at a glance composite industrie repair presentation vers 8 26-1-2017

At a Glance

By Patrick SteinbergComposite Industrie

Date: February 2017

MRO SERVICE CENTRE

COMPOSITE INDUSTRIE

Composite Industrie At a Glance 20172 \

Main CustomersAirlines & MRO centres


Airlines & MRO Centres


ADRIA TEKNIK AUSTRIAN AIRLINES HELIFLY S7AÉROTECHNIC INDUSTRIES (ATI) AVION EXPRESS HOP SAA-SOUTH AFRICAN AIRWAYSAFRIQIYAH BOMBARDIER IBERIA SABENA TECHNICSAIGLE AZUR BRITAIR (HOP) JET AIRWAYS SAF INDUSTRIESAIR ARABIA BRITISH AIRWAYS JET AVIATION SAFRAN (SNECMA– AIRCELLE)AIR ASTANA BROKERS (AAR – VAS – AJ WALTER…) JETSTAR SAUDI AIRLINESAIR BALTIC BRUSSELS AIRLINES JORAMCO SMARTLYNXAIR CANADA CHINA EASTERN KLM SPICE JETAIR CHINA CHINA SOUTHERN LAO AIRLINES SR TECHNICAIR CORSICA CORSAIR LTU SUN EXPRESSAIR EUROPA CSA LTP SWIFTAIRAIR FRANCE INDUSTRIES DASSAULT FALCON SERVICE LUFTHANSA TECHNIK TAG AVIATIONAIR INDIA EMBRAER MARTINAIR TAM AIR MALTA ETIHAD AIRWAYS ENGINEERING MEA-MIDDLE EAST AIRLINES TAP PortugalAIR NOSTRUM EUROWINGS MONARCH TEC (TURKISH ENGINE CENTER)AIR SERBIA FINNAIR OMAN AIR THOMAS COOK (MYTRAVEL)AIR TAHITI NUI FL TECHNICS OMNI – Aviação e Tecnologia TRANSAVIAAIRBERLIN FLY BE ONUR AIR TUI (CORSAIRFLY - JETAIRFLY)AIRBUS GARUDA PEGASUS TUNISAIRAIRLINAIR (HOP) GERMANIA QATAR AIRWAYS TURKISH TECHNIC AIRLINESALITALIA HELI UNION REGIONAL (HOP) VIETJET AIRATR HAINAN AIRLINES RUAG VIETNAM AIRLINES

S.A.S. VIRGIN ATLANTIC AIRWAYS

OEMs


AEROLIA AIRBUS HELICOPTERAGUSTA – WESTLAND NEXTERAIRBUS SAFRAN – (AIRCELLE – SNECMA)DASSAULT THALESDIEHL AIRCABIN ZODIAC

Industrial Means


Autoclaves (7, up to Ø 3 X 7 m), ovens (9) Foam cutting saw

Frequency test Room (Radome Inspection) Blast sanding cabins

Sealing test Rigs 3D Measuring Machine

5 & 3 Axis NC machines Heat press (for fabrication of raw flat sandwich panels)

Painting Cabins (2) Calender

Moulding Equipments Sheet metal forming machine

Drying cabins (2) Bending machine

Aluminium flame-spray equipment Sheet metal cutting machine

Fabric cutting machines (2) Freezer Rooms

Inspection Equipments (US – staff rated level 2) SLS 3D PRINT

Lay-up Clean Rooms (6) Portable SILICONE Molding

Laser lay-up assistance device Paint Stripping advanced tooling

Automatic Potting machine for densification > 25000 SqM workshop floor space

Mobile equipment:Polymerization Stations, Heat blankets (3)Vacuum pumps - Pressure pumpsSpecial tooling for SB application

Quality Management System


COMPOSITE INDUSTRIE “Quality Management System” complies with IAQG Standard 9100.

