Bike Helmet Production Data

Index Batch Blow Moulding Cutting Poly Injection1

1

BMA CUT5 INJA2 BMA CUT5 INJA3 BMA CUT5 INJA4 BMA CUT5 INJA5

2

BMA CUT1 INJB6 BMA CUT1 INJB7 BMA CUT1 INJB8 BMA CUT1 INJB9 3 BMA CUT3 INJA10 BMA CUT3 INJA11 BMA CUT3 INJA12 BMA CUT3 INJA13 BMA CUT3 INJA14 4 BMA CUT2 INJA15 BMA CUT1 INJA16 BMA CUT5 INJA17 BMA CUT6 INJA18 5 BMA CUT4 INJA19 BMA CUT4 INJA20 BMA CUT2 INJA21 BMA CUT2 INJB22 6 BMA CUT5 INJB23 BMA CUT1 INJB24 BMA CUT3 INJB25 BMA CUT3 INJA26 BMA CUT1 INJA27 7 BMA CUT1 INJA28 BMA CUT2 INJA29 BMA CUT2 INJA30 BMA CUT2 INJA31 8 BMA CUT5 INJA32 BMA CUT3 INJA33 BMA CUT5 INJB34 BMA CUT3 INJB35 9 BMA CUT4 INJB36 BMA CUT4 INJB

37 BMA CUT1 INJB38 BMA CUT1 INJB39 BMA CUT1 INJB40 9.183783784 BMA CUT5 INJB41 9.416216216 BMA CUT5 INJA42 9.648648649 BMA CUT3 INJA43 9.881081081 BMA CUT3 INJA44 10.11351351 BMA CUT6 INJA45 10.34594595 BMA CUT1 INJA46 10.57837838 BMA CUT4 INJA47 10.81081081 BMA CUT6 INJA48 11.04324324 BMA CUT6 INJA49 11.27567568 BMA CUT4 INJA50 11.50810811 BMA CUT1 INJA51 11.74054054 BMA CUT3 INJA52 11.97297297 BMA CUT3 INJA53 12.20540541 BMA CUT6 INJB54 12.43783784 BMA CUT5 INJB55 12.67027027 BMA CUT5 INJB56 12.9027027 BMA CUT3 INJB57

13.13513514

BMA CUT4 INJB58 BMA CUT1 INJB59 BMA CUT1 INJB60 BMA CUT1 INJB61

14.06486486

BMA CUT6 INJA62 BMA CUT6 INJA63 BMA CUT2 INJA64 BMA CUT5 INJA65 BMA CUT5 INJB66

15.22702703

BMA CUT4 INJB67 BMA CUT4 INJB68 BMA CUT1 INJB69 BMA CUT1 INJA70

16.15675676

BMA CUT6 INJA71 BMA CUT6 INJA72 BMA CUT2 INJA73 BMA CUT4 INJA74

17.08648649

BMA CUT2 INJA75 BMA CUT6 INJA76 BMA CUT1 INJA77 BMA CUT5 INJA78 BMA CUT1 INJA79 1305301130 BMA CUT5 INJA80 1305301130 BMA CUT3 INJA

81 1305301430 BMA CUT3 INJB82 1305301430 BMA CUT2 INJB83 1305301430 BMA CUT2 INJB84 1305301430 BMA CUT4 INJB85 1305301730 BMA CUT4 INJB86 1305301730 BMA CUT6 INJB87 1305301730 BMA CUT1 INJB88 1305301730 BMA CUT3 INJB89 1305302030 BMA CUT1 INJB90 1305302030 BMA CUT6 INJB91 1305302030 BMA CUT5 INJB92 1305302030 BMA CUT4 INJB93 1305302330 BMA CUT4 INJA94 1305302330 BMA CUT1 INJA95 1305302330 BMA CUT6 INJA96 1305302330 BMA CUT6 INJA97 1305310830 BMA CUT3 INJB98 1305310830 BMA CUT6 INJB99 1305310830 BMA CUT5 INJB100 1305310830 BMA CUT4 INJB101 1305311130 BMA CUT4 INJA102 1305311130 BMA CUT1 INJA103 1305311130 BMA CUT1 INJA104 1305311130 BMA CUT1 INJA105 1305311430 BMA CUT3 INJA106 1305311430 BMA CUT3 INJA107 1305311430 BMA CUT4 INJA108 1305311430 BMA CUT2 INJA109 1305311730 BMA CUT5 INJB110 1305311730 BMA CUT5 INJB111 1305311730 BMA CUT6 INJB112 1305311730 BMA CUT2 INJB113 1305312030 BMA CUT2 INJB114 1305312030 BMA CUT4 INJB115 1305312030 BMA CUT4 INJB116 1305312030 BMA CUT3 INJB117 1305312330 BMA CUT1 INJB118 1305312330 BMA CUT6 INJB119 1305312330 BMA CUT6 INJB120 1305312330 BMA CUT6 INJB121 1306010830 BMA CUT3 INJA122 1306010830 BMA CUT1 INJA123 1306010830 BMA CUT1 INJA124 1306010830 BMA CUT1 INJA

