assets returned from lease project: 0307-000-0001 bill cody operations columbus oh
TRANSCRIPT
Assets Returned From LeaseProject: 0307-000-0001
Bill Cody OperationsColumbus OH
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Project Definition
Problem Statement:
Annually, 23,500 assets tied to lease contracts terminate in the West Region. Current recovery rate is 79%, leaving 4,920 assets not being recovered and thus represents potential loss of revenue and margin opportunities.
Project Definition:
Increase the number of assets recovered for the West Region from 79% to 95% without increases in headcount or IT expense to IKON.
Project Benefits:
Additional revenue opportunities in wholesale and retail markets with associated positive margin implications.
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CT Tree
Critical to Satisfaction (CTS)
Asset Disposition upon notification the lease termination.
Critical toQuality (CTQ)
Critical toDelivery (CTD)
Critical to Cost(CTC)
All lease itemsreturned and/ oraccounted for
Accurate leaseschedules
Final dispositionrecored in all
systems
All systems arereconciled and in
agreement toasset disposition(OMD/Ikonics)
Timely notificationof lease
termination
Accurate leaseschedules
Timely equipmentdisposition
Accurate pick upschedules
Equipmentdisposition
Wholesale/ Usedmarket availability
Pick-up's occurwhen scheduled
Assets dispositionedto Used market arein alignment with'fluff
and buff' criteria
Account detailsare accurate(equipment
location)
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SIPOC
Process: Process Owner:
Suppliers Inputs Outputs
(Providers of the required information) 7
(Resources required by the process)
6
(Deliverables from the process) 3
Requirements Requirements
IOSC Lease SchedulesEquipment to be returned identified
Some Equipment Dispositioned with some System Updating
Equipment pick up and returned timely Customer
Marketplace/Branches Termination ReportsAvailable CC associates Reconcilliation Reports
Steady flow of product for resale Sales
Configuration CentersEquipment Move Requests
Current Asset Tracking database Pick Up Schedules
Export sales opportunity Wholesale
Customer Care Center OMD/Ikonics ReportsInventory Move Request Receiving Reports
Refurbushed equipment Baja
CustomersBuyout or Extension Paperwork
Decision Criteria: return/rewrite/etc. Used Inventory Listing Accounts reconciled Finance
Termination ReportsIkonics/OMD updated/reconciled IOSC
2 Equipment Move Requests Shipping ApprovalsConfiguration Centers
Return Equipment Disposition: Wholesale; Refurb and Resale (Used); Scrap; Customer
Buyout; Term Renew al; Rew rite
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Assets Returned from Lease John Totah
Process(Top level description of activity)
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Customers(Anyone w ho receives a deliverable from the
process) 5 4
Lease Termination for
Equipment Asset
Asset Disposition & Reconciliation
Completed with all systems updated
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Process Map - Asset Recovery
Lease TermIdentified
Termination Listing- OMD
-IKONIC's
Is this aBankrupty or
Bad Debt?
MarketplaceReview
No
IOS Capital LegalInvolvement
Bankruptcy NoticeCollection Process
Asset Cleared forRecovery
Asset Release
ContractRewrite?
AssetOpportunity
Review?Residual Offset
New ContractCreated
No
No
Systems Updatedas "Recovered"
Sales Contract
Sales Rewrite
Cash SaleGive Away
Yes
Yes
ProcessCompleted
Inventory MoveRequest Initiated
in OMD
No
Inventory MoveRequest
Inventory MoveRequest
Order CategoryUpdated
Pick UpScheduled
Pick Up NoticePick UpOccur?
Sales or IOSCResolves Issuewith Customer
No
SalesCustomer
Delivery SchedulerDelivery Team
Product Returnedto Configuration
Center
Yes
Delivery TeamWarehouse Associates
FinalDisposition?
WholesaleUsed Market
Scrap
OMD and IKONICSUpdated as Asset
Recovered
Marketplace - IKONICSCentral Team - OMD
IOSC
Marketplace
Config. Ctr.
