atex.a5p060e.10.03
TRANSCRIPT
EU Directive94/9/EC (ATEX 95)
for Pneumatic Components
EX-PROOF
ATEX (Atmosphères explosibles)
When and where can an explosion occur?
Potentially explosiveatmospheres
Explosions can always occurwhere combustible gases,vapours, liquids or dusts areproduced, stored ortransported and can undercertain conditions combinewith air to form an explosivemixture. In such potentiallyexplosive atmospheres asmall spark is often enough totrigger an explosion.Potentially explosiveatmospheres occur forexample in chemical plants,refineries, tank installations,paint factories and otherplaces where dust-formingbulk goods are processed ortransported, e.g. in flour mills,animal feed factories andcement works.
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Pneumatic Components in -AtmospheresATEX 95 and ATEX 137
What are potentialignition sources?
Electrical ignition sources canbe:- Arcing when contacts are
opened- Transient electric currents- Electrostatic discharge- Hot surfaces on coils
Examples of mechanicalignition sources:- Hot surfaces caused by
friction- Adiabatic compression- Sparks created by impacts
Examples of other ignitionsources:- Open fire- Hot-running bearings- Auto-ignition- Lightning strike
Directive 94/9/EC is designedto harmonize the laws of theEU Member States concerningequipment and protectivesystems intended for use inpotentially explosiveatmospheres.Previously known as ATEX100a, the Directive now hasthe working title ATEX 95 anddefines the unified safetyrequirements needed for freetrade.The Directive has beenincorporated into the nationallaw of the Member States andapplies to the sales of
equipment, components andprotective systems for use inpotentially explosiveatmospheres with effect from1st July 2003. Therefore thisDirective mainly affects themanufacturer.Directive 1999/92/EC definesthe minimum requirements forthe improvement of the healthprotection and safety ofemployees who may beendangered by explosiveatmospheres. It was previ-ously known as ATEX 118aand is now called ATEX 137.
This Directive applies tooperators of plant withexplosive atmospheres andapplies to the building of newplant, also with effect from 1stJuly 2003. For the adaptationof existing plant there is atransitional phase up to 31stDecember 2005.
The abbreviation ATEX covers two European Union Directives: 94/9/EC and 1999/92/EC.
What products are affected by ATEX 95?
What changes have been made by ATEX?
Application of ATEX to Manufacturers and Operators
The application of ATEX hasbasically made the followingchanges:- The Directive now also
applies to non-electricalequipment (e.g. pneumaticdrives) as well as toelectrical equipment.
- It defines fundamental safetyrequirements and alsoapplies to completeprotective systems.
- Equipment is divided intoGroups and Categories.These are then related tocorresponding danger Zoneswhich have to be defined bythe operator in accordancewith ATEX 137.
- Depending on theEquipment Category, a typeapproval is required.
- Marking with the CE mark isnow compulsory.
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Application to Manufacturers and Operators
- A declaration of conformitymust accompany eachproduct as well as theoperating instructions.
- The Directive now alsoapplies to potential dustexplosion atmospheres.
- It now applies to under-ground mining operations aswell as to all other potentiallyexplosive atmospheres.
All electrical equipment for usein potentially explosiveatmospheres was alreadycovered by the existing law onexplosion protection. ATEX 95however additionally applies tonon-electrical equipment, such
as piston rod cylinders, rodlesscylinders and valves.It therefore applies to all equip-ment for use in potentiallyexplosive atmospheres whichhave any intrinsic potential
source of ignition, includingsources such as hot surfacesor adiabatic compression.
What products do not fall under ATEX 95?
With effect from 1st July 2003 the responsibility for newly built plant with potentially explosiveatmospheres lies not only with the manufacturer of explosion-proof equipment but also with theoperator and builder of the plant.
The following productexamples have no intrinsicsources of ignition andtherefore do not fall underATEX 95.
- Pneumatic accessories- Mechanical accessories- Tubing- Fittings- Check/ flow control valves
Such products can be used inspecified potentially explosiveatmospheres in accordancewith the manufacturer’sinstructions.