125 1306011130 BMA CUT1 INJB126 1306011130 BMA CUT5 INJB127 1306011130 BMA CUT6 INJB128 1306011130 BMA CUT6 INJB129 1306011430 BMA CUT4 INJB130 1306011430 BMA CUT2 INJB131 1306011430 BMA CUT2 INJB132 1306011430 BMA CUT3 INJB133 1306011730 BMA CUT3 INJA134 1306011730 BMA CUT3 INJA135 1306011730 BMA CUT1 INJA136 1306011730 BMA CUT1 INJA137 1306012030 BMA CUT4 INJA138 1306012030 BMA CUT5 INJA139 1306012030 BMA CUT5 INJA140 1306012030 BMA CUT5 INJA141 1306012330 BMA CUT4 INJA142 1306012330 BMA CUT4 INJA143 1306012330 BMA CUT6 INJA144 1306012330 BMA CUT1 INJA

USL= 700 microns USL = 900 microns

406 414

65

364 290376 288483 340290 823

40

411 510468 955356 823267 267 73320 452220 328161 419274 243 79506 170311 488252 348283 438 56156 474381 542433 589336 904 25209 424491 599498 584529 458 76403 515331 400246 597246 577 58258 522294 434337 209562 338 25245 478382 1099472 979

Target =60UCL = 90LCL = 30

Test CrashDeformation

(microns)

Test CornerDeformation

(microns)

Average (n=4 helmets)

Polystyrene Density (kg/m^3)

565 747 13293 354458 562526 609267 563 66590 263339 282363 293479 251 73249 561485 424298 329277 345 71447 387359 370488 524336 373 18259 955250 985480 709276 742 29563 356491 445610 405548 458 52560 549420 181293 423588 1093 26490 420454 388496 572459 378 59394 481530 454545 155501 418 63507 538537 564491 569682 382 51467 473669 375449 505

540 1025 24580 972632 461612 459620 1063 16654 617676 1016504 1022319 407 9691 991633 358673 594347 569 76622 453544 502318 597558 840 31662 630699 864549 437648 240 71720 594436 457490 127663 597 74626 515428 301421 285629 831 7720 711383 617644 834451 330 36717 497597 1063356 550514 1099 36370 1051678 945438 840584 475 77745 518414 380497 573

574 565 27675 550675 447516 362678 414 23761 542432 412588 946766 476 76636 328796 229431 172777 504 61754 283537 528611 197541 196 78601 341533 399454 224

4 helmets in a batch, 1 density measurement per helmetaveraged for the metrology

Schuhman Data

#1 10.020 1.4512 8.050 1.7083 8.070 1.4634 9.850 1.7185 8.760 1.4406 8.320 1.2727 9.620 1.5438 9.130 1.6519 8.010 1.58810 9.420 1.44511 8.920 1.37412 9.580 1.44313 7.750 1.53314 8.570 1.34315 8.870 1.45616 8.260 1.61317 8.120 1.33218 9.060 1.72419 9.720 1.57920 8.240 1.37421 9.840 1.62722 9.960 1.70023 7.900 1.31124 8.990 1.43825 9.310 1.62526 9.430 1.70327 9.750 1.32228 10.050 1.38729 9.000 1.71630 7.830 1.45031 9.680 1.73432 9.530 1.65733 9.740 1.55734 10.080 1.36435 9.850 1.45936 8.250 1.47437 7.900 1.48038 9.640 1.576

