 minutes

Broiler/fryer 2 to 3 pounds Low 1 to 1-1/2 hours

(precooked) 1/2 inch slices High 4 to 8 minutes

Ribs Low 30 to 40 minutes

10 to 15 minutes

1 inch Low 20 to 30 minutes

Grill, turning occasionally. During last few minutes brush with

barbecue sauce, turn several times.

FOOD FLAME SIZE

Rare 1 inch High 8 to 14 minutes

Rare 1 inch High

Grill Cooking Chart continues

41


42

HighRainbow trout

Grill turning once.Brush withMeltedButter,margarine or oil.

12 to 20 minutesMedium to4 to 8 ouncesCatfish 4 to 8 ounces

Whole

Swordfish

HighSalmon

8 to 15 minutesMedium to 3/4 to 1 inchHalibut

Grill,turning once.Brushwith melted butter,margarine or oilTo keep moist.Steaks

SEAFOOD

FISH AND

SPECIAL INSTRUCTIONS AND TIPS

APPROXIMATETIMEFLAME SIZE

WEIGHT ORTHICKNESSFOOD

Grill Cooking Chart continues


43

TANGY SEAFOOD KABOBS1 lb. Large shrimp, shelled & deveined¾ lbs. sea scallops2/3 c. chili sauce¼ c. cider vinegar

butter and sprinkled with chopped parsley and a crisp lettuce salad.

In medium bowl, combine shrimp and scallops. In small bowl combine chili sauce and next six ingredients. Pour over seafood. Toss to coat. Cover, refrigerate 2 hours.

Note: Substitute catfish, halibut or cod for salmon.

PORK CHOPS4 Pork chopsMarinade1 large onion2 tbs. lemon juice or vinegar2 tbs. oil½ tsp. powdered mustard2 tsp. Worcestershire sauce ½ tsp. freshly ground black pepper1 tsp. sugar½ tsp. paprika1 clove garlic

Peel, grate onion, and add rest of the ingredients except the pork chops. Mix well. Pour over chops and marinate one hour in a cool place. Turn the BBQ grill on full. Heat 10 minutes. BBQ the chops brushing with the marinade occasionally. Serve with mixed salad, dressed with vinaigrette flavored with fresh dill.3 tbs. chopped parsley1 tbs. vegetable oil1 tbs. Worcestershire sauce½ tsp. prepared horseradish1 cove garlic, minced1 20 oz. Can pineapple chunks in juice, drained

BBQ SALMON

2 large salmon steaks2 tbs. OilSalt & pepper2 oz. thin bacon slices2 tbs. Butter1 tbs. Lemon juiceSpring of parsleyLemon wedges

Preheat the BBQ.

Brush the steaks with oil and season with salt and pepper. Place on BBQ grill and cook for 10 minutes, turning steaks over halfway cooking time.

Meanwhile fry the bacon in a pan on the side burner. Drain on paper towels. Meld the butter in a small saucepan taking care not to discolor it. Arrange the fish and bacon on serving plates. Pour the butter over and sprinkle with lemon juice. Garnish with parsley springs and lemon wedges. Serve with boiled potatoes tossed in butter and sprinkled with chopped parsley and a crisp lettuce salad.

Note: Substitute catfish, halibut or cod for salmon.

BAKED CHILI CORN6 medium ears corn, husked3 tbs. Butter or margarine, meltedDash ground cuminDash ground coriander

About ½ hour before cooking, turn the butter on for grill. Place each corn on a heavy-duty foil. In a bowl, combine remaining ingredients. Mix well. Brush 1-1/2 tsp. Butter mixture over each ear. Close foil and fold up ends to seal. Place on grill. Cook, turning packets occasionally 10 to 12 minutes or until cooked through.

Half hour before cooking, turn the burner to the grill on full. Drain seafood reserving marinade. On each of twelve 10” skewers, thread 2 shrimps and 2 scallops, alternating with pineapple chunks. Place skewers on grill. Cook 7-10 minutes, often basting and turning.