ATEX 95 for the Manufacturer
Under ATEX 95 the manufacturer has to evaluate his products and to mark themaccordingly:
- Division into Equipment Groups and Categories for use in different Zones- Division into Temperature Classes
- Division into Explosion Groups- Determination of permissible ambient temperatures
The Equipment Groups and Categories are defined as follows. You will findfurther information on the Temperature Classes and Explosion Groups on page 6.
Category 1This equipment is designed toensure a very high level ofsafety. It must ensure therequired level of safety even inthe event of rare equipmentmalfunctions. Therefore itsexplosion protection systemmust ensure that:- in the event of the failure ofone means of protection, atleast one second, independentmeans provides the requiredlevel of protection- or in the event of two faultsoccurring independently ofeach other, the required levelof safety is still ensured.
Category 2This equipment is designed toensure a high level of safety.Its explosion protectionsystem must ensure therequired level of safety even inthe event of frequentlyoccurring incidents orequipment malfunctionswhich normally have to beexpected.
Equipment Group II
Equipment in Group II is divided into Categories 1, 2 and 3 according to its suitability for use in thedifferent Zones defined by ATEX 137.
Equipment Group I
Equipment in Group I is divided into Categories M1 and M2. This equipment is used inmining, where there is the danger of explosions caused by firedamp or flammable dust.
HOERBIGER-ORIGA do not manufacture Group I Equipment
Pneumatic Components in -AtmospheresATEX for Manufacturers and Operators
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Category 3This equipment is designed toensure a normal level of safetyso that it provides the requisitelevel of safety in normaloperation.
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Allocation of Equipment Groups and Categories to Zones
ATEX 137 for the Operator
Under ATEX 137 the operator must assess his plant, identify dangers, evaluate the risks (e.g. withinthe framework of an explosion protection document) and define appropriate protective measures:- Division of the plant into Zones according to the assessed danger potential- Determination of Temperature Classes- Determination of Explosion Groups- Determination of ambient temperatures experienced
The Zones are defined under ATEX 137 as follows. You will find further information on theTemperature Classes and Explosion Groups on page 6.
Anwendung der ATEX durch Hersteller und Betreiber
5
Zone 0 (Gases)
An area in which an explosiveatmosphere occurs as amixture of air and flammablegases, vapours or mistsconstantly, frequently or forlong periods. Such conditionsare found for example insidestorage tanks or pipework.
Zone 1 (Gases)
An area in which an explosiveatmosphere can occur as amixture of air and flammablegases, vapours or mistsoccasionally. Such areas canbe for example in closeproximity to a Zone 0 or tofilling and emptyingequipment.
Zone 2 (Gases)
An area in which an explosiveatmosphere as a mixture of airand flammable gases,vapours or mists does notnormally occur in normaloperation, or occurs onlybriefly. Such areas might befor example near a Zone 1,near pipework connections orin storage areas.
Zone 20 (Dusts)
An area in which an explosiveatmosphere occurs as a dustcloud or dust layer consistingof air and flammable dustparticles constantly, frequentlyor for long periods.
Zone 21(Dusts)
An area inwhich anexplosiveatmospherecan occur as a dust cloud ordust layer consisting of air andflammable dust particlesoccasionally in normaloperation.
Zone 22 (Dusts)
An area in which an explosiveatmosphere as a dust cloud ordust layer consisting of air andflammable dust particles doesnot normally occur in normaloperation, or occurs onlybriefly.