Stitch Density (stiches per inch)

Outsole Bonding Strength (Glue

Height, mm)

39 8.790 1.71640 7.900 1.71841 9.420 1.76042 9.210 1.45143 10.210 1.55244 10.060 1.59845 9.640 1.67846 8.420 1.35847 8.970 1.62148 9.610 1.59649 8.440 1.39650 9.490 1.41351 8.930 1.33152 7.810 1.78153 9.480 1.58554 9.860 1.56755 10.080 1.44856 9.500 1.72857 10.060 1.55358 8.310 1.46959 9.680 1.68860 9.920 1.54761 7.930 1.69262 8.850 1.46163 10.010 1.40964 8.180 1.67365 9.870 1.44066 9.510 1.47767 7.980 1.45768 8.490 1.41569 9.350 1.28070 9.390 1.58971 9.040 1.39372 9.440 1.63873 8.070 1.39974 9.730 1.75575 8.440 1.55376 8.780 1.71477 9.060 1.49778 8.160 1.54979 8.310 1.37180 9.540 1.35081 10.160 1.617

82 8.430 1.66883 9.990 1.35684 7.950 1.45685 8.620 1.40886 9.810 1.63687 8.240 1.31988 9.300 1.72589 9.590 1.66990 9.200 1.42191 9.310 1.61192 9.020 1.35993 9.700 1.54094 7.910 1.42795 8.720 1.68396 8.080 1.78697 8.150 1.56398 9.220 1.43599 8.300 1.506100 8.760 1.733101 8.320 1.347102 7.940 1.675103 9.870 1.457104 8.800 1.627105 9.580 1.576106 8.570 1.447107 9.460 1.395108 9.250 1.724109 7.830 1.526110 8.300 1.500111 9.740 1.671112 7.810 1.462113 8.650 1.359114 9.470 1.473115 8.520 1.449116 10.080 1.686117 8.090 1.647118 8.430 1.344119 10.200 1.292120 8.600 1.556121 9.320 1.778122 9.850 1.333123 10.220 1.612124 8.300 1.401

125 8.360 1.370126 9.620 1.740127 8.930 1.289128 8.580 1.513129 9.340 1.444130 8.440 1.523131 10.020 1.501132 10.110 1.627133 8.420 1.384134 8.860 1.534135 8.760 1.798136 9.810 1.685137 10.150 1.628138 8.320 1.464139 10.240 1.640140 9.590 1.537141 10.290 1.543142 8.530 1.703143 8.570 1.725144 9.220 1.330145 8.910 1.575146 7.960 1.738147 9.630 1.645148 8.040 1.497149 8.550 1.678150 9.000 1.464151 8.710 1.312152 8.780 1.345153 8.380 1.606154 8.420 1.754155 9.480 1.498156 8.390 1.448157 7.860 1.623158 7.850 1.545159 8.430 1.440160 9.050 1.748161 8.990 1.516162 8.030 1.737163 9.890 1.394164 8.060 1.532165 9.650 1.294166 9.270 1.670167 8.450 1.452

168 8.640 1.437169 8.090 1.396170 8.320 1.313171 10.100 1.449172 10.110 1.550173 9.770 1.404174 8.550 1.719175 9.420 1.672176 9.340 1.446177 10.110 1.802178 10.140 1.390179 9.230 1.508180 9.810 1.615181 8.750 1.636182 10.360 1.685183 8.910 1.298184 9.310 1.737185 9.760 1.677186 8.820 1.461187 8.520 1.698188 8.740 1.642189 9.390 1.744190 9.470 1.633191 8.170 1.359192 8.690 1.371193 9.880 1.531194 9.590 1.807195 9.930 1.686196 10.150 1.726197 9.420 1.577198 8.410 1.582199 10.080 1.415200 9.750 1.630201 9.730 1.450202 8.470 1.685203 10.020 1.548204 8.280 1.517205 7.920 1.708206 9.880 1.557207 9.120 1.609208 8.240 1.516209 9.820 1.431210 9.320 1.610