BARBECUED LONDON BROIL

4 to 6 servings¾ c. Italian dressing1 tsp. Worcestershire sauce1 tsp. dry mustard¼ tsp. thyme, crushed1 medium onion, sliced1 pound flank steak, scored2 tbs. butter, melted

Combine first 4 ingredients, add onion and marinade flank steak with it. Refrigerate at least 4 hours or overnight. Remove steak and grill on your preheated BBQ grill. Grill 5 to 7 minutes on each side basting frequently with the marinade. In the meantime sautéonions from the marinade in butter in a skillet on your side burner for 3 minutes. To serve, slice steak diagonally into thin slices, sprinkle onions over top. Garnish with vegetable kabobs.

BARBECUED POTATOES and CHEESE1-1/2 cups shredded cheddar cheese1 can (10-3/4 oz.) condensed cream of mushroom soup1/3 cup milk2 tbs. barbecue sauce¼ tsp. oregano¼ tsp. salt1/8 tsp. pepper4 cups thinly sliced potatoes (4 medium-sized potatoes)

Grill Recipe Suggestions continues


44

Pound flank steak to ¼ inch thickness or flatten chicken breasts. Mix oil, lime juice and seasonings in a zip lock bag. Add meat and shake bag to coat the meat. Refrigerate overnight or at least 6 to 8 hours. Wrap tortillas in foil. Remove meat from marinade. Cook on a pre-heated gas grill for 5 to 8 minutes on each side. While meat is cooking, heat tortillas on grill. Slice meat across grain in thin slices. Place on hot platter. Squeeze lemon juice over. Wrap meat and any of the following toppings in tortillas: chopped tomatoes, guacamole, sour cream, taco sauce.

BEEF AND LAMB KABOBS

Serve 4½ lb. boneless sirloin or beef cut into 1” cubes½ lb. boneless loin of lamb cut into 1” cubes2/3 c. water, divided¼ c. chopped onion2 tbs. soy sauce¼ c. vegetable oil, divided1 tbs. dark brown sugar1 tbs. fresh lemon juice2 cloves garlic, minced¼ tsp. ground cumin¼ tsp. ground coriander¼ tsp. ground turmeric1/8 tsp. ground red pepper1/8 tsp. ground ginger1 red pepper cut into chunks1 large banana, cut into chunks8 small mushrooms1/3 c. smooth peanut butter

Preheat grill. Combine cheese, condensed soup, milk, BBQ sauce, oregano, salt and pepper in a large mixing bowl. Stir in potatoes until well coated. Turn into well buttered1-1/2 quart rectangular baking dish. Cover dish with aluminum foil. Bake covered 25 minutes on medium with the lid of your BBQ grill closed. Remove foil and continue baking 15 minutes longer or until potatoes are tender. Let stand 5 minutes before serving.

VEGETABLE KABOBS3 medium-sized zucchini12 cherry tomatoes12 fresh mushroomsGrated Parmesan cheese

Parboil whole zucchini 5 minutes on your side burner or until just tender. Drain and cut into ½ inch slices. Thread zucchini, tomatoes and mushrooms alternately on each of six skewers. Brush with marinade made of Italian dressing, Worcestershire sauce, mustard and thyme. Grill 5 to 7 minutes turning and basting occasionally. Sprinkle liberally with Parmesan cheese.

FAJITAS1-1/2 lb. flank steak or boned chicken breasts2 tbs. oil½ cup limejuice½ tsp. salt½ tsp. celery salt¼ tsp. garlic powder½ tsp. pepper¼ tsp. oregano¼ tsp. cuminFlour tortillas lemon

In blender, process 1/3 c. water, onion, soy sauce, 2 tsp. oil and the next 8 ingredients until smooth. Pour over meat cubes and marinate about 4 hours, turning occasionally. Drain and reserve marinade. Onto to four 12”skewers alternately thread meat, pepper, banana and mushrooms. Preheat grill. Brush the kabobs with oil. Grill 7-8 minutes each side.

Bring marinade to boil on the side burner in a saucepan. Add remaining 1/3 c. water and peanut butter. Stir to blend. Heat through. If sauce gets too thick, add 1 tbs. water. Serve sauce with kabobs.

EGGPLANT CAVIAR1 large eggplant2 tbs. olive oil2 tbs. wine vinegar2 tbs. finely chopped onion½ clove garlic, minced1 medium tomato, chopped salt and pepper

Roast eggplant on gas grill over medium flame, turning occasionally until thoroughly cooked. This may take 30 minutes. Remove from grill and cool for handling. Strip off the skin and chop eggplant finely. Add all the seasonings. Chill thoroughly and serve on toast.