Type Marking of Equipment for Use in -Atmospheres
Mechanical Electrical DescriptionEquipment Equipment
CE mark
Ex mark. Approved for use in potentially explosive atmospheres
II II Equipment Group I Use in miningII Use in all other Ex-atmospheres
2GD 2GD Equipment Category G = gas, D = dust2G Use in Zone 12GD Use in Zone 213G Use in Zone 23GD Use in Zone 22
E Equipment is approved to the CENELEC European Standard
Ex Equipment is explosion-proof
c ib Type of ignition protection ia Intrinsically safe, in normal operation will not causeignition in the event of 1 or 2 faults in the unit
ib Intrinsically safe, in normal operation will not causeignition in the event of 1 fault in the unit
b Ignition source monitoring k Liquid encapsulationc Safe design m Cast encapsulationd Pressure-tight encapsulation o Oil encapsulatione Enhanced safety p Overpressure encapsulationfr Vapour-inhibiting q Sand encapsulation
encapsulation
IIC Explosion Group Different gases have different ignitability:Group Typical gas (example) Minimum ignition energy
IIA Propane 180 µJIIB Ethylene 60 µJIIC Hydrogen, acetylene 20 µJ
T4 T5 Temperature Class Highest permissible surface temperature for use in gas-explosion-(Gas) protected atmospheres
T-class Max. surface Min. ignition temperaturetemperature of the gas
T1 450°C > 450°CT2 300°C > 300°C - <_ 450°CT3 200°C > 200°C - <_ 300°CT4 135°C > 135°C - <_ 200°CT5 100°C > 100°C - <_ 135°CT6 85°C > 85°C - <_ 100°C
T135°C T100°C Maximum surface temperature for use in dust-explosion-protected atmospheres. If noTemperature Class is specified (e.g. T5), this value also applies to gas-explosion-protectedatmospheres
-10°C<_Ta<_+60°C -20°C<_Ta<_+75°C Permissible temperature range for the use of the equipment in explosion-protectedatmospheres
IP65 Housing protection system for electrical equipment (e.g. IP65 = dust-tight andwater-jet-proof from all directions)
Examples of type markings:
Mechanical equipment: II 2 GD c T4 T135°C -10°C<_Ta<_+60°C
Electrical equipment: II 2 GD E Ex ib IIC T5 T100°C -20°C<_Ta<_+75°C IP65
Pneumatic Components in -AtmospheresType Marking of Equipment
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HOERBIGER-ORIGA Products for -Atmospheres
Equipment Group II Category 2GD
Piston Rod Cylinders: II 2GD c T4 T135°C –10°C<_Ta_+60°C
Series Size Stroke Range Accessories Illustration
AZ Series 5000 Ø 32 .. 100 1 .. 2000mm Mountings programme,FEUG/FEHG/FEHK
AZV Series 5000 Ø 32 .. 100 1 .. 2000mm Mountings programme,FEUG/FEHG/FEHK
AZV3D Series 5000 Ø 32 .. 100 1 .. 2000mm Mountings programme,FEUG/FEHG/FEHK
AZV4D Series 5000 Ø 32 .. 100 1 .. 2000mm Mountings programme,FEUG/FEHG/FEHK
DZ Series 5000 Ø 125 .. 250 10 .. 2000mm Mountings programme
NZK Series 6000 Ø 32 .. 100 1 .. 500mm Mountings programme,FEUG/FEHG/FEHK
NZK Series 7000 Ø 32 .. 100 1 .. 25mm Mountings programme,FEUG/FEHG/FEHK
NZKV Series 6000 Ø 32 .. 100 1 .. 80mm Mountings programme
R Series 3000 Ø 10 .. 25 1 .. 50mm Mountings programme, FEUG
R Series 6000 Ø 10 .. 25 1 .. 500mm Mountings programme, FEUG
R Series 5000 Ø 20 .. 25 1 .. 500mm Mountings programme, FEUG
SZ Series 6000 Ø 12 .. 100 1 .. 80mm Mountings programme
SZ Series 7000 Ø 12 .. 100 1 .. 25mm Mountings programme