Key:
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Process Metrics
Definition of Y Process Metric % of Assets Recovered through the System
(OMD/Oracle reconciled to IKONICS) after Lease Termination. This encompasses:
Terminations where assets are recovered through normal lease expiration
Terminations where customers maintain assets (rewrites, outright purchase, or term renewals) after lease expiration
Early lease terminations due to Bankruptcy/Bad Debt (non-pay)
Recovery opportunity starts with Lease Termination and ends with all Systems Updated and Reconciled to reflect recovery
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Process Opportunity
Project is focused on improving recovery percentage and increase revenue/margin opportunity Recovery to be 95% Revenue is incremental with no added headcount to achieve
Secondary opportunity may be to Reduce the Cycle Time in the process No metrics are currently tracked Reducing cycle time will allow for quicker revenue/margin recognition opportunity
Third opportunity may be to reduce headcount associated with the process Currently 10 FTE’s assigned to Lease Recovery with an additional 115 people
involved in the process
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Measurement System
Objective: Increase Recovery Rate on Lease Terminations to 95% for West Region
Measurement system to be used: OMD: Terminated Assets by Termination Code -
Recovered/Unrecovered/Total by Region, by Marketplace IKONICS: Same Data but is considered the Standard Discreet data - Recovered? Yes or No
Gage problem identified OMD requires clean up to correct measure process for future data
analysis Coding errors identified and need reconciled
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Measurement System -Baseline Data
Detail: OMD IKONICS
Term Code Unrecovered Total Assets Recovery % Unrecovered Total Assets Recovery % Unrecovered Total Assets
TMDRR Rewrite 928 1,105 16.0% 86 369 76.7% 842 736 TMDUP Upgrade 751 7,198 89.6% 102 7,038 98.6% 649 160 TMDEC End of Contract 544 1,473 63.1% 11 1,385 99.2% 533 88 TMDCR Customer Return 513 5,299 90.3% 144 5,054 97.2% 369 245 TMDOB Out of Business 432 1,511 71.4% 16 1,207 98.7% 416 304 TMDTR Term Renewal 410 484 15.3% 149 421 64.6% 261 63 TMDCV Conversion 402 737 45.5% 58 687 91.6% 344 50 TMDPP Purchase Paid 300 536 44.0% 5 1,544 99.7% 295 (1,008) TMDPU Partial Upgrade 200 2,263 91.2% 25 1,003 97.5% 175 1,260 TMCCB Cash Buyout (Return) 126 1,555 91.9% 26 1,251 97.9% 100 304 TMDRS Reverse Sale 113 193 41.5% 3 48 93.8% 110 145 TMDB1 Bankruptcy - Ch 11 59 388 84.8% 3 333 99.1% 56 55 TMDB7 Bankruptcy - Chapter 7 49 103 52.4% 6 82 92.7% 43 21 TMDLR ?? 29 107 72.9% 3 90 96.7% 26 17 TMDDN Downsizing 18 48 62.5% 13 48 72.9% 5 - TMDCB Competetion B/O 17 122 86.1% 7 97 92.8% 10 25 TMDQC Quality Credit Accomm. 9 136 93.4% 322 870 63.0% (313) (734) TMDBR Receivership 8 45 82.2% - 37 100.0% 8 8 TMDSK Skip 4 10 60.0% - - N/A 4 10 TMDFO Funding Out 3 60 95.0% 2 60 96.7% 1 - TMDB3 Bankruptcy - Ch 13 1 8 87.5% - 7 100.0% 1 1 TMDCD Contract Dispute 1 16 93.8% - 13 100.0% 1 3 TMDPE Problem w/ Asset 1 7 85.7% 3 263 98.9% (2) (256) TMDMR Misrepresentation - 6 100.0% - 6 100.0% - - TMDPC Performance Cancellation - 2 100.0% - 7 100.0% - (5)
Total 4,918 23,412 79.0% 984 21,920 95.5% 3,934 1,492
DIFFERENCESTotal West Region Total West Region
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Measurement System -Baseline Data
Dollars are based on original charter - currentlyunder review
Revenue Opportunity
Total Unrecovered Assets: 4,918 From Recovery Rate Validation Worksheet
Less: Customer Maintained* 1,638 * Maintained relates to Rew rites, Term Renew als and Outright Purchase
Assets Available for Disposition 3,280
