assembly solutions

14
The data contained herein are furnished for information only and are believed to be reliable. We cannot assume responsibility for the result obtained by others over whose methods we have no control. It is the user’s responsibility to determine suitability for the user’s purpose of any production methods mentioned herein and to adopt such precautions as may be advisable for the protection of property and persons against any hazards that may be involved in the handling and use thereof. The discussion herein of various processes or compositions is not to be interpreted as representation that they are free from patents owned by others or as a licence under any Henkel patents which may cover such processes or compositions. We recommend that each prospective user test his proposed application before repetitive use, using this data as a guide. Loctite, Hysol, Blue Maxx, Quick Metal,Prism, Tak Pak, Yuk Off and Chisel are Registered Trade Marks of Henkel Loctite Corp. USA. ©Copyright 5/2002, Henkel Australia Pty. Ltd. ART0439A Henkel Australia Pty. Ltd. 1 Clyde St., Silverwater, NSW, 2128 www.loctite.com or call 1300-88-555-6 Assembly Solutions

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Assembly Solutions

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Page 1: Assembly Solutions

The data contained herein are furnished for information only and are believed to be reliable. We cannot assume responsibility for the result obtained by others over

whose methods we have no control. It is the user’s responsibility to determine suitability for the user’s purpose of any production methods mentioned herein and to

adopt such precautions as may be advisable for the protection of property and persons against any hazards that may be involved in the handling and use thereof. The

discussion herein of various processes or compositions is not to be interpreted as representation that they are free from patents owned by others or as a licence under

any Henkel patents which may cover such processes or compositions. We recommend that each prospective user test his proposed application before repetitive use,

using this data as a guide.

Loctite, Hysol, Blue Maxx, Quick Metal,Prism, Tak Pak, Yuk Off and Chisel are Registered Trade Marks of Henkel Loctite Corp. USA.

©Copyright 5/2002, Henkel Australia Pty. Ltd. ART0439A

Henkel Australia Pty. Ltd.1 Clyde St.,Silverwater, NSW, 2128

www.loctite.comor call 1300-88-555-6

AssemblySolutions

Page 2: Assembly Solutions

3

With this comprehensive guide for maintenance engineers

in all industries, you can easily select the correct Loctite

product needed to overcome immediate problems and

to prevent breakdowns and failures.

It has been developed to make your product selection

quicker, easier and right the first time. You may navigate

this guide from several different perspectives and

starting points:

The problem solving section

Product categories

A straightforward product list, which includes

ordering information.

However, if more information is needed, all you have to do

is “hit” the Loctite website in your country.

This will give you - at any time of day or night - further

information on all products featured in this guide. Plus

access to the latest, just-printed literature, news for

maintenance solutions and other leading industries Loctite

serves such as: Automotive, Electronics and Medical OEM.

This is the backup you can expect from Loctite. If you need

more help to make the right choice, in Australia, our

Technical Hotline Number 1300-88-555-6 provides Australia

wide access for the cost of a local telephone call.

Making the Right Choice

2

INTR

OD

UCT

ION

-CO

NTE

NT

For additional information

visit our Web Sites, at:

www.loctite.com.auwww.loctite.co.nz

or call 1300-88-555-6

Problem Solving Guide

Threadlocking Locking of Threaded Fasteners

Thread Sealing Sealing of Threaded Components

Gasketing Sealing of Flanges

Retaining Securing Cylindrical Assemblies

Instant Bonding

Structural Bonding

Lubrication

Cleaning

Surface Preparation Activators and Primers

Dispensing Equipment

Product Ordering Information

4

6

8

10

12

14

16

18

20

22

24

26

Page 3: Assembly Solutions

? Strong durable joints between different materials

? Replace welding/ riveting - with a corrosion-free, reduced stress joint

Joining Large/ Structural Parts

? Join different materials rapidly

? Bond parts temporarily during positioning or repair

? Re-use broken parts

Joining Small Parts

Page 14 Page 16

? Leaks from hydraulic, air, coolant, oil or other threaded fittings

? Blockages caused by debris from traditional tape and hemp/paste sealants

? Need to lock and seal valves, gauges, taps and fittings in any position without leaks

Fluid Pipe Sys-tems

What’s the Problem?