SZV Series 6000 Ø 20 .. 63 1 .. 80mm Mountings programme
Sensors: II 2GD EEx ib IIC T5 T100°C –20°C<_Ta<_+75°C
ES-K-5m-ATEX
ES-K-10m-ATEX
Valves
S9 For dust-EX-atmospheres on request
Anwendung der ATEX durch Hersteller und Betreiber
HOERBIGER-ORIGA Products
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Equipment Group II Category 2G
Rodless Cylinders: II 2G c T4 T135°C –10°C<_Ta<_+60°C
Series Size Stroke Range Accessories Illustration
OSP-P Ø 10 .. 80 1 .. 6000mm Mountings programme
Slideline Ø 16 .. 80 1 .. 6000mm
Valves: II 2G c T4 T135°C –10°C<_Ta<_+60°C
Series Size Accessories Illustration
S9 pneumatically G1/8, G1/4, G1/2 P-/RPS-manifoldsactuated
S9 manually G1/8, G1/4, G1/2 P-/RPS-manifoldsactuated
S9 electrically G1/8, G1/4, G1/2 P-/RPS-manifoldsactuated
Solenoids Category of Solenoid Comments
GS24V-3m-ATEX II 2G EEx m II T5 -20°C<_Ta<_+50°C Individual use
GS24V-5m-ATEX II 2G EEx m II T5 -20°C<_Ta<_+50°C Individual use
GS24V-10m-ATEX II 2G EEx m II T5 -20°C<_Ta<_+50°C Individual use
GS24V-1.2m-ATEX II 2G EEx m II T5 -20°C<_Ta<_+50°C Individual use
WS230V-3m-ATEX II 2G EEx m II T5 -20°C<_Ta<_+50°C Individual use
WS230V-1.2m-ATEX II 2G EEx m II T5 -20°C<_Ta<_+50°C Individual use
WS110V-1.2m-ATEX II 2G EEx m II T5 -20°C<_Ta<_+50°C Individual use
WS24V-1.2m-ATEX II 2G EEx m II T5 -20°C<_Ta<_+50°C Individual use
Ambient temperature II 2G EEx m II T5 -20°C<_Ta<_+40°C Manifold mounting
HOERBIGER-ORIGA Products for -Atmospheres
Pneumatic Components in -AtmospheresHOERBIGER-ORIGA Products
8
Anwendung der ATEX durch Hersteller und Betreiber
EEEEEquipment Grquipment Grquipment Grquipment Grquipment Group II Coup II Coup II Coup II Coup II Catatatatategory 2Gegory 2Gegory 2Gegory 2Gegory 2G
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SeriesSeriesSeriesSeriesSeries SizSizSizSizSizeeeee AAAAAccccccccccessoriesessoriesessoriesessoriesessories IllustrIllustrIllustrIllustrIllustrationationationationation
MFRSMFRSMFRSMFRSMFRSFilter-regulators G1/4
airfit lightairfit lightairfit lightairfit lightairfit lightPressure regulators G1/8, G1/4 Pressure gauges, mountings, couplingsMRS
airfit swingairfit swingairfit swingairfit swingairfit swingShut-off valves G1/4, G3/8 Mountings, couplings, lockSDV
Filter-regulators G1/4, G3/8 Pressure gauges, mountings, couplingsSK
Filter-water-separators G1/4, G3/8 Mountings, couplingsSF
Pressure regulators G1/4, G3/8 Pressure gauges, mountings, couplingsSR
Pressure regulators with through-p1 G1/4, G3/8 Pressure gauges, mountings, couplingsSR-..T-
Oil mist lubricators G1/4, G3/8 Mountings, couplingsSL
Pressure regulators, pilot-operated G1/4, G3/8 Pressure gauges, mountings, couplingsSRV
Submicrofilters G1/4, G3/8 Mountings, couplingsMF012
Activated carbon filters G1/4, G3/8 Mountings, couplingsMC012
Soft start valves G1/4, G3/8 Mountings, couplingsSDA
Stop valves G1/4, G3/8 Mountings, couplingsSDR-PSDR-E ( II 2G EEx m II T5)
SeriesSeriesSeriesSeriesSeries SizSizSizSizSizeeeee AAAAAccccccccccessoriesessoriesessoriesessoriesessories IllustrIllustrIllustrIllustrIllustrationationationationation
airfit cairfit cairfit cairfit cairfit comfomfomfomfomfortortortortortShut-off valves G3/8, G1/2 Mountings, couplings, lockCDV