Revised Charter Assumption based on inclusion of all West Region Activity
% of Region Total Avg. Wholesale # to be Wholesale # to Avg. Retail Retail ScrappedSegment Terms Available Value Wholesaled $ Retail Value $ Units
1 18.8% 617 50$ 525 14,000$ - - -$ - 2 25.0% 820 175$ 683 53,000$ 91 1,500 136,667$ 46 3 18.8% 617 250$ 183 45,677$ 274 2,000 548,124$ 160 4 33.8% 1,109 1,000$ 456 456,230$ 342 6,000 2,053,037$ 310 5 3.6% 118 2,500$ 33 38,000$ 66 9,000 590,400$ 20
100.0% 3,280 1,880 606,907$ 773 3,328,228$ 535
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Measurement System - Data Collection Plan
Daily: Lease Termination Reports Source: IKONIC’s (IOSC supplied) Data includes: Customer Name, Equipment Serial Number,
Termination Code, Date of Termination, Marketplace, etc. Provided to Marketplaces for Disposition and/or Comments
Weekly: Reconcile Reports Source: IKONIC’s and OMD Data merged and reconciled between systems (in Oracle Discovery)
based on Equipment Serial Number Rolling 12 months to capture all aged open items Used to insure Recovery of Asset is complete
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Measurement System Capability
Measurement system in place: Data is extracted from both OMD and IKONIC’s and can
be reconciled Details by marketplace, by customer, by equipment serial
number, etc. are available
Data testing for capability required to determine: proper coding assignment occurring physical asset receipt opportunity
are assumptions for revenue/margin potential valid?
Marketplace specific area for improvement
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DPMO - Long Term
Defect Rate(OMD): 4,918 defects on 23,412 opportunities Based on 1,000,000 opportunities = Long term DPMO of 210,063
OMD data needs to be scrubbed to exclude Customer maintained equipment Expectation is defects will be reduced to 3,200 equating to a Long
term DPMO of 154,084 Process can be made to reach ~ 30,000 DPMO
Represented by Bankruptcies which require legal release
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Process Performance and Entitlement
Poor3
Current Process A - Poor Control, Poor TechnologyB - Improve Control, Technology is Fine
C A B C - Control is Good, Improve Technologyo D - World Classnt Z Shiftrol
C D
GoalGood 0
0 6 Zst
Poor GoodTechnology
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Define Performance Objectives
Based on 100% recovery for all assets that can be returned $3,930,000 in incremental revenue will be achieved based on current assumptions if only 95% are returned - $3,730,000 (objective) if only 70% are returned - $2,750,000 if only 50% are returned - $1,970,000 if only 20% are returned - $790,000
Note: OMD is considered System of Opportunity
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Pareto Chart for Defects by Type
RR UP EC CR CV TR OB PP PU CB RSO thers
900 684 542 484 398 388 381 278 156 122 106 180
19.5 14.8 11.7 10.5 8.6 8.4 8.2 6.0 3.4 2.6 2.3 3.9
19.5 34.3 46.0 56.5 65.1 73.5 81.8 87.8 91.2 93.8 96.1 100.0
0
1000
2000
3000
4000
0
20
40
60
80
100
Defect
CountPercentCum %
Pe
rce
nt
Co
un
tPareto Chart for Defects by Type
Multitab: Defect Detail
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O thersNVCVMtWORDSWLAHIPOG BWA
18 221 232 241 283 444 448 448 495 6371152
0.4 4.8 5.0 5.2 6.1 9.6 9.7 9.710.713.824.9
100.0 99.6 94.8 89.8 84.6 78.5 68.8 59.1 49.4 38.7 24.9
4000
3000
2000
1000
0
100
80
60
40
20
0
Defect
CountPercentCum %
Perc
ent
Cou
ntPareto Chart for Defects by Marketplace
Pareto Chart for Defects by Marketplace
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Cycle Time - IKONIC’s
3202702201701207020
95% Confidence Interval for Mu
25201510
95% Confidence Interval for Median