4

PRO

BLEM

SO

LVIN

G G

UID

E

5

? Nuts, bolts, studs and other threaded parts loosening

? Need to prevent threads corroding and seizing

Threadlocking ThreadSealing

Gasketing Retaining Instant Bonding

Structural Bonding

Nuts, Bolts, Studs, Threaded Parts

? Loose bearings, bushes, shafts or cylindrical parts that have become oval

? Prevent reoccurrence of fretting corrosion and wear, in coaxial assemblies

Bearings, Bushes, Shafts, Cylindrical Parts

? Bolted flanges leaking

? Fretting corrosion and /or bolt fatigue

? Bolts loosen as gaskets relax

Flanges Leaking

Page 6 Page 8 Page 10 Page 12 Page 18 Page 20

? Cleaning and priming parts prior to using adhesives/ sealants

? Have to remove cured resins, silicones, old gaskets, and other compounds without surface damage

? A hand cleaner to remove ink, paint, resin and hard-to-shift dirt - without water

Lubrication

Lubrication

Cleaning &Surface

Preparation

? Need to combat wear and seizure caused by friction during assembly and operation

? Resist high temperatures, tough operating conditions and corrosion

Cleaning andPreparing Parts. Cleaning Dirty Hands

Page 4: Assembly Solutions

Loctite 222

Recommended for low-strength threadlocking of adjusting screws, counter-sunk head screws and set screws; on collars, pulleys, tool holders, and control-lers. Also use on low strength metals such as aluminium or brass which could break during disassembly.

Loctite 243

Effective on all types of metal threaded fasteners. Prevents loos ening on vibrating parts such as pumps, motor mounting bolts, gear boxes or presses. Recom mended for use where dis as sembly with hand tools is re quired for servicing and where parts are contaminated with oil.

Application Examples

Are the parts already assembled?

6 7

222

Low

243

Medium

262

High

Resists vibration

Single part – clean and easy to apply

Can be used on all sizes of fasteners – reduces inventory costs

Seals threads - allows through-hole tapping

Handy Hints: Clean parts with Loctite ODC Free Cleaner before applying the adhesive If the threadlocker will be applied below 5 °C, pre-treat with Loctite 7471 or

7649 Primer. If the parts were in contact with aqueous washing solutions or cutting fluids

which leave a protective layer on the surface, wash with hot water before use Use 480 if either substrate is plastic

Loctite 262

For use on all metal fasteners (in cluding stainless steels and those with protective coatings such as zinc) where regular removal for mainte nance is not required. Recommended for permanently lock ing studs on engine blocks and pump housings.

Loctite 290

Recommended for locking pre-assembled fasteners, e.g. in strumentation screws, electrical connectors and set screws.

290

Wicking grade

Yes

Threadlocking – Locking of Threaded Fasteners

TH

READ

LOCK

ING

Solution 277

Size of Thread Up to M 12 Up to M 36 Up to M 36 Up to M 36 Up to M 36 Up to M 36

Strength Medium Low Medium High Very High High

Functional Strength on M10 steel fasteners 3hrs 6hrs 2hrs 6hrs 3 hrs 3 hrs

Breakaway Torque M10 bolts 10Nm 6Nm 20Nm 22Nm 32Nm 23Nm

Maximum Temperature Resistance +150 °C +150 °C +150 °C +150 °C +150 °C +200 °C

Pack Sizes: 10 ml, 50 ml, 250 ml 10 ml, 50 ml, 250 ml 10 ml, 50 ml, 250 ml 10ml, 50 ml, 250 ml 50 ml, 250 ml 50 ml,

Recommended Primer 7649 7471 7471 7649 7649 7471

Loctite 277

Very high strength threadlocker with outstanding chemical resistance. Suitable for sealing most refrigerants. May require heat to dismantle.

Loctite 272

High temperature thread-locker with good chemi-cal resistance. Suitable for sealing most refrigerants at higher temperatures.

No

Very High

Will the fasteners be exposed to heat above 150°C ?

What strength do you require?

No Yes

272

Page 5: Assembly Solutions

Loctite 577

Recommended for all coarse metal threads. Suitable for applications at low temperatures requiring fast cure, e.g. outdoor plant maintenance.

Sydney Water Board Approval Number 95/00043.

Gas; Approved by AGA. Approval Number 4787 to a maximum pressure rating of 2600kPa.

WRC approval for use with potable water.

Loctite 567

Recommended for all coarse metal threads where slow cure is required to prolong time frame for adjusting valves and fittings.

Approved by Australian Gas Association, Approval Number 3207 to a maxi-mum pressure rating of 1050kPa.

Loctite 542

Recommended for threaded fittings as used in hydraulic and pneumatic installations.

Carries the German DVGW approval (No. 96.02e125). Tested in accordance to EN 751-1.

Meets BS 6956 type A for sealing gas fittings.

WRC approval for use with potable water.

8 9

Thread Sealing

Replaces hemp, tapes and pastes

Loctite sealants ensure complete contact between threads and provides a 100% seal

Loctite sealants will not creep, shrink or block systems and filters by shredding

Disassembly can be achieved easily with normal tools

THRE

AD S

EALI

NG

Loctite 5331

Recommended for use on threaded plastic or plastic/metal fittings carrying hot or cold water e.g. industrial and agricultural plastic water pipe systems, or drainage systems.