Filter-water-separators G3/8, G1/2 Mountings, couplingsCF
Dust filter G3/8, G1/2 Mountings, couplingsCFD
Filter-regulators G3/8, G1/2 Pressure gauge, mountings, couplingsCK
Pressure regulators G3/8, G1/2 Pressure gauge, mountings, couplingsCR
Pressure regulators with through-p1 G3/8, G1/2 Pressure gauge, mountings, couplingsCR-..T-
Pressure regulators, pilot-operated G3/8, G1/2 Pressure gauge, mountings, couplings
CRV
Oil mist lubricators G3/8, G1/2 Mountings, couplingsCL
Submicrofilters G3/8, G1/2 Mountings, couplingsMF036
Activated carbon filters G3/8, G1/2 Mountings, couplingsMC036
Soft start valves G3/8, G1/2 Mountings, couplingsCDA
Stop valves G3/8, G1/2 Mountings, couplingsCDR, CDR-P,CDR-E ( II 2G EEx m II T5)
airfit prairfit prairfit prairfit prairfit prestigeestigeestigeestigeestigeShut-off valves G3/4, G1 Mountings, couplings, lockXDV
Filter-regulators G3/4, G1 Pressure gauge, mountings, couplingsXK
Filter-water-separators G3/4, G1 Mountings, couplingsXF
Dust filters G3/4, G1 Mountings, couplingsXFD
Pressure regulators G3/4, G1 Pressure gauge, mountings, couplingsXR
109
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PPPPPneumatic Aneumatic Aneumatic Aneumatic Aneumatic Accccccccccessories: Use in Zessories: Use in Zessories: Use in Zessories: Use in Zessories: Use in Zone 1one 1one 1one 1one 1, 2, 21, 2, 21, 2, 21, 2, 21, 2, 21, 22, 22, 22, 22, 22
Check & flow control valves
Logic valves
Fittings
Tubing
Anwendung der ATEX durch Hersteller und Betreiber
EEEEEquipment Grquipment Grquipment Grquipment Grquipment Group II Coup II Coup II Coup II Coup II Catatatatategory 2Gegory 2Gegory 2Gegory 2Gegory 2G
Air PAir PAir PAir PAir Prrrrreparepareparepareparation Eation Eation Eation Eation Equipment: quipment: quipment: quipment: quipment: II 2G c II B X - Use in Z II 2G c II B X - Use in Z II 2G c II B X - Use in Z II 2G c II B X - Use in Z II 2G c II B X - Use in Zone 1one 1one 1one 1one 1, 2, 2, 2, 2, 2
SeriesSeriesSeriesSeriesSeries SizSizSizSizSizeeeee AAAAAccccccccccessoriesessoriesessoriesessoriesessories IllustrIllustrIllustrIllustrIllustrationationationationation
MFRSMFRSMFRSMFRSMFRSFilter-regulators G1/4
airfit lightairfit lightairfit lightairfit lightairfit lightPressure regulators G1/8, G1/4 Pressure gauges, mountings, couplingsMRS
airfit swingairfit swingairfit swingairfit swingairfit swingShut-off valves G1/4, G3/8 Mountings, couplings, lockSDV
Filter-regulators G1/4, G3/8 Pressure gauges, mountings, couplingsSK
Filter-water-separators G1/4, G3/8 Mountings, couplingsSF
Pressure regulators G1/4, G3/8 Pressure gauges, mountings, couplingsSR
Pressure regulators with through-p1 G1/4, G3/8 Pressure gauges, mountings, couplingsSR-..T-
Oil mist lubricators G1/4, G3/8 Mountings, couplingsSL
Pressure regulators, pilot-operated G1/4, G3/8 Pressure gauges, mountings, couplingsSRV
Submicrofilters G1/4, G3/8 Mountings, couplingsMF012
Activated carbon filters G1/4, G3/8 Mountings, couplingsMC012
Soft start valves G1/4, G3/8 Mountings, couplingsSDA
Stop valves G1/4, G3/8 Mountings, couplingsSDR-PSDR-E ( II 2G EEx m II T5)
SeriesSeriesSeriesSeriesSeries SizSizSizSizSizeeeee AAAAAccccccccccessoriesessoriesessoriesessoriesessories IllustrIllustrIllustrIllustrIllustrationationationationation