211 9.390 1.491212 9.720 1.381213 10.090 1.473214 9.810 1.579215 9.670 1.712216 9.390 1.787217 8.870 1.520218 8.900 1.665219 9.550 1.328220 9.890 1.594221 8.070 1.580222 8.830 1.503223 8.370 1.509224 8.510 1.679225 9.200 1.673226 9.610 1.756227 8.880 1.689228 8.830 1.660229 9.060 1.356230 7.990 1.378231 8.390 1.637232 8.550 1.412233 9.740 1.714234 8.950 1.290235 9.430 1.601236 10.050 1.393237 8.140 1.687238 8.910 1.372239 10.320 1.409240 8.300 1.369241 8.890 1.453242 9.780 1.536243 8.250 1.509244 9.230 1.309245 8.320 1.532246 10.280 1.396247 9.370 1.488248 9.120 1.483249 9.740 1.633250 10.000 1.540251 9.020 1.476252 9.680 1.408253 9.530 1.781

254 9.170 1.441255 9.560 1.627256 9.480 1.790257 9.690 1.598258 8.200 1.689259 10.120 1.530260 9.670 1.789261 8.770 1.661262 8.060 1.730263 10.060 1.640264 9.210 1.532265 9.020 1.592266 9.760 1.582267 7.880 1.556268 7.910 1.572269 8.980 1.617270 8.330 1.590271 8.930 1.543272 8.800 1.580273 10.130 1.701274 9.920 1.538275 8.340 1.697276 10.010 1.336277 10.090 1.710278 9.710 1.610279 9.150 1.627280 10.090 1.587281 9.080 1.767282 9.480 1.475283 9.820 1.610284 8.670 1.648285 9.620 1.555286 9.100 1.480287 8.270 1.361288 8.790 1.392289 9.290 1.405290 8.260 1.562291 7.860 1.526292 9.950 1.447293 8.580 1.485294 8.480 1.333295 9.470 1.734296 8.960 1.406

297 8.750 1.722298 8.690 1.612299 9.980 1.491300 7.880 1.395301 9.990 1.605302 8.220 1.421303 9.820 1.697304 9.500 1.557305 9.770 1.411306 8.960 1.666307 10.340 1.577308 8.550 1.456309 8.920 1.576310 10.340 1.433311 8.890 1.632312 8.430 1.444313 7.810 1.528314 8.340 1.606315 8.850 1.711316 8.980 1.570317 9.430 1.547318 8.920 1.779319 8.070 1.406320 9.190 1.512321 8.590 1.584322 9.300 1.670323 9.710 1.436324 8.190 1.759325 8.850 1.274326 9.750 1.731327 8.800 1.337328 10.140 1.505329 10.070 1.517330 9.280 1.598331 8.910 1.385332 8.020 1.402333 7.930 1.548334 10.170 1.785335 8.250 1.433336 8.090 1.705337 7.840 1.514338 9.370 1.499339 9.970 1.490

340 8.720 1.576341 9.110 1.482342 9.500 1.453343 8.870 1.624344 10.080 1.722345 9.630 1.537346 8.730 1.410347 8.010 1.589348 8.290 1.719349 8.110 1.540350 7.970 1.727351 9.070 1.651352 8.000 1.580353 8.170 1.810354 9.780 1.601355 8.900 1.650356 10.180 1.476357 8.940 1.544358 9.900 1.636359 8.350 1.673360 10.020 1.565361 9.450 1.625362 7.720 1.440363 10.250 1.415364 9.410 1.566365 8.840 1.703366 9.160 1.477367 10.180 1.312368 9.280 1.695369 8.350 1.374370 9.070 1.597371 8.280 1.271372 9.660 1.499373 7.810 1.435374 9.710 1.463375 8.040 1.496376 8.470 1.516377 9.680 1.537378 8.790 1.437379 9.990 1.425380 8.510 1.456381 8.990 1.726382 8.470 1.437

383 8.470 1.679384 8.700 1.498385 8.470 1.428386 9.600 1.400387 9.260 1.412388 10.060 1.610389 9.230 1.695390 8.180 1.583391 8.880 1.368392 9.530 1.433393 8.930 1.769394 8.380 1.347395 8.820 1.510396 9.120 1.648397 9.680 1.366398 9.980 1.744399 9.650 1.474400 9.580 1.507401 8.090 1.487402 9.030 1.648403 8.390 1.473404 8.880 1.613405 9.640 1.383406 7.830 1.479407 8.750 1.440408 9.800 1.618409 8.480 1.273410 9.950 1.463411 8.050 1.667412 8.060 1.561413 8.790 1.499414 8.100 1.387415 8.400 1.323416 9.070 1.571417 9.050 1.638418 9.780 1.296419 8.900 1.593420 8.290 1.530421 8.820 1.620422 8.360 1.578423 8.970 1.418424 7.870 1.438425 9.420 1.370