Carries the German DVGW (No. 96.07e125) and KTW approvals for gas and potable water. Tested in accordance to EN 751-1.

WRC approved for use with potable water up to 85°C.

Are the parts metal or plastic?

5331 542Hydraulic and pneumatic

577(General purpose)

567Slow cure

Coarse pipe thread

1 Does not apply to 5331/55

Handy Hints: If the sealant (542, 569,577 or 567) will be applied below 5 °C, pre-treat with

Loctite Primer 7471 or 7649 All parts must be clean & dry before sealing – use Loctite ODC Free Cleaner If the parts have been in contact with washes or cutting fluids containing nitrites

wash them with hot water 1

Loctite 55

Can be safely applied on metal and plastics threaded fittings.

Approved for use with pota-ble water up to 80°C.

Plumbing Safety AS/NZS 4020/1999 Certificate 8638, Standards Australia for use with potable water systems. Gas; Approved by AGA, Approval Number 6007. Complies to AG208 for max rated working pressure of 2400kPa and temperatures of +150°C.

Metal parts

Are the threads fine or coarse?

Coarse up to 2” pipe thread

Application Examples

Plastic or combined plastic/metal parts

NO

Solution 569(Hydraulic/Pneumatic)

Loctite 569

Recommended for fine threaded fittings as used in hydraulic and pneumatic applications. Approved by the Australian Gas Association, Approval Number 3375 for a maximum pressure rating of 1050kPa.

Description Cord Curing gel Curing liquid Curing liquid Curing gel Curing gel

Maximum Thread Size 6” 3” 3/4” 3/4” 3” 3”

Temperature Resistance +150°C +150 °C +150 °C +150°C +150 °C +205°C

Disassembly Strength Low Low Medium Low/Medium Medium/High Low/Medium

Substrate to be Sealed Metal, plastic or both Metal, plastic or both Metal Metal Metal Metal

Instant Low Pressure Seal Yes Yes - up to 50kPa No No Yes Yes

Pack Sizes: 80 g = 150 m cord 100 ml 10 ml, 50 ml 50ml, 250ml 50 ml, 250 ml 50 ml, 250 ml

Recommended Primer - - 7471 7471 7649 7649

Fine pipethread

55

Will the pressure exceed 300kPa?

YES

Page 6: Assembly Solutions

1110

Gasketing – Sealing of Flanges

GAS

KETI

NG

Loctite 515

Recommended for coat-ing and re-using gaskets to improve sealing. Approved by the AGA, Approval Number 2590 for a maxi-mum rated pressure of 690kPa

Loctite 510

Recommended for use on rigid metal parts e.g. cast iron components and pump housings, etc. operating at high temperatures. AGA approval number 2590 for a maximum rated pressure of 690kPa

Handy Hints: If there are traces of old

gasket left on the parts to be sealed, clean with Loctite 790 gasket remover

All parts must be clean & dry before sealing – use Loctite ODC Free Cleaner Anaerobic products cure between metal surfaces with the absence of air

No shimming effect – controlled tolerances, no need for re-torquing

Fill all voids – reduce the need for a fine surface finish of flanges

Parts can be disassembled easily even after extended service

Resists high pressure when fully cured

515

Coat existing gasket Yes

5910 587

Fast cure?

Loctite 5910Black Maxx® SiliconeReplacement for cork and paper cut gaskets on flanges and stamped sheet metal covers. Recommended for use where high vibration or flexing occurs. Can also be used with plastic parts.Oxygen sensor safe.

Loctite 518

Recommended for use on rigid iron, steel and aluminium flanges e.g. aluminium gearbox and engine castings, etc.

Loctite 587Blue Maxx® Silicone Recommended for sealing all types of flanges including stamped sheet metal where high flexibilty and high oil or water glycol resistance is required. Oxygen sensor safe.

Application Examples

Solution

Gasket Type Formed-in-place Formed-in-place Formed-in-place Formed-in-place Formed-in-place Formed-in-place

Flange Type Rigid Rigid Rigid Flexible Flexible Flexible

Cure Method Anaerobic Anaerobic Anaerobic Moisture Moisture Moisture

Tack-Free Time N.A. N.A. N.A. 20 min. 45 min. 30 min.

Temperature Resistance 150 °C 150 °C 200 °C 200°C 260 °C 316°C

Seal (low press.) 30 min. 30 min. 2 hrs 20 min. 45 min. 30 min.

