asset mgmt ppt_07-14_final_v3
TRANSCRIPT
Today’s Presenters
• Sharif Abou-Sabh
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Enterprise Asset Management (EAM) Success
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Chicago Transit Authority
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Why Culture Management? HNTB's experience with transportation agencies: • Strategic asset management is a long range capital
project planning function that requires shared goals and interaction between departments that handle finance, operations, engineering and maintenance.
• Agency mission (safe and reliable movement of
people and goods) does not include “optimization of costs (capital and user based) to sustain the operating infrastructure”.
• This cultural change must be addressed first,
otherwise any attempt to implement asset management, and worse yet, purchase EAM software, is doomed.
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Port Authority Asset Management Needs
PATH Example – State of Good Repair (SGR) Projects
Data Needed Alternatives Assessment
Engineering Evaluation
Short Term Repairs (“Patching”)
Inspection
Testing
Long Term Repairs (Rehab)
History of Repairs
Rate of Deterioration
Replacement
Remaining Life
Future Repair Cycles
Future Repair Costs
Who Is
Responsible for Data?
• PATH Dept. • QAD • Design • Construction
Who is best
positioned to collect/provide
data on a regular basis?
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Port Authority Asset Management Needs PATH Example – State of Good Repair (SGR) Projects
Data Needed Alternatives Assessment
Engineering Evaluation
Short Term Repairs (“Patching”)
Inspection
Testing
Long Term Repairs (Rehab)
History of Repairs
Rate of Deterioration
Replacement
Remaining Life
Future Repair Cycles
Future Repair Costs
Who Is
Responsible for Data?
• PATH • QAD • Design • Construction
Who is best
positioned to collect/provide
data on a regular basis?
Focus on Safety with low operation impact
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Port Authority Asset Management Needs TB&T Example – GWB 244.022 Upper Level Steel Rehabilitation
Figure 10.1: Life Cycle Cost Components
*Steel Repair years 3, 6 & 9 based on current repair ratesDeck Replacement includes miscellaneous steel repairs, joint replacement and wearing surface replacement.Joint replacement and wearing surface replacement every ten years.
Strap Pl. Clamps
Replace Deck
Steel Repair Strap Pl. clamps
Rehab.
Deck/Steel
$9.04 M $16.27 M $16.33M $29.38 MUser Costs $21.25 M $27.470 M $74.52 M
$-221.95 MPriority & Routine Repairs
Steel Repairs*
Replace Deck
Joint & WS Repl.
Steel Repair, Joint & WC
Repl.
Joint & WS Repl.
Steel Repair, Joint & WC
Repl.
$403.18 M $13.87 M $22.75 M $25.04 M
Repair (P Only)
Construction Cost $46.18 M $59.70 M*
Construction Cost $53.67 M $63.39 M* $403.18 M $22.75 M $25.04 M $-221.95 M
$8.20 M
Repair (P&R)
$55.45 M $9.17 M
$12.42 M $0.46M
User Costs
Replacement
Construction Cost
$4.54 M
$0.62 M
Replace Deck
$300.00 M $10.32 MJoint & WS
Repl.
$6.16 M
Steel Repair, Joint & WC
Repl.
$16.93 M
$100.14 MUser Costs
Rehabilitation
$1.97 MSteel
RepairSteel Repair, Clamps, Jnt &
WS Repl.
$97.29 MConstruction Cost
$13.87 M
$-492.43 MJoint & WS
Repl.Steel Repair, Joint & WS
Repl.
Joint & WS Repl.
$33.65 MJoint & WS
Repl.Steel Repair, Joint & WC
Repl.
$18.63MJoint & WS
Repl.
$30.58 M$18.63 M$19.32 M $7.56 M $547.53 M
Steel Repairs*
Replace Deck
Priority & Routine Repairs
$16.27 M
Steel Repair, Joint & WC
Repl.
$9.04 M
Joint & WS Repl.
User Costs $23.61 M $30.520 M $74.52 M
$10.17 M
$16.33M
$18.36 M
$14.80 M
Steel Repair, Joint & WC
Repl.
$29.38 M
Joint & WS Repl.
$14.95 M
$30.58 M
$16.55 M
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Port Authority Asset Management Needs TB&T Example – GWB 244.022 Upper Level Steel Rehabilitation
Scheme Duration Months
Construction Cost (2008 $)
Project Cost
(2008 $)
PW – 50 Yr LCCA
(2008 $)
50 Yr Sum of
User Costs
Rehabilitation (20 Year Life) 20 $ 100 M $170 M $230M $160 M
Replacement (50-70 Year life) 48 $ 300 M $510 M $315 M $110 M
Priority and Routine Repairs (Not Recommended)
24 $ 55 M $85 M $300 M $200 M
Priority Repairs Only
(Not Recommended) 24 $ 45 M $75 M $285 M $190 M
Table 1a: Comparison of Construction Duration, Construction Cost and User Costs
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EAM Benefits
• 28.3% increase in maintenance productivity
• 20.1% reduction in equipment downtime
• 19.4% savings in lower material costs
• 17.8% reduction in maintenance and repairs
• A reasonable expectation is to see a 5% to 15% reduction in maintenance budget with potential of a 20% to 40% reduction within 6 to 36 months of EAM implementation
Source: A.T. Kearney’s and Industry
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EAM Applications
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Supporting the Entire Asset Lifecycle
Driving Performance-based Infrastructure Management
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EAM Case Study - NJTA
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EAM Case Study - MNR
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Infrastructure Management Metro North Railroad – Bridge Management System • 2010 FRA Regulations for RR bridge
management and inspections • Modern, “clean slate” to BMS; web-based and
real-time • Extremely user friendly; desktop web (core
app), and agnostic mobile solution (inspection app); client configurable; integration with leading vendors; scalable to other assets; cloud-based (cost savings)
EAM Case Study – Iowa DOT
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Infrastructure Management Iowa DOT – Bridge Management System
Instead of using the traditional “worst first” approach, Iowa DOT is leveraging their bridge management system to make logical, risk-based decisions regarding necessary bridge replacements.
Incorporating EAM Current Process
Build on an established two-year-cycle process?
QAD
Consultant Performs Inspection and
Prepares Report
PATH
E/A Design
QAD
Consultant Performs Inspection and
Prepares Report
E/A Design
AM Appendix: Consultant Adds
Deterioration Trends, Completed Construction
(since last report), Remaining Life Forecast,
etc.
PATH
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MAP-21
• MAP-21: Moving Ahead for Progress in the 21st Century – 2-year Surface Transportation Bill – Signed July 6, 2012 / Effective October 1, 2012
• Sets a national goal for all transportation infrastructure to be in a state of good repair: – Transit – Highways – Bridges
• Asset Management Plan Requirements
– Must cover bridge and pavement assets – Specific objectives for condition and risk
• Penalties imposed for missing objectives and targets
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Guidance/Best Practices
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EAM Benefits
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Next Steps
• What are the cultural challenges? • Determine what works and how? • Workshop?
Don’t Let the Tail Wag The Dog - The Tail is the Software
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Q&A
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