426 7.830 1.637427 8.720 1.641428 9.400 1.361429 9.780 1.504430 8.550 1.732431 8.510 1.473432 8.780 1.503433 8.190 1.466434 9.200 1.731435 8.610 1.524436 9.370 1.305437 7.960 1.379438 8.490 1.470439 9.190 1.434440 10.030 1.684441 8.140 1.639442 9.910 1.404443 10.230 1.556444 8.760 1.405445 8.970 1.547446 8.460 1.528447 8.480 1.678448 10.220 1.600449 10.160 1.379450 8.960 1.384451 9.320 1.521452 8.260 1.614453 8.340 1.463454 7.840 1.550455 10.280 1.432456 9.450 1.329457 8.370 1.343458 8.540 1.602459 8.370 1.565460 8.910 1.604461 9.910 1.556462 9.320 1.286463 9.170 1.469464 7.950 1.538465 9.260 1.590466 7.990 1.700467 8.170 1.586468 9.540 1.744

469 8.200 1.467470 8.980 1.679471 8.530 1.661472 10.220 1.501473 8.670 1.533474 8.930 1.700475 8.270 1.617476 8.200 1.429477 8.840 1.299478 9.320 1.381479 8.810 1.721480 7.910 1.476481 9.130 1.492482 8.570 1.513483 8.920 1.511484 8.530 1.411485 10.100 1.665486 8.460 1.590487 9.150 1.384488 9.960 1.522489 10.200 1.503490 7.670 1.491491 9.960 1.654492 8.510 1.442493 7.950 1.500494 9.020 1.623495 10.120 1.357496 8.020 1.692497 9.700 1.435498 8.220 1.607499 8.930 1.442500 8.310 1.503501 8.640 1.650502 8.290 1.539503 8.590 1.660504 8.430 1.490505 9.810 1.498506 9.330 1.606507 9.710 1.421508 9.980 1.585509 9.280 1.353510 8.140 1.752511 8.770 1.425

512 8.830 1.804513 8.490 1.695514 8.980 1.580515 8.910 1.413516 9.360 1.485517 8.750 1.568518 8.040 1.299519 8.980 1.551520 9.290 1.378521 8.810 1.374522 8.180 1.546523 9.200 1.677524 10.150 1.551525 9.450 1.447526 8.180 1.350527 9.270 1.511528 8.160 1.740529 8.690 1.510530 10.010 1.600531 8.200 1.427532 8.530 1.555533 8.720 1.491534 8.160 1.802535 9.740 1.685536 8.720 1.587537 8.070 1.685538 8.160 1.697539 8.090 1.375540 10.240 1.611541 7.870 1.687542 10.050 1.565543 8.380 1.418544 8.590 1.524545 10.060 1.633546 10.230 1.484547 8.840 1.776548 10.080 1.591549 9.010 1.408550 8.700 1.467551 8.800 1.635552 9.750 1.362553 8.550 1.654554 9.250 1.495

555 9.140 1.464556 9.270 1.550557 8.740 1.692558 8.060 1.507559 8.860 1.380560 7.890 1.394561 9.380 1.585562 9.950 1.491563 9.810 1.360564 9.250 1.423565 9.660 1.715566 9.750 1.638567 8.620 1.796568 10.000 1.494569 8.530 1.353570 8.250 1.634571 8.660 1.496572 10.210 1.776573 9.470 1.408574 9.770 1.376575 8.620 1.668576 8.950 1.491577 8.940 1.748578 8.350 1.768579 8.060 1.601580 9.090 1.381581 9.990 1.677582 10.190 1.377583 9.460 1.535584 9.930 1.425585 10.120 1.740586 8.650 1.496587 8.030 1.559588 8.440 1.521589 10.150 1.807590 7.860 1.448591 9.620 1.643592 8.900 1.401593 9.250 1.804594 9.780 1.556595 8.040 1.400596 9.120 1.630597 10.180 1.556