Oil Resistance Excellent Excellent Excellent Excellent Excellent Good

Water/Glycol Resistance Good Good Excellent Good Good Good

Pack Sizes: 50ml, 300 ml cartridge 25ml, 50ml, 300ml cart. 50ml, 250ml tube 95g 85g, 370g cartridge 85g

Recommended Primer 7649 7649 7471 - - -

5920

No

What gap must the sealant fill?

No

More than 0.5 mm (Silicone Sealant)

YesNo Temperatures greater than 200°C

Up to 0.5mm (Anaerobic Sealant)

High temp./chemical resistance

NO YES

518 510

Loctite 5920Copper Maxx® Single component RTV non-sag silicone paste for low volatility applications. Adheres to metal, glass natural and synthetic fibres, wood, ceramics, and many plastic substrates. Oxygen sensor safe.

Does the existing gasket need to be used as a shim?

Yes

Page 7: Assembly Solutions

1312

Retaining High and moderate strength products – can carry high loads

and eliminate fretting

Fill all voids – prevent corrosion

Reduce the need for close tolerances

100% contact – load and stress is distributed evenly over the joint

RETA

ININ

G

Loctite 660

Used for repairing worn coaxial parts without remachining; enables re-use of worn bearing seats, keys, splines, tapers, or for retaining shims.

Loctite 620

Recommended for high tem-perature retaining of parts with a clearance or interference fit i.e. retaining bushes, bearings, seals, fans, and liners.

Loctite 641

Recommended for parts that will need subsequent dismantling i.e. retention of bearings onto shafts and into housings.

Strength Required High Medium High High Medium/High

Handling Strength1 30min. 30min. 1 hr 30 min. 30min.

Maximum Gap Filling Up to 0.5mm Up to 0.2mm Up to 0.25mm Up to 0.2mm Up to 0.2mm

Temperature Resistance 150 °C 150 °C 230°C 150 °C 150 °C

Pack Sizes: 6ml , 50ml 10 ml, 50 ml, 250 ml 50 ml, 250 ml 50 ml, 250 ml 10 ml, 50 ml, 250 ml

Recommended Primer 7471 7649 7649 7471 7471

Yes (gaps to 0.5mm)

660 620 680 609

1 at room temperature on steel joints

Handy Hints: If the retainer will be applied below 5 °C, pre-treat with Loctite 7471 or 7649 All parts must be clean & dry before sealing – use Loctite ODC Free Cleaner If the parts have been in contact with washing or cutting fluids containing nitrites,

wash with hot water

Loctite 609

Recommended as a general purpose, low viscosity retaining compound. Use to bond rotors to shafts, secure bushings and sleeves, augment press fits.

Loctite 680

Gives best resistance to dynamic, axial and radial loads. Recommended for retaining shafts, gears, pulleys and similar cylindrical parts.

641

Yes

No (gaps to 0.25mm)

Will the parts be dismantled later for maintenance? i.e. bearings

NoYes

No

Yes (to 230°C)

Is the assembly badly worn?

Temperatures above 150 °C?

No

Do you need high strength?

Application Examples

Solution

Page 8: Assembly Solutions

14

Instant Bonding

INST

ANT

BON

DIN

G

Loctite 454

General purpose gel for bonding metals, composite materials, wood, cork, foam, leather, card, paper, plaster and unglazed ceramics. Recommended for use on vertical or overhead surfaces. Fills gaps to 0.5mm with the use of Primer 7452

Loctite 401/406

Rapid bonding of Santo-prene® rubbers, polyolefin plastics and elastomers when used in conjunction with Loctite 770 Polyolefin Primer.

1 on steel

15

Loctite 406

Rapid bonding of rubbers (including EPDM), and plas-tics.

Loctite 480

Black, rubber toughened grade for bonding metal to metal and metal to rub-ber; especially suitable with applications where high peel strength is required and/or shock loads are present.

Operating Temperature Up to 80 °C Up to 80 °C Up to 100 °C Up to 80 °C Up to 80 °C Up to 80 °C

Fixture Time1 5-20sec. 5-20sec. 20-120sec. 5-20sec. 5-20 sec. 20-50 sec.

Viscosity mPa.s 110/20 Gel 300 110 20 1500

Especially for Difficult plastics/rubber Porous Substrates Metal/Plastics Porous substrates EPDM, Rubber Rough, irregular surfaces

Pack Sizes: 25ml, 100ml, 500ml 20g, 200g 25ml, 500 g 25ml, 100ml, 500ml 25ml, 100ml, 500ml 25ml

Loctite 416

Specially formulated for applications requiring higher viscosity and slower fixturing speeds.

Loctite 401

General purpose for bonding most substrates such as plastics, rubber, metals, card, wood.