ISO 9001 (2000 Version) – Ref: QUAL/1996/5908c

EN 9100 – Certification AS9100B, EN9100:2003/S1, JISQ9100:2004 – Ref : 2800/31364

None Destructive Test - NADCAP approval, AC 7114

Ultra Sonic NDT – NADCAP approval, AC 7114-3

COMPOSITE INDUSTRIE has Design, Production & Maintenance/Repair Organization Approval:

PART 21G Aviation Authorities Approval – Ref: FR.21G.0167,

PART 145 Aviation Authorities Approval – Ref: FR.145.097,

FAA Air Agency Certificate – Ref O3MY953N

TCCA - OA: 813-43

CAAC - F03300643

CAAV - VN-600NM/CAAV

Radome Repair


Engineering is about 15% of CI MRO BU,SRM subscriptions for AIBUS, BOEING, ATR, EMBRAER, Dassault A/Cs.NTO (No Technical Objection) management to A/C OEMsEngineering Order or SRAS (Structural Repair Approval Sheet) managementOut of CMM limit repair management through FAA/DER or EASAESM subscriptions for GE / CFMI enginesCDR (Customer Deviation Request) management with Engine OEMsOut of ESM limit repair management with OEMs through Rep Development AgreementAll repairs with ‘Dual Release: EASA / FAA – TCCA, CAAC, CAAV

Radome Repairs (CI MRO BU vertically integrated, al l is held in house, no outsourcing )

Radome CapalistBoeing 787, 777, 747*, 767, 757*, 737*DC10, MD80, MD11Airbus A350, A340*, A330*, A320* , NEOATR 42/72*Fokker F100*BAe 146 – AVRO* ERJ 120/135/145 EJET 170/190CRJ 100 / 200CRJ 700 / 900/ 1000All Dassault Falcon BizJet

Up to 250 radomes repaired per year

Minor repairs to major rebuilds (ring job)Delamination / disbondingWater ingressImpact damage (FOD or bird strike)ErosionPainting

Accessories - lightening diverter strips and latches.layup moulds and autoclave curing mouldsavailable for all radome typesRadio frequency or transparency test in house as per RTCA DO-231 (9350 Mhz)

Short TAT (1 thru 6 weeks) relying on tailored inventory replenishment of:Raw material such as adhesive film, honeycomb, prepreg,

Structural Parts & Nacelle


Nacelle:Inspection & Repair capability for nacelle components:

Air inletsFan cowlsWire mesh replacementInner / outer fixed structuresBlocker doorsThrust Reversers

Structural parts:Minor or major repairs for structural components:

Primary flight control surfacesLeading edges, wing tips,Spoilers, air brakesFlaps, slats and flap track fairingsLanding gear doorsBelly fairings

SRM / CMM repairsSpecific repair development with FAA - DER approvalRe-manufacture of ‘out of production’ parts under Part 21GRotable units to support SB campaigns (ex: A320 elevator set)Flexibility and short lead timeOn-site supportAll repairs guaranteed 12 months after getting out our shop

Cabin Interiors:Cargo both panels & FloorsPax cabin floor and side panelsLaminate replacement

Engine Composite Component repairs


Spinner cones ( CFM56 -5A / B, PW4000)Fan platforms (CFM56-7B, V2500, GE90 ) Acoustic panels or Liners (CF6-80, CFM56-3, -5A / B/ C, -7B, V2500, GE90)OGV (CF6-80, CFM56-3, -5A / B/ C / 7B, V2500)Bearing seals (CF6-80, CFM56-3, -5A / B/ C, -7B)Splitter fairing (All CFM56)On-site replacement of fan tip abradable (CF6-80, CFM56-3, -5A / B/ C, -7B, GE90)Fan case repair of CFM56-7B engine Fan Frame Shroud repair of CFM56-7B engineSB 72-0975On board with Leap

Aircraft accessories repair:Air conditioning plenum chambers (ATA21)Pneumatic Ducts (ATA21 & 25)Air intakesPotable Water Tanks

Engine Products -Airlines & MRO’s support

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Engine Mounts

Fan Platform

Fire Detection

Harnesses

Spinner Cone

OGV

HUTCHINSON Repair Capability List

TubesHosesDucts

Hutchinson at a glance - 2016

Acoustic Panels Splitter FairingBearing Seals

at a glance composite industrie repair presentation vers 8 26-1-2017

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