airfit cairfit cairfit cairfit cairfit comfomfomfomfomfortortortortortShut-off valves G3/8, G1/2 Mountings, couplings, lockCDV
Filter-water-separators G3/8, G1/2 Mountings, couplingsCF
Dust filter G3/8, G1/2 Mountings, couplingsCFD
Filter-regulators G3/8, G1/2 Pressure gauge, mountings, couplingsCK
Pressure regulators G3/8, G1/2 Pressure gauge, mountings, couplingsCR
Pressure regulators with through-p1 G3/8, G1/2 Pressure gauge, mountings, couplingsCR-..T-
Pressure regulators, pilot-operated G3/8, G1/2 Pressure gauge, mountings, couplings
CRV
Oil mist lubricators G3/8, G1/2 Mountings, couplingsCL
Submicrofilters G3/8, G1/2 Mountings, couplingsMF036
Activated carbon filters G3/8, G1/2 Mountings, couplingsMC036
Soft start valves G3/8, G1/2 Mountings, couplingsCDA
Stop valves G3/8, G1/2 Mountings, couplingsCDR, CDR-P,CDR-E ( II 2G EEx m II T5)
airfit prairfit prairfit prairfit prairfit prestigeestigeestigeestigeestigeShut-off valves G3/4, G1 Mountings, couplings, lockXDV
Filter-regulators G3/4, G1 Pressure gauge, mountings, couplingsXK
Filter-water-separators G3/4, G1 Mountings, couplingsXF
Dust filters G3/4, G1 Mountings, couplingsXFD
Pressure regulators G3/4, G1 Pressure gauge, mountings, couplingsXR
109
EEEEEquipment Grquipment Grquipment Grquipment Grquipment Group IIoup IIoup IIoup IIoup II
PPPPPneumatic Aneumatic Aneumatic Aneumatic Aneumatic Accccccccccessories: Use in Zessories: Use in Zessories: Use in Zessories: Use in Zessories: Use in Zone 1one 1one 1one 1one 1, 2, 21, 2, 21, 2, 21, 2, 21, 2, 21, 22, 22, 22, 22, 22
Check & flow control valves
Logic valves
Fittings
Tubing
SeriesSeriesSeriesSeriesSeries SizSizSizSizSizeeeee AAAAAccccccccccessoriesessoriesessoriesessoriesessories IllustrIllustrIllustrIllustrIllustrationationationationation
Pressure regulators, G3/4, G1 Pressure gauge, mountings,pilot-operated couplingsXRV
Oil mist lubricators G3/4, G1 Mountings, couplingsXL
Submicrofilters G3/4, G1 Mountings, couplingsMF110, MF185
Activated carbon filters G3/4, G1 Mountings, couplingsMC110, MC185
Start/stop valves G3/4, G1 Mountings, couplingsXDS
airfit A50airfit A50airfit A50airfit A50airfit A50Filter-water-separator G11/2, G2 Mountings, couplingsA50F
Pressure regulators G11/2, G2 Pressure gauge, mountings,A50R couplings
Submicrofilters G11/2, G2 Mountings, couplingsA50MF
Activated carbon filters G11/2, G2 Mountings, couplingsA50MC
Start/stop valves G11/2, G2 Mountings, couplingsA50DS
airfit dryairfit dryairfit dryairfit dryairfit dryMembrane dryer G1/4, G1/2, G1 Mountings, couplingsSDM, CDM, XDM
Pneumatic Components in -AtmospheresDefinitions according to Directive 94/9/EC
1211
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EEEEEquipmentquipmentquipmentquipmentquipmentEquipment means machines,apparatus, fixed or mobiledevices, control componentsand instrumentation thereofand detection or preventionsystems which, separately orjointly, are intended for thegeneration, transfer, storage,measurement, control andconversion of energy for theprocessing of material andwhich are capable of causingan explosion through their ownpotential sources of ignition.