Fixtures in seconds

Clear bond line – good cosmetic appearance

Versatile – dissimilar materials can be bonded

High strength – often giving a bond stronger than the materials being bonded

Small parts bonding

Yes

401/406with Primer 770

416

No

Do any of the following apply?Is the gap over 0.1mm?

Do you require a non-drip/non-run product?

401

No

454

If one or more apply

480

Yes

406

No

Is the bond going to be subject to shock or peel loads?

Are you bonding “difficult to bond” rubber or plastic? e.g. polyethylene, polypropylene, PTFE, thermoplastic rubbers such as silicone

Handy Hints: To improve adhesion to difficult-to-bond materials e.g. PE, PP, PTFE,or silicone;

use Primer 770 in combination with 401, 406, 416, 454 or 480.

Application Examples

Solution

Yes

Page 9: Assembly Solutions

1716

Structural Bonding

Bonds a wide variety of materials such as wood, metals, hard plastics and glass

Provide a tough and resilient joint

Have high shear and peel strength

STRU

CTU

RAL

BON

DIN

G

Loctite 330/7387

This multi-purpose adhesive suits most bonding needs including furniture, struc-tural and architectural. Two part, no mix, fast curing and toughened with good sol-vent, moisture, impact resis-tance and peel strength.

Handy Hints: All parts must be clean & dry before bonding – use Loctite ODC Free Cleaner If the parts have been in contact with washing or cutting fluids containing nitrites, wash with hot water For slow curing products, clamp during cure For maximum peel and impact resistance use 324 with Activator

7075

Application Examples

Solution

Yes

Loctite 324/7075

Single component, high vis-cosity adhesive for bonding rigid assemblies. Specially formulated for toughness and impact strength. Use with Activator 7075 for bonding dissimilar materials like ferrite to plated metals.

Loctite 349 Clear, UV Curing Adhesive

Single component, medium viscosity adhesive primarily designed for glass bonding applications. Bonds glass to glass and metal in optical instruments, etc. Suitable for potting and tacking applica-tions

Operating Temperature Up to 120 °C Up to 135°C Up to 80°C Up to 90 °C Up to 90 °C Up to 90 °C

Paintable No No No Yes Yes Yes

Maximum Gap Up to 0.5mm Up to 0.5mm Up to 0.5mm Up to 0.2mm Up to 0.2mm Up to 0.25mm

Cure Method Activator 7387 Activator 7075 UV Radiation Two component Two component Two component

Fixture Time 3-5min. 2-5 min. 5-30 sec. 160min. 40 min. 20min.

Consistency Gel Liquid Liquid Liquid Liquid Gel

Especially for Metal, plastics, wood Metals, glass, magnets Metal, glass Metal, glass, plastics Metal, ceramics, plastics Metal, plastics

Pack Sizes: 330 - 300ml cartridge 324 - 50ml 50ml 5+5 gallon pails 5+5 gallon pails 5+5 gallon pails 7387 - 100ml, 1litre 7075 - 100ml 50ml, 400ml 50ml, 400ml 50ml, 400ml

Dual Cartridge (static mixer required) – – – 50ml, 400ml 50ml, 400ml 50ml, 400ml

What is the bond gap?

Up to 0.5mm

No Yes

High impact & peel strength required? YesNo

Loctite 3414Structural Adhesive

High strength adhesive for structural bonding of metals and many plastics where high strength and impact resistance is needed.

3414349

Loctite E-20HPToughened

Medium viscosity, two part industrial grade epoxy for bond gaps up to 0.2mm. Toughened for high impact strength and peel resistance. High shear strength, chemical and humidity resistance. Suitable for a wide variety of metals, plastics and ceramics.

330/7387(Multibond) 324/7075

1 strength decreases as gap increases

Do you require UV cure? Transparent bondline required?

No

Loctite E-30CLClear

Designed for bonding and small potting, staking and laminating applications where optical clarity and excellent structural mechanical and insulating properties are required. Bonds most materials including glass, optical fibres, ceramics, metals and many rigid plastics.

E-30CL

Up to 0.25mm1

E-20HP

Page 10: Assembly Solutions

1918

Lubrication – Anti-Seize and Dry Film

LUBR

ICAT

ION

Prevent seizing and galling during assembly and operation

Inhibit corrosion and oxidation in chemically and thermally aggressive environments

Prevent wear and cold welding during assembly and operation

Appearance Black paste White paste Clear paste Grey paste Grey paste Black

Solid Lubricating Agent Graphite Silicone Graphite/ Nickel/ MoS2/

Aluminium Graphite Graphite

Torque Coefficient1 – 0.16 - 0.18 0.13 0.06-0.12

Temperature Range -30 to +1315°C -30 to +400°C -30 to +205°C -55 to +870°C -55 to +760°C -30 to 1315°C

Pack Sizes: 454g 226g 370g aerosol, 150g tube Refer order info. 28g, 454g 370g, 590g

1 on steel, nuts and bolts

Solution

Application Examples

Loctite Heavy Duty Antiseize

Metal free Anti-seize. Pro-vides long term lubrication on all metals. Widely used in petrochemical plants and where copper based Anti-Seize is not permitted.