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Marinade ribs for 3 hours. Use marinade for basting by adding beer to it. Place pan under the ribs and baste frequently. To cook ribs select lean, meaty ribs and accordion pleat them with your spit. Slide four prong meat hook down the length of spit and tighten. At the beginning of

the rack and to its center, penetrate the second rib with the pointed end of the spit and push it between the meat. Skip a couple and continue the process until the entire rack is accordion pleated. Fasten the second meat hook into the rack. Turn your rotisserie burner on high. Rotis for 50 minutes or until done.

PORK ROASTApple cider vinegar basting sauce:1 c. apple cider vinegar6 oz. water½ stick butterSalt, pepper, parsley and garlic seasoning2 oz. lemon juice10 lbs. pork roast

Time: 1-1/2 hours to 2 hours

Bring pork to room temperature before placing it on the spit rod. Place on the rod and test for balance. Light rotis burner. Turn control knob to high. Use the above basting sauce for rotissing.

CHICKEN TANDOORI STYLE8 large chicken thighs or drumsticks1 c. plain nonfat yogurt½ c. lemon juice2 tsp. salt½ tsp. cayenne½ tsp. black pepper½ tsp. crushed garlic½ tsp. grated ginger1 tbs. corn oil

Combine all the ingredients in a large mixing bowl and marinate the chicken for 8 hours in the refrigerator. Drain the chicken and spread on the spit running the rod on the fleshier side of the bone.

Rotis using the rotisserie burner. Cook on medium high heat for 40 minutes basting occasionally with the remainder of the marinade mixture. Serve with sliced onions and lemon wedges.

SPARE RIBS

Marinade:1 c. soy sauce½ c. honey½ c. vinegar½ c. dry sherry2 tsp. chopped garlic2 tsp. sugar1 c. water1 chicken bouillon cube1 can beer for basting sauce

TURKEY12 lb. turkeyBeer basting sauce:1 can beer12 oz. water1 stick butter1 tsp. salt1 tsp. pepper½ tsp. garlic flakes1 tsp. parsley Thaw the bird completely. Wash inside out. Securely tie the legs and wings. Light rotisserie burner. Turn to high. Combine all the ingredients for basting sauce in a shallow pan. Place it under the turkey 15 to 20 minutes. Cook for approximately 3 hours. The basting sauce combined with turkey drippings makes a delicious gravy.



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Limited Warranty

LIMITED WARRANTY

MODEL 720-0578

STAINLESS STEEL OUTDOOR GAS GRILLNexgrill Industries, Inc. warrants to the original consumer purchaser of each Outdoor Gas Grill that when subject to normal residential use, it is free from defects in workmanship and materials for the periods specified below. This warranty excludes grills used in rental or commercial applications. There will be a shipping and handling charge for the delivery of the warranty part (s).

Component Warranty Period

Linear Burner: 5 Years

Porcelain Coated flame Tamer 3 Years

Cast Iron Cooking Grids: 3 Years

Valves: 1 Years

Frame, Housing, cart, Control Panel, Igniter, and related parts: 1 years

All Stainless Steel Parts 3 Years

Our obligation under this warranty is limited to repair or replacement, at our option, of the product during the warranty period. The extent of any liability of Nexgrill Industries, Inc. under this warranty is limited to repair or replacement. This warranty does not cover normal wear of parts, damage resulting from any of the following: negligent use or misuse of the product, use on improper fuel/gas supply, use contrary to operating instructions, or alteration by any person other than our factory service center. The warranty period is not extended by such repair or replacement.

Warranty claim procedure: If you require service or parts for your grill, please contact our Warranty Service Center for factory direct assistance. Our hours of operation are 8 AM to 5 PM PST. Our number is 1-800-913-8999 and our FAX number is 1-800-718-1949. Please direct all correspondence to: Warranty Service Center.

Product repair as provided under this warranty is your exclusive remedy. Nexgrill Industries, Inc. shall not be liable for any incidental or consequential damages for breach of any express or implied warranty on its products. Except to the extent prohibited by applicable law, any implied warranty or merchantability or fitness for a particular purpose on this product to the duration of the above warranty. Some states do not allow the exclusion or limitation of incidental or consequential damages, or allow limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may have other rights, which vary from state to state.


assembly & operating instructions · z21.58b csa 1.6b-2006 standard for outdoor cooking gas...

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