PPPPPrrrrrotototototectivectivectivectivective Se Se Se Se Systystystystystemsemsemsemsems
Protective systems are alldevices with the exception ofthe components of theequipment defined abovewhich are designed to haltincipient explosionsimmediately and/or to limitthe area affected by theexplosion. They are marketedseparately as autonomoussystems.
CCCCComponentsomponentsomponentsomponentsomponents
Components are items whichare essential for the safeoperation of equipment andprotective systems but whichfulfil no autonomous function.
ExplosivExplosivExplosivExplosivExplosive Ae Ae Ae Ae Atmosphertmosphertmosphertmosphertmosphereeeee
A mixture of air andflammable gases, vapours,mists or dusts underatmospheric conditions inwhich, after ignition hasoccurred, the combustionprocess spreads to the entireunburnt mixture.
EEEEEquipment Grquipment Grquipment Grquipment Grquipment Groups andoups andoups andoups andoups andCCCCCatatatatategoriesegoriesegoriesegoriesegories
The Equipment Groups andCategories define the level ofprotection of a piece ofequipment and thus itspermissible use in potentiallyexplosive atmospheres. Youwill find further information onpage 4.
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An atmosphere which couldbecome explosive due to localand operational conditions.
IntIntIntIntIntended Useended Useended Useended Useended Use
The use of equipment,protective systems anddevices in accordance withthe Equipment Group andCategory and in compliancewith all the manufacturer’sinformation required for thesafe operation of the products.
ZZZZZonesonesonesonesones
Under Directive 1999/92/EC,potentially explosiveatmospheres must be dividedinto Zones (Zones 0, 1, 2), inaccordance with therequirements for safeoperation of explosion-proofequipment in theseatmospheres. You will findfurther information on page 5.
SeriesSeriesSeriesSeriesSeries SizSizSizSizSizeeeee AAAAAccccccccccessoriesessoriesessoriesessoriesessories IllustrIllustrIllustrIllustrIllustrationationationationation
Pressure regulators, G3/4, G1 Pressure gauge, mountings,pilot-operated couplingsXRV
Oil mist lubricators G3/4, G1 Mountings, couplingsXL
Submicrofilters G3/4, G1 Mountings, couplingsMF110, MF185
Activated carbon filters G3/4, G1 Mountings, couplingsMC110, MC185
Start/stop valves G3/4, G1 Mountings, couplingsXDS
airfit A50airfit A50airfit A50airfit A50airfit A50Filter-water-separator G11/2, G2 Mountings, couplingsA50F
Pressure regulators G11/2, G2 Pressure gauge, mountings,A50R couplings
Submicrofilters G11/2, G2 Mountings, couplingsA50MF
Activated carbon filters G11/2, G2 Mountings, couplingsA50MC
Start/stop valves G11/2, G2 Mountings, couplingsA50DS
airfit dryairfit dryairfit dryairfit dryairfit dryMembrane dryer G1/4, G1/2, G1 Mountings, couplingsSDM, CDM, XDM
Pneumatic Components in -AtmospheresDefinitions according to Directive 94/9/EC
1211
Definitions acDefinitions acDefinitions acDefinitions acDefinitions accccccororororording tding tding tding tding to Diro Diro Diro Diro Directivectivectivectivective 94/9/ECe 94/9/ECe 94/9/ECe 94/9/ECe 94/9/EC
EEEEEquipmentquipmentquipmentquipmentquipmentEquipment means machines,apparatus, fixed or mobiledevices, control componentsand instrumentation thereofand detection or preventionsystems which, separately orjointly, are intended for thegeneration, transfer, storage,measurement, control andconversion of energy for theprocessing of material andwhich are capable of causingan explosion through their ownpotential sources of ignition.