Loctite Food Grade Antiseize

White, metal free anti-seize paste. For use on stainless steel components used in food processing and packaging.

Loctite Silver Anti-seize

General purpose antiseize lubricant. Ideal for static and slow moving assem-blies in hot, corrosive environments. Prevents galling and corrosion on threads.

Loctite Nickel Anti-seize

Pure nickel copper free paste. Prevents seizure, gall-ing, and corrosion in severe environments inc. marine and refinineries. Suitable for use on all metals inc. stain-less steel.

Loctite Moly Dry FilmLubricant

Contains MoS2. Copper-free.Fast air-dries to protect sliding surfaces and slow moving parts. Recommended for use in dusty environments.

Loctite Silicone LubricantDielectric Grease

A non-curing silicone paste that seals, lubricates, pro-tects, waterproofs and electrically insulates rubber, metal and plastic parts.

Dry film lubricant

Moly Dry Film

Do you need an anti-seize paste or a dry film lubricant?

Anti-seize paste

Is the operating temperature above 870°C ?

Heavy Duty Antiseize

Yes No

Silicone Lubricant(Dielectric Grease)

Do you need a specialty product such as dielectric grease or food grade?

No

771Nickel Anti-seize

Silver GradeAntiseize

YesNo

Do you require extreme corrosion/chemical resistance

Food Grade Antiseize

Yes

Page 11: Assembly Solutions

21

Cleaning Clean components prior to using Loctite Adhesives/Sealant Clean and degrease worktops and parts Remove cured sealant residue Clean hands, really clean, really fast

CLEA

NIN

G

Loctite ODC-FreeCleaner & Degreaser

General parts cleaner which leaves no residue - ideal for use prior to adhesive bonding and sealing applications.Compatible with metal, glass, rubber, most plastics and painted surfaces.

Loctite 790 ChiselGasket remover

Removes cured gasket seal-ants and traditional gaskets from most types of surfaces in 10 to 15 minutes without scraping.

Solution 790 ChiselGasket remover

Do you need a hand cleaner or a parts/surface cleaner?

Yuk-Off®

Orange

Hand cleaner

* For best product peformance clean parts with Loctite ODC-Free Cleaner prior to adhesive application

General purpose

Yuk Off® Orange Hand cleaner

Hand cleaner made from natural extracts and free from mineral oils. Biodegradable. Contains premium skin conditioners. Removes ground-in dirt, grease, grime, and oil.

Parts/surface cleanerParts i.e. machined components

Application Examples

20

Description Hand cleaner Gasket remover Cleaner and degreaser

Pack Sizes: 400ml squeeze pack, 510g aerosol 473ml pump spray 4 litre pump pack 15 litre pail w/pump

Yes

Are you removing old gaskets, threadlocking compound, etc.?

No

ODC-FreeCleaner

Page 12: Assembly Solutions

2322

Surface Preparation – Activators and Primers

SURF

ACE

PREP

ARAT

ION

Do you need an activator or primer?

770

Loctite 770Polyolefin Primer

Helps to provide strong reliable bonds on “impossible” substrates like polypropylene, polyethyene, PTFE and thermoplastic rubber.

In combination with all Loctite instant

adhesives including 401, 406, 416, 454

and 480

Improve adhesion to difficult-to-bond

materials, eg. PE,PP, PTFE, Delrin, PU and

Silicone Rubber

Accelerate cure of Loctite products even at low temperatures Provide adhesion to non-wetting surfaces

Solution

Application Examples

Accelerate Cure? Promote cure through large gaps or at temperatures <5°C ?

Loctite 7025

Use where increased cure speed of Loctite cyanoacrylate adhesives is required, especially on irregular surfaces like wood or stone where large localised bond gaps may exist.

Loctite 7452

Speeds cure of Loctite cyanoacrylate adhesives. Can be used before or after adhesive application. Use when securing wires to coils or PCB’s, tamperproofing adjustments and mounting edge guides or stiffeners, etc.

Loctite 7075

Solvent based surface activa-tor, designed to initiate and promote the cure of Loctite structural adhesives 324 and 325.

Loctite 7649

Use to increase the cure speed of Loctite anaerobic products, especially at low temperatures, in applications with passive metals or inert surfaces, or where large gaps are involved.