598 8.420 1.634599 9.220 1.596600 10.350 1.408601 9.380 1.482602 9.580 1.398603 9.600 1.360604 8.960 1.733605 9.800 1.410606 10.500 1.561607 8.390 1.568608 9.660 1.714609 10.120 1.650610 9.540 1.364611 8.730 1.659612 8.940 1.535613 10.180 1.591614 10.100 1.787615 9.780 1.376616 9.220 1.751617 8.780 1.730618 9.690 1.663619 10.080 1.425620 8.090 1.463621 9.850 1.575622 9.820 1.312623 8.060 1.694624 8.100 1.300625 9.600 1.581626 9.390 1.640627 9.670 1.560628 8.910 1.737629 8.580 1.323630 8.770 1.694631 9.340 1.458632 8.570 1.563633 9.620 1.684634 9.840 1.770635 9.830 1.532636 9.760 1.496637 10.400 1.393638 7.870 1.666639 9.800 1.764640 7.960 1.432

641 8.800 1.504642 9.830 1.589643 10.160 1.510644 8.210 1.603645 9.120 1.498646 8.040 1.726647 10.200 1.476648 8.030 1.696649 8.890 1.697650 8.360 1.323651 9.670 1.616652 9.480 1.760653 9.290 1.479654 8.570 1.395655 9.840 1.482656 8.830 1.598657 7.960 1.576658 8.470 1.428659 8.890 1.649660 7.880 1.732661 9.710 1.331662 9.380 1.625663 8.510 1.543664 9.560 1.509665 9.900 1.513666 8.750 1.495667 8.730 1.301668 7.725 1.391669 7.860 1.390670 10.120 1.515671 8.730 1.407672 8.970 1.556673 10.130 1.477674 9.620 1.627675 8.680 1.634676 8.060 1.486677 9.280 1.439678 8.390 1.376679 10.100 1.424680 9.110 1.530681 9.040 1.531682 7.920 1.649683 7.830 1.481

684 7.990 1.543685 9.950 1.297686 9.740 1.406687 8.610 1.338688 9.850 1.458689 8.330 1.334690 9.450 1.700691 9.150 1.435692 7.720 1.719693 9.680 1.546694 7.778 1.569695 7.850 1.642696 9.700 1.703697 8.290 1.418698 9.790 1.705699 8.700 1.501700 9.990 1.411701 8.340 1.615702 7.920 1.724703 8.820 1.483704 8.190 1.398705 8.970 1.520706 8.180 1.689707 9.710 1.366708 9.330 1.426709 10.400 1.696710 9.120 1.477711 10.090 1.701712 9.290 1.457713 8.250 1.377714 9.880 1.460715 9.700 1.566716 10.270 1.349717 9.550 1.560718 9.280 1.785719 9.050 1.394720 10.130 1.515

LSL = 14000 mm

1441315085145901537414554136281491514976149241450314343142371477014015145831491913963155151472414262151651568513636143191478215254140001380515402145501536014982147101397814325146001456414933

Waterproofing Rating (mm)

15742151141557214187145731501215415142141512014959137881433713912155951476614628145691522614608145701537114663154431452014269156171455114677143351390613792149401403914876138321549614627156221437314928139431382914920

15236134671451514490150531270215441151681435414843139371471714316151331581914844141591446115155140251532214471151891474514141141771531414503146471526314180140411446514542152551520614177138131476815952137531508613800

14257156481362814751142641485914769151441428014875157641529214981144651485514724148221514915238138841488615166151971468314982146931352813932150591582514363145411498214563141581545814700154401406714788138861555614631

14236142341406414102149641443415202153571408315772140741469615104149411533713532153701516514249152241509815481150671419314045146011614415091154971479414879141141495314287150661472814703150861480014799144641405315168

14563141241438414973151401642714476152271410215035146761470414381150321498315413154121507213944143491495014460152991311014824143501510314007140381392714575146771459113736146101425414529143771528214736146071436315552

14218149951591514846152951480415760149931520115344145711489614828148851464914805149661463914835156231459515112137131548714797150601507015364142591498014922149631421314278144281416614941147281416514706138211525714124

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