PPPPPrrrrrotototototectivectivectivectivective Se Se Se Se Systystystystystemsemsemsemsems
Protective systems are alldevices with the exception ofthe components of theequipment defined abovewhich are designed to haltincipient explosionsimmediately and/or to limitthe area affected by theexplosion. They are marketedseparately as autonomoussystems.
CCCCComponentsomponentsomponentsomponentsomponents
Components are items whichare essential for the safeoperation of equipment andprotective systems but whichfulfil no autonomous function.
ExplosivExplosivExplosivExplosivExplosive Ae Ae Ae Ae Atmosphertmosphertmosphertmosphertmosphereeeee
A mixture of air andflammable gases, vapours,mists or dusts underatmospheric conditions inwhich, after ignition hasoccurred, the combustionprocess spreads to the entireunburnt mixture.
EEEEEquipment Grquipment Grquipment Grquipment Grquipment Groups andoups andoups andoups andoups andCCCCCatatatatategoriesegoriesegoriesegoriesegories
The Equipment Groups andCategories define the level ofprotection of a piece ofequipment and thus itspermissible use in potentiallyexplosive atmospheres. Youwill find further information onpage 4.
PPPPPotototototentially Explosiventially Explosiventially Explosiventially Explosiventially ExplosiveeeeeAAAAAtmosphertmosphertmosphertmosphertmosphereeeee
An atmosphere which couldbecome explosive due to localand operational conditions.
IntIntIntIntIntended Useended Useended Useended Useended Use
The use of equipment,protective systems anddevices in accordance withthe Equipment Group andCategory and in compliancewith all the manufacturer’sinformation required for thesafe operation of the products.
ZZZZZonesonesonesonesones
Under Directive 1999/92/EC,potentially explosiveatmospheres must be dividedinto Zones (Zones 0, 1, 2), inaccordance with therequirements for safeoperation of explosion-proofequipment in theseatmospheres. You will findfurther information on page 5.
Umsetzung der ATEX in nationales Recht
13
Anwendung der ATEX durch Hersteller und Betreiber
ATEX : Incorporation into National Law
Directives for the US Market
foecneruccOevisolpxe
erehpsomta
731XETA )005CEN(ASU )505CEN(ASU
sesaG,sruopav
stsimstsuD ,sruopav,sesaG
sdiuqil stsuD sruopav,sesaG
,yltnatsnoCgnolrof,yltneuqerf
sdoirep0enoZ 02enoZ
1noisiviD,IssalC ,IIssalC1noisiviD
0enoZ,IssalC
niyllanoisaccOnoitarepolamron 1enoZ 12enoZ 1enoZ,IssalC
ylfeirb,modleS 2enoZ 22enoZ 2noisiviD,IssalC ,IIssalC2noisiviD 2enoZ,IssalC
In the USA, potentiallyexplosive atmospheres aredivided into two Divisions andcombustible materials aredivided into three Classes. InNEC Article 505 the ATEXrequirements for Zones 0, 1and 2 were taken over forClass I.The following table shows acomparison of theclassification of potentiallyexplosive atmospheresaccording to the US andEuropean Directives.
Division 1
An explosive atmosphereexists constantly, for longperiods or occasionally.
Division 2
An explosive atmosphereexists only seldom or briefly.
Incorporation of ATEX into the National Lawof the EU Member States
All European Directives haveto be incorporated into thenational law of the EUMember States. In Germanythe Directive 94/9/EG wasincorporated into law by the11th Ordinance of theEquipment Safety Statute(Explosion ProtectionOrdinance - 11. GSGV) of 12thDecember 1996.
The Directive 1999/92/EG wasincorporated into German lawby the Ordinance on Safetyand Health Protection in theConstruction and Operation ofEquipment, Safety in theOperation of EquipmentRequiring Monitoring, and
Organisation of OperationalWork Protection (OperatingSafety Ordinance - BetrSichV)of 27th September 2002.
Class I
Combustible gases, vapoursand liquids.
Class II
Combustible dusts.
Class III
Slightly combustible particlesand materials.
A5P060E-August 2003 A5P061E61HAD20X
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