Description Activator Activator Activator Accelerator Activator Polyolefin Primer

Base solvent Acetone Acetone/Isoproponaol Acetone Acetone Heptane Heptane

On-part life 30 days 7 days 2 hours 1 minute 24 hours 8 hours

Pack sizes 100ml, 2 litre 125g aerosol, 2 litre 100ml, 1 litre 20g aerosol, 1 litre 100ml 100ml, 1 litre

Anaerobic

222, 243, 272, 609, 660, 680, 510, 569

262, 277, 290, 620, 641, 515, 518, 542,

567, 577

In conjunction with?

324, 325, 326

7649 7471 7075

Cyanoacrylate (Instant)

Are you using anaerobic or cyanoacrylate (instant) adhesive?

Will you apply accelerator after assembly?

70257452

Yes No

Loctite 7471

Use to increase the cure speed of Loctite anaerobic products, especially at low temperatures, in applications with passive metals or inert surfaces, or where large gaps are involved.

Page 13: Assembly Solutions

24

Loctite 97001Peristaltic hand-pump

This hand-held applicator is a low-cost, precision bottle top applicator that mounts easily on the top of any Loc-tite 50ml or 250ml bottle.

Loctite 97006 Digital syringe dispenser system

This is a fully-integrated system that will dispense products from water-thin to paste-thick from 10ml plastic syringes.

Loctite DispenserNeedles

Loctite provide a wide selec-tion of dispenser needles.

Loctite 97002 Hand-held cartridge applicator (pneumatic)

Dispenses all Loctite prod-ucts packaged in a 250ml squeeze tube or in a 300ml cartridge.

Dispensing Equipment

Loctite dispensing equipment is specially designed to make application and use of Loctite products fast, precise, clean and economical

The following is a selection, from an extensive equipment range, of items most relevant to our maintenance products

DIS

PEN

SIN

G E

QU

IPM

ENT

Loctite 97008Semi-automatic controllers

Loctite 97009Semi-automatic controllers

Fully integrated semi-auto-matic adhesive dispensing systems.

Loctite Phenolic roller

Loctite Bristle roller

Rollers recommended for ap plying the Big Foot™ range of flooring compounds. The Phenolic Roller gives a rough sur face and the Bristle Roller a smoother surface finish.

Loctite 97112/97116Pinch-valve applicator

Air actuated, hand-held applicator.97112: Use with Footswitch.97116: Use with Finger-switch.

LoctiteRapid rubber repair gun

Easy to use applicator for the Rapid Rubber Repair Kit.

Loctite Manual ControlDispensing System

Dispenses a wide range of Loctite products including anaerobic, cyanoacrylate and UV curing adhesives.

Loctite 97118/97119Advancing Slide

Double acting, dual piston cylinder.97118: Max. stroke 50mm97119: Max. stroke 100mm

Loctite 97103/97123Dual/Single ChannelAutomatic Controller

Equipped with two precision pressure regulator, integrat-ed solenoids and dual/single product level indicators.

Loctite 97134

Used for stationary and advancing applications.97133: Designed for

anaerobic adhesives.97134: Designed for

cyanoacrylate adhesives.

Loctite 97113/97114Stationary Applicator Valve

Allows easy exchange of actuator and shut-off valve modules. Adjustable suck-back prevents product string-ing. Use for stationary and advancing application.

Loctite 97115Rotospray applicator

Applies Loctite adhesives to bore surfaces. Instant, quick stop capabilities with short cycle time and no overspray.

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Loctite Twin Cartridge Manual Dispensers

Hysol Epoxy, twin cartridge dispenser.50ml: 983435400ml: 983438

Loctite 97130ErgoLOC Hand Held Valve

Recommended for accurate dispensing of Loctite 400 series adhesives.