Cycle TimeVariable: Ikonic's
10.000
34.307
20.960
Maximum3rd QuartileMedian1st QuartileMinimum
NKurtosisSkewnessVarianceStDevMean
P-Value:A-Squared:
11.000
37.296
25.183
315.000 26.000 10.000 5.000 1.000
110319.80673.877311277.2435.738623.0716
0.000138.543
95% Confidence Interval for Median
95% Confidence Interval for Sigma
95% Confidence Interval for Mu
Anderson-Darling Normality Test
Descriptive Statistics
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Issues to be Addressed
Differences between OMD and IKONIC’s need to be identified as to cause and reconciled
Current processes still need to be documented for the West Region and IOSC as it pertains to this project
Agreement on data needs to occur and acceptance of opportunity in the West Region
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Next Steps
Validate revenue and margin opportunity from IKON Wholesale and Used (Retail) Markets - submit Project Amendment if warranted
Document process gaps in the West Region based on current Northeast Region flow - scheduled for 9/9-9/11 in Phoenix
Reconcile OMD to IKONIC’s based on Termination Coding Document IOSC process
Begin detailed process mapping for deployment
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Project DMAIC Checklist/Status
Problem Statement: Annually 23,500 assets tied to lease contracts terminate in the West Region. Current recovery rate is 79% leaving 4,920assets not being recovered and thus represents potential loss of revenue and margin opportunities.
Black Belt: Bill Cody CTS’s: Asset disposition upon lease termination
Project Champion: Tom Hammond Defects to be Reduced: Assets identified as non-recovered
Deployment Champion: John Totah Beginning DPMO/Sigma Level: 210,000 defects - 0.8 Sigma
Master Black Belt: Dan Douglas Final DPMO/Sigma Level: ________________________________________
Six Sigma Project DMAIC Checklist
Project : 0307-000-0001 Assets Recovery from Lease Termination
Define Measure Analyze Improve Control
Completion Date: Completion Date: Completion Date: Completion Date:
Discover Variable Relationships
Establish Current Performance
Establish Performance Objective
ID Alternative Solutions
Determine “Best Fit” Solution
Establish Process Tolerances
Update FMEA
Develop Pilot Plan
Pilot “Best Fit” Solution
Validate Improved Performance
Conduct Cost/Benefit Analysis
Complete Improve Phase Project Review
Redefine Process Capability
Develop Control Plan
Develop Mitigation Plan
Implement Process Controls
Develop Monitoring Plan
Implement Process Control Plan
Obtain Financial Validation
Completion Date:
X Define Project Scope
X Initiate Team (Kick-off)
X ID Process Customers
X ID Process CTS’s
X ID Process Metrics (Y’s)
X Complete SIPOC Map
Complete Define PhaseProject Review
Receive Approval to Move to theMeasure Phase
Receive Approval to Move to theControl Phase
Confirm Baseline Capability
Identify Sources of Variation
Complete Detailed Process Map
Complete C&E Diagram & Matrix
Complete FMEA
Perform Data Collection for Analysis
Screen Potential Causes
Conduct Graphical Analysis-
Conduct Hypothesis Testing
Complete Root Cause Analysis
Receive Approval to Move to theAnalyze Phase
X Develop Data Collection & Sampling Plan
X Identify Potential X’s
Validate Measurement System
X Collect Data on Y’s
Perform Capability Analysis
Voice of Process/Benchmark
X Define Performance Objectives
Complete Measure Phase Project Review
Receive Approval to Move to theAnalyze Phase
Receive Approval to Close the Project
Complete Control Phase Project Review
Obtain Financial Analyst Sign Off
Obtain MBB Sign Off
Obtain Project Champion Sign Off
Obtain Steering Committee Sign OffComplete Analyze Phase Project Review
Leverage Project within Organization
X
X
X