Page 14: Assembly Solutions

26 27

Pr.-No. Product Name Pack-Size Order-No. Page

222 Threadlocker 10ml 22220 6222 Threadlocker 50ml 22250 6222 Threadlocker 250ml 22270 6290 Threadlocker 10ml 29020 6290 Threadlocker 50ml 29050 6290 Threadlocker 250ml 29070 6243 Threadlocker 10ml 21320 7243 Threadlocker 50ml 21321 7243 Threadlocker 250ml 21322 7262 Threadlocker 10ml 26220 7262 Threadlocker 50ml 26250 7262 Threadlocker 250ml 26270 7272 Threadlocker 50ml 27240 7277 Threadlocker 50ml 27750 7277 Threadlocker 250ml 27770 75331 Thread Sealant 100ml 23872 855 Thread Sealant 150m 31899 8542 Thread Sealant 10ml 25344 9542 Thread Sealant 50ml 54266 9569 Thread Sealant 50ml 56950 9569 Thread Sealant 250ml 56970 9577 Thread Sealant 50ml 19259 9577 Thread Sealant 250ml 34112 9567 Thread Sealant 50ml 56747A 9567 Thread Sealant 250ml 56741 9515 Flange Sealant 50ml 51531A 10515 Flange Sealant 300ml 33530 10510 Flange Sealant 50ml 25555A 10510 Flange Sealant 250ml 25554 10518 Flange Sealant 25ml 51827 10518 Flange Sealant 50ml 25583A 10518 Flange Sealant 300ml 51845 10587 Flange Sealant 95g 34848 11587 Flange Sealant 300ml 34888 115910 Flange Sealant 95g 34250 115920 Flange Sealant 85g 34249 11660 Retaining Compound 6ml 66010 12660 Retaining Compound 50ml 66040 12641 Retaining Compound 10ml 21314 13641 Retaining Compound 50ml 21315 13641 Retaining Compound 250ml 21316 13620 Retaining Compound 50ml 62050 13620 Retaining Compound 250ml 62070 13680 Retaining Compound 50ml 68050 13680 Retaining Compound 250ml 68070 13609 Retaining Compound 10ml 30013 13609 Retaining Compound 50ml 30015 13609 Retaining Compound 250ml 30014 13401 Instant Adhesive 25ml 40124-25 14401 Instant Adhesive 100ml 33531 14401 Instant Adhesive 500ml 33532 14454 Instant Adhesive 20g 45416A 14454 Instant Adhesive 200g 45474 14401 Instant Adhesive 25ml 40124-25 15401 Instant Adhesive 100ml 33531 15401 Instant Adhesive 500ml 33532 15406 Instant Adhesive 25ml 40633-25 15406 Instant Adhesive 100ml 33533 15406 Instant Adhesive 500ml 33534 15416 Instant Adhesive 25ml 37073 15480 Instant Adhesive 25ml 16819-25 15480 Instant Adhesive 500g 16887 15

Look for Product name on these pages!

Product Ordering Information

Pr.-No. Product Name Pack-Size Order-No. Page

324 Structural Adhesive 50ml 32430 16330 Structural Adhesive 300ml 33064A 167387 Activator 100ml 24058 167387 Activator 1litre 24059 163414 Structural Adhesive 50ml 32512 123414 Structural Adhesive 400ml 32513 17349 UV Curing Adhesive 50ml 34931 17E-20HP Structural Adhesive 50ml 29314 17E-20HP Structural Adhesive 400ml 29316 17E-30CL Structural Adhesive 50ml 29329 17E-30CL Structural Adhesive 400ml 29331 17 Food Grade Anti-Seize 226g 51168 18 Heavy Duty Anti-Seize 454g 51606 18767 Anti-Seize 28g 33630 19767 Anti-Seize Aerosol 200g 76756 19767 Anti-Seize 236ml 76732 19767 Anti-Seize 250g 76741 19767 Anti-Seize 500g 76769 19767 Anti-Seize 5kg 76731 19767 Anti-Seize 10kg 76785 19771 Anti-Seize 28g 28182A 19771 Anti-Seize 454g 77164 19 Moly Dry Film 340g 39895 19 Moly Dry Film 589g 39896 19 Silicone Lubricant 370g 81246 19 Silicone Lubricant 150g 51360 19 Yuk Off® Orange Hand Cleaner 400ml 31908 20 Yuk Off® Orange Hand Cleaner 4L 31909 20 Yuk Off® Orange Hand Cleaner 15L 31910 20790 Chisel® 510g 79040 217070 Cleaner 473ml 20162 217471 Activator 125g 21356 227471 Activator 2L 24062 227649 Activator 100ml 22410 227649 Activator 2L 24063 227025 Activator 100ml 24022 237075 Activator 100ml 24178 237075 Activator 1 litre 21349 237452 Accelerator 20g 21520 237452 Accelerator 1 litre 24064 23770 Primer 100ml 29520 23770 Primer 1L 24377 23

27

Our customers have millions of different needs and

Loctite can provide the products and engineering advice to

satisfy their demands. Trained staff with real time access to

the latest technical information can answer any of your prod-

uct selection questions and provide valuable practical advice

on correct assembly practice.

In the field, Loctite Application Engineers are available for

on-site or in-plant inspections. They can suggest products

and techniques for answering a wide range of assembly

questions, and also demonstrate the most cost-effective

methods of improving efficiency and reliabilty in plant and

machinery.

It’s the support that you only expect from Loctite, and best of

all, it’s free.

Call Loctite Technical Hotline 1300-88-555-6 or visit our

internet site at www.loctite.com.au

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